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NovaJack On-Road/Off-Road Trailer

Assembly Manual

2002 Edition

Serial number: 2T9FMXXXXXXXXXXX

Summary of Contents for 2T9FM Series

Page 1: ...NovaJack On Road Off Road Trailer Assembly Manual 2002 Edition Serial number 2T9FMXXXXXXXXXXX...

Page 2: ...mbly 6 Trailer Assembly 7 Loading Mast Assembly 10 Loading Pivot Assembly 11 Read carefully this manual before beginning the assembly of your brand new NovaJack trailer Please check with the parts lis...

Page 3: ...1 2 1 Removable front rear gate 2 Front metal box support 1 Rear metal box support 1 Trailer jack 1 Tire conical nut 16 Metal rings for tandem 2 Bolt 1 4 20 x 2 1 2 axle 2 Nut 1 4 20 axle 2 Bolt 1 2...

Page 4: ...oading pivot 1 Trailer jack 1 Tire conical nut 16 Metal rings for tandem 2 Bolt 1 4 20 x 2 1 2 axle 2 Nut 1 4 20 axle 2 Bolt 1 2 20 x 2 1 2 axle 4 Nut 1 2 20 axle 4 Flat washer axle 8 Shock absorber s...

Page 5: ...port 1 Rear metal box support 1 Trailer jack 1 Tire conical nut 16 Metal rings for tandem 2 Bolt 1 4 20 x 2 1 2 axle 2 Nut 1 4 20 axle 2 Bolt 1 2 20 x 2 1 2 axle 4 Nut 1 2 20 axle 4 Flat washer axle 8...

Page 6: ...eded For Trailer Assembly 1 2 drive ratchet 7 16 9 16 3 4 13 16 15 16 Sockets 7 16 9 16 3 4 Wrenches Torque wrench Hammer or Crowbar for the crate Adjustable wrench 1 capacity i e vise grip crescent w...

Page 7: ...ch bolt following the torque sequence up to 35 40 lb pi 47 54 Nm Finally tighten each bolt following the torque sequence up to 50 60 lb pi 68 81 Nm ATTENTION Check the torque after 10 20 40 miles 15 4...

Page 8: ...e re torque the bolts after the first use and periodically after 4 Install the spring mounted swivel tongue on the front pole Make sure that the shorter spring is in front Fasten it with the 1 2 13 x...

Page 9: ...mast support if you have the Haul Dump Kit on the front pole assembly with two 2 1 2 13 x 4 carriage bolts and two 2 1 2 13 nuts Position the grating about 12 30 cm of the assembly joint ATTENTION Ins...

Page 10: ...side as the Warning sticker on the mast 2 Install the 25 polyester rope onto the winch reel First insert the end of the cable into one opening on the left side of the reel from inside the reel Thread...

Page 11: ...t Assembly 1 Insert the trident into the metal tube 2 Fasten it with the hitch pin provided Please refer to the Operations Manual for instructions on installing removing the metal box log loading dump...

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