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Encoder Installation Manual

NorthStar

 

brand

SERIES HSD44 

 Extreme Heavy Duty Encoder

Key Features

• O-Ring Housing with Pilot Seals Against

Motor for the Ultimate in Protection

• Isolated Coupling Compensates for Motor

Shaft Runout and Endplay

• Perfect for Off-Highway Vehicle Applica-

tions with High Shock and Vibration

• Unbreakable Code Disc

SPECIFICATIONS

Worldwide Brands:  NorthStar

TM  

•  Acuro

TM  

•  Dynapar

TM

  •  Hengstler

TM

   •  Harowe

TM

European Sales Representitive

Hengstler GmbH (Germany)
Uhlandstrasse 49, 78554 Aldingen
www.hengstler.com

INNOVATION - CUSTOMIZATION - DELIVERY

Customer Service:

Tel.: +1.800.873.8731
Fax: +1.847.662.4150
[email protected]

Technical Support

Tel.: +1.800.234.8731
Fax: +1.847.662.4150
[email protected]

WWW.DYNAPAR.COM

Headquarters: 1675 Delany Road • Gurnee, IL 60031-1282 • USA

NorthStar™ brand is a trademark of DYNAPAR. All rights reserved.

Document No. 702749-0001,  Rev. C  ©2012 DYNAPAR

STANDARD OPERATING CHARACTERISTICS

Code: 

Incremental

Resolution: 

1024 PPR (pulses/revolution),

Others at special order

Format: 

Two channel quadrature (AB) with

Index (Z), and complementary outputs

Phase Sense:

 A leads B for CCW shaft rotation

viewing the shaft clamp end of the encoder

Quadrature Phasing: 

90

°

 

±

 15

°

 electrical

Symmetry:

 180

°

 

±

 18

°

 electrical

Waveforms: 

Squarewave with rise and fall times

less than 1 microsecond into a load capacitance
of 1000 pf

Electrical Immunity:

 50 Meg ohm minimum

encoder shaft/frame to all connector pins

ELECTRICAL CONNECTIONS

MECHANICAL

Mechanical Interface:

 Electrically isolated

stainless steel shaft flex coupling

Mating Shaft Length:

  0.47” to 0.83” (11.9mm

to 21mm)

Coupling: 

16mm, flexible

Shaft Speed: 

6000 RPM, max.

Bearings: 

6107

Bearing life:

 5 x 10

8

 revs at rated shaft Loading,

5 x 10

11

 revs at 10% of rated shaft loading.

(manufacturers’ specs)

Housing Material: 

Aluminum Alloy

Disc material: 

Stainless steel

Weight: 

4 lbs.

ENVIRONMENTAL

Operating Temperature:

 -40 to 100

°

C

Storage temperature:

 -40 to 100

°

C

Shock: 

400g, 6mSec

Vibration: 

5-3000 Hz, 20g

Humidity:

 98%, non-condensing

Enclosure Rating:

 NEMA 6

ELECTRICAL

Input Power: 

5-30VDC. 50 mA max., not including

output loads.

Outputs: 

5 -30 Volts DC, TTL

Frequency Response: 

125 kHz (data & index)

Termination:

 18” pigtail or 18” pigtail with MS

Connector. See Ordering Information

Mating Connector:

10 pin MS, style MS3106A-18-1S (MCN-N6)

Data A

Data A

Data B

Index

(180

°

 ELEC)

(90

°

 ELEC)

A leads B, CCW (From Clamp End)

DATA AND INDEX

Not all complements shown

A shown for reference

Index Width: 150

°

 to 300

°

Function

Sig. A

Sig. B

Sig. Z

Power +V

Com.

Case

N/C

Sig. A

Sig. B

Sig. Z

Pin

A

B

C

D

F

G

E

H

I

J

Wire Color

BRN

ORG

YEL

RED

BLK

GRN

BRN/WHT

ORG/WHT

YEL/WHT

Summary of Contents for HSD44 Series

Page 1: ...ing 90 15 electrical Symmetry 180 18 electrical Waveforms Squarewave with rise and fall times less than 1 microsecond into a load capacitance of 1000 pf Electrical Immunity 50 Meg ohm minimum encoder shaft frame to all connector pins ELECTRICAL CONNECTIONS MECHANICAL Mechanical Interface Electrically isolated stainless steel shaft flex coupling Mating Shaft Length 0 47 to 0 83 11 9mm to 21mm Coupl...

Page 2: ...ormation Wiring should be run through dedicated conduits or harnesses not shared with any other wiring which are spaced at least 12 inches apart This protects the cable from physical damage while providing a degree of electrical isolation Also do not run cable in close proximity to other conductors which carry current to heavy loads such as motors motor starters contactors or solenoids Doing so co...

Page 3: ...nected to the receiving device at the appropriate terminal NOTE Never connect A B or Z to the or side of DC power When encoders have a differential line driver there are two signals for each of the outputs Each signal A B and Z has a compliment or inverse A B and Z referred to as A not B not and Z not The signal and its compliment i e A and A are separate outputs Connect each output to a separate ...

Page 4: ...ft Clamp Alignment Screw 3 16 Hex Key Wrench Encoder Mounting Screws 10mm Hex Key Wrench Stopping Plug Open End Adjustable Wrench Cable Gland 7 64 Hex Key Wrench Terminal Box Cover 1 8 Flat Blade Screwdriver Terminal Block Wiring Torque Wrench 20 75 inch pound range Tightening Fasteners Threadlocker Loctite 242 or equivalent Retaining Fasteners Tool Purpose CAUTION Upon initial inspection of the s...

Page 5: ...hile observing the proper orientation of the cable exit slide the encoder straight over the motor shaft extension and engage the encoder s Flex Coupling Note again shaft engagement is MIN 0 47 MAX 0 83 Note Please refer to HSD44 Coupling Clamp Installation figure previous page when perform ing Installation Steps 7 11 STEP 7 Install the six Encoder Mounting Screws using the 3 16 hex key and torque ...

Page 6: ...or and extended pilot 156 Accessories Part Number Description HSD44ADAPTER45 4 1 2 NEMA Motor Adapter Plate HSD44ADAPTER85 8 1 2 NEMA Motor Adapter Plate DIMENSIONS in mm 3 343 84 91 93 23 62 4 40 111 76 2 4 60 96 107 2 72 600 200 5 08 050 1 27 PILOT I D 6295 0 0005 PILOT CAVITY Ø3 346 84 99 CLEARANCE FOR 1 4 20 SHCS 6 ON Ø3 937 100 0 BC EQUALLY SPACED COLLAR 10 32 x 1 2 SS SHCS TIGHTENED WITH A 5...

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