North Star 165951 Owner'S Manual Download | Manualshive

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Serious injury or death can result if safety instructions are not followed.

DANGER

DANGER

WARNING

M165951C

Item Number: 165951

Serial Number:

OWNER’S MANUAL

7800 PTOG: 7800 Watt Power Take-Off Generator

Any Questions, Comments, Problems or Parts Orders

Call NorthStar Product Support 1-800-270-0810

TM

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Summary of Contents for 165951

Page 1: ... safety instructions are not followed DANGER DANGER WARNING M165951C Item Number 165951 Serial Number OWNER S MANUAL 7800 PTOG 7800 Watt Power Take Off Generator Any Questions Comments Problems or Parts Orders Call NorthStar Product Support 1 800 270 0810 TM ...

Page 2: ...2 Hazard Signal Word Definitions ...

Page 3: ... Rules 4 Warning Label Locations 5 Unpacking 6 Assembly 6 Machine Component Identification 7 Installation 8 Operation Instructions 9 11 Maintenance and Storage 11 Troubleshooting 12 Specifications and Accessories 13 Parts Explosion 14 15 ...

Page 4: ...ch as neckties scarves or untucked shirts 7 ELECTRIC SHOCK HAZARD A This generator is equipped with a grounding screw located on the generator frame Always complete the grounding path from the generator to a copper pipe rod that is driven into moist earth to prevent electric shock B Always use grounded male plugs The neutral line of the generator is mechanically grounded to the frame Matching NEMA...

Page 5: ...r to another electrical system without an isolation transfer switch installed by a licensed electrician 305545 WARNING NEVER operate generator in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison NEVER refuel a hot or running engine NEVER operate generator without proper guarding NEVER operate generator with loose broken or missing parts NEVER operate generator u...

Page 6: ...t and file a claim If you have missing components Contact Product Support at 1 800 270 0810 Assembly The gearbox is shipped with oil Remove the shipping plug and install the filler breather plug Make sure that the gear oil level is in the middle of the sight glass add SAE 80W 90 gear oil as required Filler Breather plug Shipping plug Sight glass ...

Page 7: ... L14 30R 8 Gearbox 1 7 gear ratio 9 Filler Breather Plug Fill oil here use SAE 80W 90 gear oil 10 Implement shield Never operate generator without shield in place 11 Fan Vents Never block the vent slots or insert objects through the slots The closest object should be at least 3 feet away from the vents 12 Mounting Holes Use these locations to mount the generator in place with 5 8 grade 5 bolts 13 ...

Page 8: ...h Never stand near an operating PTO generator Always bolt PTO base to a secure foundation or mounting slab 2 Mounting the PTO generator to concrete Use four 4 5 8 grade 5 anchor bolts when mounting the generator on a cement slab 3 Connecting the PTO generator to a tractor After the generator is firmly mounted attach the PTO driveline to the generator then the tractor Use a synchronized PTO driveli...

Page 9: ...tor is overloaded the wires become excessively hot and cause the insulation to break down reducing its ability to resist corrosive contaminants Over time the effectiveness of the insulation is eliminated and a dead short can result Apply the load to the generator Remember to stay clear of the rotating PTO driveline From the tractor seat re adjust the speed until the needle on the generator voltmet...

Page 10: ...e starting current If it is connected to a light load or no load such as a power saw it will require less starting current The exact requirement will also vary with the brand or design of the motor Generators respond to severe overloading differently than power lines When overloaded the engine is not able to supply enough power to bring the electric motor up to operating speed The generator respon...

Page 11: ...ator covered and away from any moisture Use to Approximate Generator Load Requirements Device Running Watts Device Running Watts Air Conditioner 12 000 Btu 1700 a Lawn Mower 1200 Battery Charger 20 Amp 500 Light Bulb 100 Belt Sander 3 1000 Microwave Oven 700 Chain Saw 1200 Milk Cooler 1100 a Circular Saw 6 1 2 900 Oil Burner on Furnace 300 Coffee Maker 1000 Oil Fired Space Htr 140 000 Btu 400 Comp...

Page 12: ...learance on all sides of the generator H Broken or loose wire Replace or tighten wire Contact Product Support for the nearest service center I Defective stator Contact Product Support for the nearest service center J Defective rotor Contact Product Support for the nearest service center K Defective capacitor Contact Product Support for the nearest service center L PTO not engaged Engage PTO M Gear...

Page 13: ... 5 20R 120 240V Receptacle 1 30 Amp A locking device NEMA L14 30R Circuit Breaker 2 20 Amp A thermal push to reset style 1 30 Amp A thermal magnetic Gear Box Gear Ratio 1 7 Gear Oil SAE 80W 90 Oil Capacity 0 75 Qt 82 L Dimensions Length 25 25 Width 12 50 Height 17 25 Gross Weight 110 lbs ACCESSORIES PTO Driveline 165936 PTO Trailer 165959 The manufacturer reserves the right to make improvements in...

Page 14: ...te 1 12 82158 M5 8 x 14mm Pan Phillips screw 2 39 38890 Gearbox 1 13 82243 M5 8 Hex nut 2 40 82014 5 16 18 x 5 Serrated flange bolt 4 14 82161 Grounding screw 1 41 39136 Control box mount plate 1 15 38280 Bracket securing stud 4 42 82069 10 Split lock washer 4 17 38271 End cover plug 1 43 82244 10 32 x 5 Pan Phillips screw type F 2 18 777304 End cover 1 44 306459 Ground wire 1 19 779562 Capacitor ...

Page 15: ...294 Cap 2 8 39282 Oil seal 25x52x10mm 1 21 39295 Sight glass 1 9 39283 Oil seal 35x52x10mm 1 22 39296 Screw M8 x 20mm 2 10 39284 Key 10x8x25mm 1 23 39297 Screw M8 x 40mm 6 11 39285 Bearing 3 24 39298 Screw M8 x 110mm 2 12 31760 Bearing 1 25 39299 Sleeve 2 13 39287 Nut M8 8 Any Questions Comments Problems or Parts Orders Call NorthStar Product Support 1 800 270 0810 Item 38890 Gearbox Parts Explosi...

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