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Installation Instructions

Do not store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.

DO NOT DESTROY.  PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

FOR YOUR  SAFETY

WARNING:

Improper installation,
adjustment, alteration,
service, or maintenance can
cause injury or property
damage.  Refer to this
manual.  For assistance or
additional information
consult a qualified installer,
service agency, or  the gas
supplier.

These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this
appliance.  Some local codes require licensed installation/service personnel for this type of equipment.  Read all
instructions carefully before starting the installation.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELL GAS

Do not try to light any
appliance.

Do not touch any electrical
switch; do not use any
phone in your building.

Immediately call your gas
supplier from a neighbor's
phone.  Follow  the  gas
supplier's instructions.

If you cannot reach your gas
supplier, call the fire
department.

Extinguish any open flame.

80+ High Efficiency Upflow/Horizontal and Downflow
with Variable Speed Blower

Residential Gas Furnaces

!

*RK 80+ Downflow

*RA 80+ Upflow

Summary of Contents for 060C-12

Page 1: ...assist qualified individuals experienced in the proper installation of this appliance Some local codes require licensed installation service personnel for this type of equipment Read all instructions...

Page 2: ......

Page 3: ...er Venting 17 Location of Outdoor Terminations 17 Horizontal Installation 17 Flexible Vent Systems 19 Circulating Air Supply 19 20 General 19 Return Air 19 Gas Supply and Piping 20 22 General 20 Leak...

Page 4: ...Air Opening Bottom 7 8 FURNACE SPECIFICATIONS Upflow Horizontal Models Figure 1a Upflow Unit Dimensions Table 1a Upflow Furnace Dimensions and Shipping Weights Furnace Dimensions Shipping Model Input...

Page 5: ...Bottom Opening Bottom Opening 10 1 4 24 1 2 19 3 4 Table 1B Downflow Furnace Dimensions and Shipping Weights Model Furnace Shipping Number Input A B C Weights RK Btuh inches inches inches lbs 060C 12...

Page 6: ...880 0 0 1 0 650 945 1 0 0 1 720 1050 1 0 0 0 800 1155 1 0 1 0 900 1305 0 1 0 1 1000 1450 0 1 0 0 1060 1530 1 1 0 1 1100 1595 0 1 1 0 1170 1700 1 1 0 0 1290 1870 1 1 1 0 CFM SWITCH NUMBER 2 TON 3 5 TON...

Page 7: ...publications are available from National Fire Protection Association Inc Batterymarch Park Quincy Massachusetts 02269 WARNING This furnace is not approved for installation in mobile homes Installation...

Page 8: ...Aconfinedspaceisanareawithvolumelessthan50cubic feet per 1 000 Btuh of the combined input rates of all WARNING Do not place combustible material on or against the furnace cabinet or within 6 inches of...

Page 9: ...protected to avoid physical damage by vehicles WARNING Donotplacecombustiblematerialonoragainst the furnace cabinet or within 6 inches of the vent pipe Do not place combustible materials including gas...

Page 10: ...or Type Standard Single Wall Metal Vent Type B 1 Double Wall Metal Vent LEFT SIDE 0 0 RIGHT SIDE 5 0 VENT 6 1 BACK 0 0 BOTTOM 0 0 TOP 1 1 FRONT 4 4 UPFLOW DOWNFLOW INSTALLATION CLEARANCES LEFT SIDE RI...

Page 11: ...alled directly on combustible wood flooring or supports if type B 1 vent pipe is used See Figure 4 It is recommended for further reduction of fire hazardthatcementboardorsheetmetalbeplacedbetween the...

Page 12: ...0 000 100 000 120 000 140 000 160 000 Minimum Free Area Each Opening 10 sq in 15 sq in 20 sq in 25 sq in 30 sq in 35 sq in 40 sq in Round Duct Diameter 4 5 5 6 6 7 8 Furnace Water Heater Vent or Chimn...

Page 13: ...a chimney serving a fireplace the fireplace must be sealed off from the chimney For Category I furnace installations the furnace shall be connectedtoafactorybuiltchimneyorventcomplyingwith a recognize...

Page 14: ...burner operation Use the flame of a match or candle 8 If improper venting is observed during any of the above tests the venting system must be corrected in accordance with the NationalFuelGasCode ANSI...

Page 15: ...thends of the bleed tube Do not cover the hole in the bleed tube Place the assembly back on the pressure switch sensor tube and the collector pan sensor tube See Figure 12 2 Remove the nut and restric...

Page 16: ...pipes and fittings or using support straps All jointsmustbesealedwithhightemperaturesiliconebefore locking bands are installed If the lengths of pipe must be cut the joint must still be sealed with si...

Page 17: ...nsareprovidedwiththekit Installation must conform to those instructions and applicable requirements of local codes WARNING The entire vent system must be sealed with a high temperature sealant which w...

Page 18: ...100 00 Btuh 30 kW 36 inches 91 cm for appliances 100 00 Btuh 30 kW 4 feet 1 2 m below or to side of opening 1 foot 300 mm above opening C Clearance to permanently closed window D Vertical clearance t...

Page 19: ...alf Inner Shield 41 2 Dia Wall Thimble Outer Half Outer Overlapping Shield 61 2 Dia 3 Termination Tee Protective Screen Inside Combustible Wall Inside Combustible Wall 3 Vent Pipe Outside Combustible...

Page 20: ...e casing to avoid unwanted noise and or damage to the furnace All gas piping must be installed in compliance with local codes and utility regulations Some local regulations requiretheinstallationofama...

Page 21: ...80 170 1 1 4 1050 730 590 500 440 400 370 350 1 1 2 1600 1100 890 760 670 610 560 530 The cubic feet per hour listed in the table above must be greater than the cubic feet per hour of gas flow require...

Page 22: ...ane sea level and high altitude is detailed in the installation instructions provided with the conversion kit Approved conversion kits are listed below UnitedStatesLP PropaneGasSeaLevelandHighAltitude...

Page 23: ...ors can cause improper and dangerous operation Verify proper operation after servicing Thefurnacecabinetmusthaveanuninterrupted unbroken groundtominimizeinjuryshouldanelectricalfaultcondition occur Th...

Page 24: ...rounded 2 The thermostat wires R W Y and G are securely connected to the correct leads on the terminal strip of the circuit board 3 The gas line service pressure does not exceed 10 0 in watercolumn 0...

Page 25: ...the manifold pressure remove the regulator cap and turn the adjusting screw clockwise to increase pressure or counter clockwise to reduce pressure Replace the regulator cap after adjustments are compl...

Page 26: ...airflows for other modes of operation exceptgasheat aredeterminedbythissetting Table1showstheairflowvaluesversustheairflowselector switch settings and the range of airflow settings recom mended for e...

Page 27: ...furnace door is in place and that there is power to the furnace Set the thermostat to a temperature above room temperatureandobservetheignitionsequence Theburner flame should carry over immediately b...

Page 28: ...ame Sensor The flame sensor acts to prove that flame has carried over from the igniter to the opposite end burner If no flame is sensed the furnace will shut down within 7 seconds of ignition Flame Ro...

Page 29: ...season Newornewly renovatedhomesmayrequiremorefrequentchanginguntil the construction dust has been removed Filters for side return and bottom return applications are available from your local distribu...

Page 30: ...WHITE STRIPES WHITE NEUTRAL BLACK 120V GROUND BLACK BLUE FLAME ROLL OUT SWITCH ALL MODELS PRESSURE SWITCH C 180 120 90 60 THERMOSTAT R Y G W YELLOW GREEN BLUE GREY RED YELLOW BLACK WHITE BLACK W W RED...

Page 31: ...FF position 5 Disconnect the wires from the gas valve igniter flame sensor combustion air motor flame roll out switch blocked vent switch over temperature limit switch pressure switch CAUTION Label al...

Page 32: ...ctions leak tested ________ Gas Line Pressure _________ in water column with furnace operating Manifold Pressure _________ in water column with furnace operating Is there adequate fresh air supply for...

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