Nordson Mesa Fulfill Customer Product Manual Download | Manualshive

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Fulfill



Retrofit for Mesa

Melters

Customer Product Manual

Part 1121938_02

Issued 5/13

NORDSON CORPORATION



DULUTH, GEORGIA



USA

www.nordson.com

This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.

ATTENTION

: Information on a new control box, PCA and level sensor is included in Appendix A.

Please refer to the Appendix if your unit was manufactured after May 2013. This information is found in the
serial code of your unit; for example, SA13EXXXXX, where “E” represents the date code “May,” or any se
quential letter after “E.”

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Summary of Contents for Mesa Fulfill

Page 1: ...ad and follow all safety information in this document and any other related documentation ATTENTION Information on a new control box PCA and level sensor is included in Appendix A Please refer to the...

Page 2: ...Pro Flo ProLink Pro Meter Pro Stream RBX Rhino Saturn Saturn with rings Scoreguard Seal Sentry Select Charge Select Coat Select Cure Signature Slautterback Smart Coat Solder Plus Spectrum Speed Coat S...

Page 3: ...De energizing the System 6 Disabling the Applicators 6 General Safety Warnings and Cautions 7 Other Safety Precautions 10 First Aid 10 Safety Labels and Tags 11 Description 12 Theory of Operation 13 O...

Page 4: ...RetroFit Refill System with Nordson Level Sensor A 1 Sensor Features A 1 Wide Sensing Area A 1 Simplified Mechanical Mounting A 1 Push Button Calibration A 2 RTD Temperature Compensation A 2 Sensor Di...

Page 5: ...s provided in this document can result in personal injury including death or damage to equipment or property Safety Alert Symbols The following safety alert symbol and signal words are used throughout...

Page 6: ...ance with governing regulations Contact the authority having jurisdiction for information Maintain safety information including the safety labels affixed to the equipment in readable condition Instruc...

Page 7: ...their job function are physically capable of performing their job function and are not under the influence of any substance that degrades their mental capacity or physical capabilities Applicable Ind...

Page 8: ...terial If the required installation configuration does not match the installation instructions contact your Nordson representative for assistance Position the equipment for safe operation Observe the...

Page 9: ...compounds NOTE MSDSs for cleaning compounds that are sold by Nordson are available at www nordson com or by calling your Nordson representative Confirm the correct operation of all safety devices bef...

Page 10: ...onnected to the equipment system 2 To prevent the equipment from being accidentally energized lock and tag the disconnect switch es or circuit breaker s that provide input electrical power to the equi...

Page 11: ...le Nordson melter read and comply with the material s MSDS Ensure that the material s processing temperature and flashpoints will not be exceeded and that all requirements for safe handling ventilatio...

Page 12: ...y isolated at the disconnect switch or circuit breaker the equipment may still be connected to energized auxiliary devices De energize and electrically isolate all auxiliary devices before servicing t...

Page 13: ...s purpose can damage the equipment and cause premature reaction of the hot melt If you are unsure of the equipment s ability to process PUR contact your Nordson representative for assistance HM CA CAU...

Page 14: ...spend dispensing handguns by their proper suspension point First Aid If molten hot melt comes in contact with your skin 1 Do NOT attempt to remove the molten hot melt from your skin 2 Immediately soak...

Page 15: ...d to the equipment Table 2 provides an illustration of the hazard identification symbols that appear on each safety label and tag the meaning of the symbol or the exact wording of any safety message 1...

Page 16: ...r adhesive bonding The Fulfill system is shipped with the components illustrated in Figure 2 2 3 1 6 7 5 4 8 Figure 2 Fulfill system components 1 Adhesive storage bin 2 Transfer hose 3 Suction lance 4...

Page 17: ...located in the melter detects low adhesive level and then sends a signal to the system control A delay timer prevents the fill system from frequently cycling on and off At the end of the delay the co...

Page 18: ...ve storage bin The bin contains a gasket that prevents debris from entering the bin For best results break up the adhesive as much as possible when emptying into the bin Do not get the adhesive wet 2...

Page 19: ...connects the suction lance to the lid assembly The transfer hose conveys adhesive from the adhesive storage bin to the melter tank 5 Lid Assembly The lid assembly includes the filter stack lid fill tu...

Page 20: ...that the system is enabled Pressing the Enable button will toggle the indicator Enable button Press the enable button to turn the fill system on or off Adhesive transfer LED blue light Indicates adhes...

Page 21: ...to the control box or directly from the Mesa melter using the optional power harness kit A potentiometer labeled Delay is for a fill time delay This delay is the time duration between the level senso...

Page 22: ...on until the level sensor is satisfied This kit is well suited for adhesives and plant conditions that are prone to bridging A dip switch labeled SW1 is preset at the factory Position M1 should always...

Page 23: ...Maintenance section of the Mesa manual 3 Remove the right side panel from the Mesa melter Set the screws aside for reassembly 4 Remove the pump cover 5 See Figure 6 Remove the existing tank lid by ins...

Page 24: ...provided into the screw holes in the rear panel of the Mesa melter Secure the pneumatic and control assembly bracket onto the melter 1 Replace the screws previously removed into the standoffs 3 Place...

Page 25: ...e end of the ground wire to the solenoid bracket Figure 9 Secure the ground wire 6 Secure the provided anchor to the rear of the Mesa melter above the manifold 7 Route the ground wire through the anch...

Page 26: ...d Figure 10 Secure the ground wire 9 Secure the ground wire to the melter tank 10 Attach the right side panel with the five screws previously removed 11 See Figure 11 Thread a customer supplied 14 18...

Page 27: ..._02 2013 Nordson Corporation 2 1 3 Figure 11 Connect the customer supplied power cord to the control box 1 L1 L2 N wire power cord connection interchangeable 2 Ground wire power cord connection 3 Powe...

Page 28: ...the bottom of the probe holder The level can be reduced by loosening the holder s hex nut and then sliding the probe lower Tighten the nut to keep the probe from moving 3 Mount the level sensor brack...

Page 29: ...C The hose should be routed without sharp bends or kinks NOTE If necessary loosen the inlet tube retaining screws and then reposition the inlet tube 4 Connect the air line D to the suction lance air...

Page 30: ...or s performance Figure 14 Adjustment potentiometer See Figure 14 The LED indicator next to the adjustment potentiometer on the control box changes color from green to amber depending on the adhesive...

Page 31: ...that position Final Setting NOTE Refer to Appendix A Retrofit Refill System With Nordson Level Sensor for updated information 1 Begin normal operation Check the adhesive level in the tank after 30 min...

Page 32: ...re three timers found on the PCA board in the control box Fault The overfill timer A fault is generated if the Fulfill unit dispenses longer than the time allotted Time range is 5 to 115 seconds Delay...

Page 33: ...e limit set for the Fill Time the refill alarm LED will illuminate Refer to Troubleshooting for a list of possible fault causes and solutions 1 2 3 4 Figure 16 Fill system controls and indicators 1 En...

Page 34: ...kinks Replace as needed Clogged filter sock Replace if needed No low air pressure Verify that sufficient air pressure and flowrate is supplied to the Fulfill unit from your factory Static pressure sh...

Page 35: ...5 to 115 seconds 60 seconds at 12 00 position DELAY potentiometer adjustment range 1 to 119 seconds 60 seconds at 12 00 position AIR optional pre vibrator potentiometer adjustment range 0 to 20 second...

Page 36: ...umn is the Nordson part number you can use to order the part A series of dashes indicates that the part is not saleable In this case you must order either the assembly in which the part is used or a s...

Page 37: ...B 2 1101217 Lid assy Mesa 12 Fulfill retrofit 1 B 3 1101859 Kit ship w fasteners Fulfill Mesa retro 1 4 11101837 Harness sensor ground Mesa Fulfill 1 NOTE A Further listing provided in Control box reg...

Page 38: ...Fulfill retrofit 1 7 1101229 Cover Mesa 12 lid Fulfill retrofit 1 8 1097663 Spacer lid Fulfill retrofit 1 9 1101222 Insulation Mesa 4 Fulfill retrofit 1 9 1101223 Insulation Mesa 6 Fulfill retrofit 1...

Page 39: ...Fulfill Retrofit for Mesa Melters 35 Part 1121938_02 2013 Nordson Corporation Figure 17 Lid assembly parts...

Page 40: ...w male 1 4 NPT 1 8 982059 Scr skT M4X8 bl 2 9 1058059 Muffler polyethylene 1 4 NPT Saturn 1 10 1099250 Holder assy leve l probe 1 11 271221 Lug 45 double 250 438 1 12 983401 Washer lk M spt M5 st zn 1...

Page 41: ...Fulfill Retrofit for Mesa Melters 37 Part 1121938_02 2013 Nordson Corporation Figure 18 Control assy with bracket parts...

Page 42: ...cr skt M5X10 zn 1 6 983401 Washer lk M spt M5 stl zn 1 7 230261 Termlug ground 6 14 AWG 1 8 982157 Scr skt M3X14 B 1 9 933747 Block terminal 2 station 1 10 1098483 Domeplug 500 in D 250 in pnl thk 2 1...

Page 43: ...Fulfill Retrofit for Mesa Melters 39 Part 1121938_02 2013 Nordson Corporation 17 Figure 19 Control box assembly...

Page 44: ...82942 Kit service sock filter 5 pc Accessories Part Description 1098962 Kit vibrator adhesive container 1099057 Kit light tower 1099106 Kit remote mount Service Parts Part Description 1096668 Regulato...

Page 45: ...18 AWG Adhesive Transfer Maximum Rate 227 kg 500 lb hour dependent on adhesive type Transfer Hose Length 4 m 13 ft Operating Air Minimum 4 5 bar 0 45 MPa or 65 psi Maximum 8 6 bar 0 86 MPa or 125 psi...

Page 46: ...Fulfill Retrofit for Mesa Melters 42 Part 1121938_02 2013 Nordson Corporation Wiring Diagram...

Page 47: ...Fulfill Retrofit for Mesa Melters 43 Part 1121938_02 2013 Nordson Corporation Dimensions...

Page 48: ...Fulfill Retrofit for Mesa Melters 44 Part 1121938_02 2013 Nordson Corporation...

Page 49: ...mage to the equipment Sensor Features The Nordson level sensor features include a wide sensing area simplified mechanical mounting push button calibration RTD temperature compensation new diagnostics...

Page 50: ...on the calibration information When the tank is less than this point the fill system turns on When the tank level is higher than this point the fill system turns off RTD Temperature Compensation Most...

Page 51: ...ordson Corporation Unit Features Figure A 1 shows the Retrofit system and its components Level sensor Fill Enable Button Fill Active LED Fault LED ResetFault Button Siren Fill Enabled LED Air filter r...

Page 52: ...the sensor calls for adhesive before the vacuum system is activated The delay timer potentiometer is adjustable from 1 to 60 seconds Overfill Fault Timer The overfill fault timer determines how long...

Page 53: ...powered fill enabled and no alarms present the COM contact will be connected to the NC contact and disconnected from the NO contact Any other system state will de energize the relay and change the ou...

Page 54: ...A 150 ProBlue 10 Retrofit RETRO INT TcB 150 ProBlue 15 30 50 RETRO INT TcB 150 Mesa 4 RETRO INT TcA 150 Mesa 6 RETRO INT TcA 150 Mesa 9 RETRO INT TcB 150 Mesa 14 RETRO INT TcB 150 Series 3100 RETRO IN...

Page 55: ...of the Refill PCA Unit Low LED Configuration switches Power LED Fill low LED Status LED Full calibration button Empty calibration button Delay timer potentiometer Overfill fault potentiometer Fault L...

Page 56: ...calibration An illuminated green Enable LED indicates that a basic empty level calibration was performed and an illuminated blue FILLING LED indicates that a precision full level calibration was perf...

Page 57: ...pplication temperature 2 Adhesive level should be at or below the bottom of the probe 3 Close lid 4 Press SW3 blue button until all LEDs stop changing color approximately 5 seconds Precision Full Leve...

Page 58: ...Blown Fuse The fuse supplying 24V to the outputs is blown Find and fix the source of the excessive current draw and replace the fuse 2 Amp max 3 Shorted Cable There is a problem with the sensor cable...

Page 59: ...pressure switch not used 2 Lid switch open if used Replace or re align lid switch if used Check jumper if not used 3 RTD open Unit will still function but probe temperature compensation will be disab...

Page 60: ...he Refill PCA labeled COM can be used to connect to the melter chassis Service Parts Part Description 1121799 Kit service power cable MKIII PB FF Retrofit 1121800 Kit service power supply Fulfill 1121...

Page 61: ...RetroFit Refill System with Nordson Level Sensor A 13 Part 1121938_02 2013 Nordson Corporation Retrofit Wiring Diagram...

Page 62: ...RetroFit Refill System with Nordson Level Sensor A 14 Part 1121938_02 2013 Nordson Corporation This page intentionally left blank...

Page 63: ...DS USED TO VERIFY COMPLIANCE EN ISO 12100 EN 60204 1 EN ISO 13732 1 EN 61000 6 2 EN 55011 Class A Group 2 for industrial environments Use in other environments may pose potential difficulty ensuring e...

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