INSTRUCTION MANUAL
XPR-5560G
THANK YOU FOR SELECTING THE NIGHTSTICK XPR-5560G
INTRINSICALLY SAFE PERMISSIBLE RECHARGEABLE CAP LAMP!
PLEASE SAVE THESE INSTRUCTIONS
Please read these instructions before using your Nightstick XPR-5560G
Intrinsically Safe Permissible Rechargeable Cap Lamp. They include
important safety information and operating instructions.
THE XPR-5560G IS APPROVED FOR USE
WARNINGS - INTRINSICALLY SAFE
y
Warning: To prevent ignition of a hazardous atmosphere, the XPR-5560G
must only be charged in an area known to be non-hazardous.
y
Warning: Use only the approved Nightstick 5500-BATT Lithium-ion
rechargeable battery pack.
y
Warning: The approved Nightstick 5500-BATT Lithium-ion rechargeable
battery pack must be replaced by a qualified technician only.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the
battery compartment or attempt to exchange the battery pack while in the
hazardous environment. This task must ONLY be performed in an area
known to be non-hazardous.
y
Warning: Open the battery compartment on the XPR-5560G and replace
the approved Nightstick 5500-BATT Lithium-ion rechargeable battery pack
in fresh air only.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or
potentially hazardous location where the XPR-5560G is to be used.
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com
INS-XPR5560G_16
Model XPR-5560 Permissible Cap Lamp Assembly
APPROVAL No. 19-A160003-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS: Only to be charged on the surface, or underground in accordance with the
applicable retulations pertaining to battery-charging stations (reference 30 CFR 75.340) with
a Bayco Products, Inc. Model 5560-CHGR1. Do not open in areas where permissibility is
required.
CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T4 Ga
CLASS I ZONE 0 Ex ia IIC T4 Ga
ZONE 20 AEx ia IIIC T135°C Da
I M1 Ex ia I Ma
II 1 G Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T135°C Da
Ex ia I Ma
Ex ia IIC T4 Ga
DEMKO YY ATEX YYYYX
IECEx UL YY.YYYYX
-10ºC ≤ Tamb ≤ +40ºC
3.7V/Cell Li-ion
XXXX
ID 4008947
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
ANSI/ISA 60079-26
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
Bayco Products, Inc.
CAUTION
y
Rechargeable Lithium-ion batteries must be used and charged properly.
Improper use can result in serious injury, fire, or death.
y
Do not leave the battery in direct sunlight or use or store the battery inside
cars in hot weather.
y
Do not expose the battery to water or salt water, or allow the battery to
get wet.
y
Do not store the battery with metallic objects that may cause a short circuit.
y
Immediately discontinue use of the battery if the battery emits an unusual
smell, feels hot, changes color, changes shape or appears abnormal in any
way.
y
Keep out of the reach of children.
CHARGING THE LIGHT
WARNING: Use only the supplied Charger & approved Nightstick
Lithium-ion Rechargeable Battery Pack.
y
The time required to charge the 5560 is conditional on the remaining
charge left in the Lithium-ion Rechargeable Battery Pack at the time of
charging. The maximum charge time required is approximately 6 hours.
y
Fully charge the 5560 before the first use, or if the 5560 has been unused
for several months.
y
When the 5560 is properly seated in the charger, the LED Charge Indicator
light will turn solid RED indicating that the Lithium-ion Rechargeable Battery
Pack is charging. The Lithium-ion Rechargeable Battery Pack is fully
charged when the LED Charge Indicator light turns GREEN.
y
The Lithium-ion Rechargeable Battery Pack does not have any Recharge
Memory Effect; therefore placing the 5560 in the charger prior to full
depletion of the battery does not adversely affect the battery life. The 5560
can be kept in the charger indefinitely without any negative impact on the
battery or the battery life.
OPERATION
The XPR-5560G is controlled by 2 Switches and has 5 separate lighting
modes:
y
High-brightness Spotlight
y
Low-brightness Spotlight
y
High-brightness Floodlight
y
Survival-mode Floodlight
y
Dual-Light (both the Spotlight and Floodlight on at the same time)
Spotlight Modes
To activate the Spotlight, press and release the Spotlight Switch. The
default mode will be High-brightness. To select the Low-brightness Spotlight
