Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP5456G-17B
9-27-2017
Instruction Manual
XPP-5456G
Please read these instructions before using your Nightstick XPP-5456G
Intrinsically Safe Headlamp. They include important safety information and
operating instructions.
THE XPP-5456G IS APPROVED FOR USE
Permissible Nightstick XPP-5456G Headlamp
APPROVAL No. 20-A130002-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
Ex ia I Ma
Ex ia IIC T3 Ga
Intertek ITS 13 ATEX27838X
IECEx ETL 13.0025X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
0359
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M 1 Ex ia I Ma
II 1 G Ex ia IIC T3 Ga
MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only.
1)
Replace the batteries in fresh air only.
3)
Energizer Lithium (Type L91) batteries are to be replaced by a qualified
technician only.
2)
The Model XPP-5456G Safety Headlamp must not be opened in areas
where permissibility is required.
6)
Do not mix batteries from different manufacturers or of different types.
5)
Replace all batteries at the same time.
4)
The Model XPP-5456G Safety Headlamp is approved as a mine light
under 30CFR, Part 20. It is not approve as a cap lamp under 30CFR,
Part 19.
7)
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
ANSI/ISA 60079-26
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
WARNINGS - INTRINSICALLY SAFE
y
Warning: Use only the approved non-rechargeable batteries listed below.
y
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the
battery compartment in the hazardous environment. This task must ONLY
be performed in an area known to be non-hazardous.
y
Warning: When exchanging batteries, use only DURACELL PC1500,
ENERGIZER EN91 or ENERGIZER L91 BATTERIES.
y
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries
must only be exchanged in an area known to be non-hazardous.
y
Warning: To reduce the risk of explosion, do not mix new non-rechargeable
batteries with used non-rechargeable batteries, or mix non-rechargeable
batteries from different manufacturers.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y
For personal safety, always confirm the rating of any known hazardous or
potentially hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5456G’s Intrinsically Safe
rating, the only AA batteries certified for use with this light are the
DURACELL PC1500, ENERGIZER EN91 or ENERGIZER L91 BATTERIES.
y
Do not attempt to use any other brand or model of AA batteries with this
light.
y
Do not attempt to use any type of rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open
the battery compartment door in the hazardous environment. This task
must ONLY be done in an area known to be non-hazardous.
y
Loosen the locking screw located on the back of the battery compartment
door. NOTE: Do NOT attempt to completely remove the locking screw.
Doing so is not necessary and may damage the threads. The screw simply
needs to be loosened enough to allow the battery compartment door to
open.
y
Using 3 – AA DURACELL PC1500, ENERGIZER EN91 or ENERGIZER
L91 BATTERIES (make sure that all 3 batteries are of the same model),
install the batteries in the back of the battery compartment paying close
attention to the markings inside the battery compartment for proper battery
terminal polarity alignment.
y
Close the battery compartment door.
y
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may
damage the threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5456G HAS TWO BUTTONS THAT CONTROL LIGHT OUTPUT:
