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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com

INS-XPP5454GC-15

9-25-2017

Instruction Manual

XPP-5454GC

US PATENT 9,713,217 

Please read these instructions before using your Nightstick XPP-5454GC 

Intrinsically Safe Headlamp w/ Helmet Clip. They include important safety 

information and operating instructions.

THE XPP-5454G IS APPROVED FOR USE 

Nightstick 5454 Headlamp

CLASS I DIV 1 GRPS A-D T3
CLASS II & III GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga

II 1 G Ex ia IIC T3 Ga

Ex ia IIC T3 Ga
Intertek ITS 13 ATEX27928X
IECEx ETL 13.0045X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AAA Alkaline

0359

ID 4008947

INTRINSICALLY SAFE

SECURITE INTRINSEQUE

Conforms to:

ANSI/UL STD 913, ANSI/UL 
60079-0, ANSI/UL 60079-11 
ANSI/ISA 60079-26

Certified to:

CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25

INMETRO

Segurança

NCC

Ex ia IIC T3 Ga (-20ºC ≤ Tamb ≤ +40ºC)

15.0296 X

CAPACITANCE LIMITATION - INTRINSICALLY SAFE

The capacitance measured on the clip exceeds 3pF for Group IIC.  The 

user shall determine the suitability of the equipment in the end application.

WARNINGS - INTRINSICALLY SAFE

 

y

Warning: Use only the approved non-rechargeable batteries listed below.

 

y

Warning: Do NOT attempt to use rechargeable AAA batteries with this 

light.

 

y

Warning: To prevent ignition of a hazardous atmosphere, do not open the 

battery compartment in the hazardous environment.  This task must ONLY 

be performed in an area known to be non-hazardous.

 

y

Warning: When exchanging batteries, use only ENERGIZER E92 or EN92 

BATTERIES.

 

y

Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries 

must only be exchanged in an area known to be non-hazardous.

 

y

Warning: To reduce the risk of explosion, do not mix new non-rechargeable 

batteries with used non-rechargeable batteries, or mix non-rechargeable 

batteries from different manufacturers.

 

y

Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

 

y

For personal safety, always confirm the rating of any known hazardous or 

potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the Intrinsically Safe rating, the only 

AAA batteries certified for use with this light are the ENERGIZER E92 or 

EN92 BATTERIES.

 

y

Do not attempt to use any other brand or model of AAA batteries with this 

light.

 

y

Do not attempt to use any type of rechargeable AAA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not open 

the battery compartment door in the hazardous environment.  This task 

must ONLY be done in an area known to be non-hazardous.

 

y

Loosen the locking screw located on the back of the battery compartment 

door.  NOTE:  Do NOT attempt to completely remove the locking screw.  

Doing so is not necessary and may damage the threads.  The screw simply 

needs to be loosened enough to allow the battery compartment door to open.

 

y

Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that 

all 3 batteries are of the same model), install the batteries in the back of the 

light paying close attention to the markings inside the battery compartment 

for proper battery terminal polarity alignment.

 

y

Close the battery compartment door.

 

y

Tighten locking screw.  CAUTION:  Do NOT over-tighten.  Doing so may 

damage the threads and impact the light’s Intrinsic Safety. 

OPERATION 

THE XPP-5454GC HAS TWO BUTTONS THAT CONTROL LIGHT 

OUTPUT:  

LIGHTING MODES

Pressing the Spotlight Button will turn on the spotlight.  Pressing the 

Floodlight Button will turn on the floodlight.  Pressing both buttons will turn on 

both the Spotlight and the Floodlight.  This mode is called Dual-Light.
EACH BUTTON HAS TWO BRIGHTNESS SETTINGS

 

y

High-brightness - Press the desired button once

 

y

Low-brightness - Press the desired button a second time

 

y

Pressing the same button a third time will turn that lighting mode off

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