Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5566-18
11-26-2018
Instruction Manual
Intrant
®
XPP-5566
US PATENT 9,713,217 & 10,119,663
Please read these instructions before using your Nightstick XPP-5566 Intrinsically
Safe Multi-Function Angle Light with Articultaing Head. They include important safety
information and operating instructions.
THE XPP-5566 IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV1 GRPS E-G T135°C
CLASS I ZONE 0 AEx ia IIC T3 Ga
Ex ia op is I Ma
Ex ia op is IIC T3 Ga
DEMKO 17 ATEX 1927
IECEx UL 17.0082
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell Alkaline
3.7V/Cell Li-ion
IP-67
Um: 10V
0359
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M1 Ex ia op is I Ma
II 1 G Ex ia op is IIC T3 Ga
E 467756
Bayco Products, Inc. XPP-5566
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
For use with Bayco Li-ion Battery Pack 5568-BATT or
5566-CARRIER with 3 AA Energizer Type EN91 or E91
batteries only
ELECTRICAL SAFETY
640 S. Sanden Blvd., Wylie, TX 75098
Control Drawing: 5568-CERT-DWG1-03
ID 4003544
INMETRO
Segurança
NCC
Ex ia op is I Ma
Ex ia op is IIC T3 Ga (-20ºC Tamb +40ºC)
18.0110 X
WARNINGS - INTRINSICALLY SAFE
y
WARNING: Use only the approved Nightstick 5568-BATT Lithium-ion rechargeable
battery pack or the approved non-rechargeable batteries listed in special condition of
use in bullet 4.
y
WARNING: To prevent ignition of a hazardous atmosphere, do not open any part
or attempt to exchange any of the supplied battery packs while in the hazardous
environment. This task must ONLY be performed in an area known to be non-
hazardous.
y
Warning: To prevent ignition of a hazardous atmosphere, the approved Nightstick
5568-BATT Lithium-ion rechargeable battery pack must only be charged in an area
known to be non-hazardous.
y
WARNING: When using non-rechargeable batteries in the Nightstick 5566-CARRIER,
use only
Energizer EN91
or
Energizer E91
batteries.
y
WARNING: To prevent ignition of a hazardous atmosphere, non-rechargeable AA
batteries must only be changed in an area known to be non-hazardous.
y
WARNING: To reduce the risk of explosion, do not mix new non-rechargeable
batteries with used non-rechargeable batteries, or mix non-rechargeable batteries
from different manufacturers.
y
WARNING: Substitution of components may impair intrinsic safety.
y
WARNING: This equipment could be susceptible to electrostatic charge as it
measured capacitance of 4 pF from external metal parts to earth.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the Angle Light is to be used.
y
Only devices directly connected to apparatus complying with the IEC 60950 series
are allowed.
STROBE WARNING
Exposure to strobing lights may cause dizziness, disorientation, and nausea. A very
small percentage of people suffer from photosensitive epilepsy and may experience
seizures or blackouts triggered by strobing lights. For more information from the
EPILEPSY FOUNDATION about photosensitivity and seizures, please visit
www.
epilepsy.com
. Anyone who has had symptoms linked to this condition should consult a
doctor before using this product.
POWERING THE XPP-5566
The XPP-5566 Intrinsically Safe Light is powered by the Nightstick 5566-CARRIER
Non-Rechargeable Battery Carrier and 3 - AA
Energizer EN91
or
Energizer E91
Batteries. The 5566 is sold only with a primary battery pack. It can be made rechargeable
if a secondary battery pack kit is purchased.
WARNING: Do not use any other type of non-rechargeable battery with this light.
WARNING: Do not use rechargeable AA batteries with this light.
5566-CARRIER NON-RECHARGEABLE BATTERY CARRIER
WARNING: The Nightstick 5566-CARRIER Non-Rechargeable Battery Carrier is a
proprietary shape and design and will only fit in the XPP-5562, XPR-5564, XPP-
5566 and XPR-5568 Angle Lights. Do not attempt to use this battery pack in any
other light. Do not attempt to use any other battery pack in this light.
y
The Nightstick 5566-CARRIER Non-Rechargeable Battery Carrier is designed to
fit 3 AA batteries. In order to maintain the XPP-5566’s Intrinsically Safe Permissible
rating, the only AA batteries certified for use with this light are the
Energizer EN91
or
Energizer E91
.
y
Do not attempt to use any other brand or model of AA batteries with this light.
y
Do not attempt to use any type of rechargeable AA batteries with this light.
Removing the Non-Rechargeable Battery Carrier
WARNING: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment in the hazardous environment. This task must ONLY be done in an
area known to be non-hazardous.
y
To access the 5566-CARRIER Non-Rechargeable Battery Carrier, unscrew the
screw located on the Battery Compartment Door on the base of the light.
NOTE: The Battery Compartment Door Screw utilizes a design that prevents the
screw from falling out of the door. Do not attempt to remove the screw.
y
Open the Battery Compartment Door with enough clearance to allow the
5566-CARRIER Non-Rechargeable Battery Carrier to slide out.
Installing or replacing the batteries
y
Begin by positioning the 5566-CARRIER Non-Rechargeable Battery Carrier with the
arrow pointing to the left.
y
Using 3 – AA
Energizer EN91
or
Energizer E91
(make sure that all 3 batteries are of
one or the other model…do not use a combination of the two), install the batteries per
the diagram located on the base of the battery carrier.
y
Take care not to bend any of the battery contact springs, and to make sure that all 3
batteries are properly seated before installing into the angle light.
NOTE: The battery carrier cover will only fit one way. It is not possible to install it
in a reversed position.
The Nightstick 5566-CARRIER Non-Rechargeable Battery Carrier is ready to
install into the Angle Light. Installation of the 5566-CARRIER Non-Rechargeable
Battery Carrier into the Angle Light is the same as installing the 5568-BATT Lithium-ion
Battery Pack. Please see the instructions listed above in the
5568-BATT LITHIUM-ION
RECHARGEABLE BATTERY PACK
section.
Installing the Non-Rechargeable Battery Carrier
y
With the Battery Compartment Door opened enough to provide clearance, insert
the 5566-CARRIER Non-Rechargeable Battery Carrier with the end having the metal
contacts on it being inserted first.
y
With the battery carrier fully inserted into the handle of the light, close the Battery
Compartment Door and secure it in place with the Battery Compartment Door Screw.
WARNING: Do not over-tighten the Battery Compartment Door Screw.
OPERATION
THE XPP-5566 HAS 8 SEPARATE LIGHTING MODES:
Flashlight Modes
To activate the Flashlight, press and release the Flashlight Switch. The default mode
will be High-brightness. To select the brightness level for the Flashlight, press and hold
the Flashlight Switch. The flashlight will cycle from high to medium to low at a rate of
approximately one mode per second. The light will continue to cycle through the various
modes as long as the switch is held down. When the desired brightness level is reached,
release the Flashlight Switch and the light will remain in that brightness mode. To turn the
Flashlight off, press and release the Flashlight Switch one more time.
Strobe
To activate the Strobe, double click the Flashlight Switch. To turn the Strobe off,
press and release the Flashlight Switch one more time.
Floodlight Modes
To activate the Floodlight, press and release the Floodlight Switch. The default mode
will be High-brightness. To select the brightness level for the Floodlight, press and hold
the Floodlight Switch. The floodlight will cycle from high to medium to survival at a rate of
approximately one mode per second. The light will continue to cycle through the various
modes as long as the switch is held down. When the desired brightness level is reached,
release the Floodlight Switch and the light will remain in that brightness mode. To turn
the Floodlight off, press and release the Floodlight Switch one more time.
Dual-Light Mode
Dual-Light mode allows the user to turn on both the Flashlight and the Floodlight
at the same time. Dual-Light mode can be activated by simply pressing the Flashlight
Switch and then the Floodlight Switch at the same time. If the Angle Light already has
the Flashlight or the Floodlight on (regardless of what brightness mode that light is in),
pressing the switch for the light that is NOT on, will activate Dual-Light mode. The user
can leave Dual-Light mode and go back to either Flashlight or Floodlight mode simply by
pressing the switch for the mode that they wish to turn off. To turn both lights off, simply
press each of the switches independently.
