Nibe AP-BW30 Operating Manual Download

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We reserve the right to make technical changes.

83053706dUK – Translation of the operating manual

Operating Manual UK

Brine / Water

Professional

Heat pumps

NIBE AP-BW30

Summary of Contents for AP-BW30

Page 1: ...We reserve the right to make technical changes 83053706dUK Translation of the operating manual Operating Manual UK Brine Water Professional Heat pumps NIBE AP BW30 ...

Page 2: ...anual was written for several different models of the unit always comply with the parameters for the respective model This operating manual is intended only for persons assigned to work on or operate the unit Treat all constituent parts confidentially The information contained herein is protected by copyright No part of this manual may be reproduced transmitted copied stored in electronic data sys...

Page 3: ... housing 12 ELECTRICAL CONNECTIONS 14 INSTALLATION OF THE CONTROL ELEMENT 16 FLUSHING AND FILLING THE UNIT 16 flushing and filling the heat source 17 flushing and filling the heating circuit 17 INSULATING THE HYDRAULIC CONNECTIONS 19 COMMISSIONING 19 DISMANTLING 19 TECHNICAL DATA SCOPE OF DELIVERY AP BW30 37 69 AP BW30 29H 56H 20 PERFORMANCE CURVES AP BW30 37 22 AP BW30 45 23 AP BW30 58 24 AP BW30...

Page 4: ... is safe to operate for its intended use The construction and design of the unit conform to current state of the art standards all relevant DIN VDE regulations and all relevant safety regulations Every person who performs work on the unit must have read and understood the operating manual prior to starting any work This also applies if the respective person has already worked with such a unit or a...

Page 5: ...Operating principle of heat pumps Heat pumps operate on the same principle as a refrigerator same technology only with reversed benefits The refrigerator extracts heat from foods which is released into the room through fins on the back The heat pump extracts heat from our environment air earth or ground water The extracted heat is conditioned in the unit and supplied to the heating water Even when...

Page 6: ...ion and your heating bill You can operate and control the heat pump system with the control element of the heating and heat pump regulator NOTE Make sure that the control settings are correct Operating manual of the heating and heat pump regulator Care of the unit The outer surfaces of the unit can be cleaned with a damp cloth and standard cleaning products Do not use cleaning or care products tha...

Page 7: ...Operating manual of the heating and heat pump regulator WARNING Only customer service personnel authorised by the manufacturer may carry out service and repair work on the components of the unit Overview Customer service Scope of delivery Example of scope of delivery Size 1 As delivered 1 Heat pump complete indoor unit 2 Transport frame 3 Facing panels placed to the side 5 panels 4 Insulation pane...

Page 8: ...at pump system EN 378 1 Refrigerant Limit R 134a 0 25 kg m R 404A 0 48 kg m R 407C 0 31 kg m R 410A 0 44 kg m Overview Technical data scope of delivery General unit data section Minimum volume Refrigerant capacity kg Limit kg m NOTE If several heat pumps of the same type are installed only one heat pump must be considered If several heat pumps of different types are installed the heat pump with th...

Page 9: ... into account the size of the unit Overview Technical data scope of delivery General unit data section NOTE Always follow the installation plan for the respective model Note the size and minimum clearances Installation plan for respective model ATTENTION The heat pump must be installed on a firm horizontal surface Make sure that the foundation is designed for the weight of the heat pump Do not use...

Page 10: ... against twisting in order to prevent damage to the components inside the unit Installation of the hydraulic connections BUFFER TANK The hydraulic connection of the heat pump requires a buffer tank in the heating circuit The required volume of the buffer tank is calculated based on the following formula VBuffer tank minimum flow rate of heat circuit volume flow hour 10 For the minimum flow rate of...

Page 11: ...tape supplied to insulate the connection clip Use the enclosed fastening materials to additionally fix the insulation NOTE We recommend completing step after the leak test NOTE The heat source and heating side must be insulated from the heat pump to this end we recommend using the IPFK hydraulic connection set in our range of products not included in the scope of delivery Install shut off devices ...

Page 12: ...rew the two side panels onto the back panel using 3 screws for each Mount the profile rail onto the front of the unit between the two side panels using 2 screws for each side 1 Profile rail 2 Screw Align the facing with the baseplate as shown in the following sketch 28 28 28 Secure and fix the facing on the profile rail using the fastening materials included in the scope of delivery 2 x 10mm ancho...

Page 13: ...tion of the operating manual NIBETM AP BW30 The front panel can now be hung into the clips provided at the bottom and locked by means of the two quarter turn screws Glue the insulating half shells included in the scope of delivery around the pipe pieces in the rear panel ...

Page 14: ...troller Electrical connections The following applies to all work to be done DANGER Risk of fatal injury due to electric shock All electrical connections must be carried out by qualified electricians only Before opening the unit disconnect the system from the power supply and prevent it from being switched back on WARNING During installation and while carrying out electrical work comply with the re...

Page 15: ...ith the incorrect rotary direction of the compressor can cause serious irreparable damage to the compressor ATTENTION The power supply for the heat pump must be equipped with an all pole automatic circuit breaker with at least 3mm contact spacing to IEC 60947 2 Note the level of the tripping current Overview Technical data scope of delivery Electrics section 1 Control voltage connection 2 Compress...

Page 16: ...pump regulator during the electrical connection work Operating manual for the heating and heat pump regulator version Qualified heating engineers Web server section NOTE The network cable can be exchanged at any time In order to be able to connect it the screen must first be removed Flushing and filling the unit ATTENTION The system must be absolutely free from air before commissioning Installatio...

Page 17: ...educing heating water corrosion in hot water heating systems PRINCIPLES OF PART I AND PART II The occurrence of scaling and corrosion damage in hot water heating systems is low if proper planning and commissioning is carried out the system is closed in corrosion terms adequately dimensioned pressurising is integrated the guide values for the heating water are complied with and regular servicing an...

Page 18: ... is a threat of corrosion and aluminium is attacked without the presence of oxygen Therefore apart from softening the heating fill and additional water the heating water should also be appropriately conditioned This is the only way to comply with the VDI 2035 requirements and the recommendations and installation instructions of the heat pump manufacturer Part 2 of VDI 2035 also points out the redu...

Page 19: ...the heat source are flushed filled and bled thoroughly All valves and shut off devices of the heating circuit are open All valves and shut off devices of the heat source are open All pipe systems and components of the system are sealed Carefully fill out and sign the completion report for heat pump systems The heat pump system will be commissioned by customer service personnel authorized by the ma...

Page 20: ...tal weight kg Extra weight of construction unit 1 kg Extra weight of construction unit 2 kg Connections Heat circuit Heat source Refrigerant Refrigerant type ı Filling capacity ı kg Electrics Voltage code ı All pole circuit breaker for pump ı A Voltage code ı Control voltage circuit breaker ı A Voltage code ı Electrical heating element circuit breaker ı A Heat pump Effect power consumption in the ...

Page 21: ... 12 ı 4700 ı 5 0 1 319 DN50 DIN2566 DN50 DIN2566 R134a ı 6 7 3 PE 400V 50Hz ı C40 1 N PE 230V 50Hz ı B16 ı 6 4 ı 14 92 ı 0 62 34 174 ı 100 20 ı ı ı ı ı ı ı 813432a AP BW30 58 ı ı ı 57 6 ı 4 80 55 8 ı 3 80 71 1 ı 5 80 54 1 ı 3 00 20 60 5 25 B0 W65 42 57 10200 ı 13600 ı 16300 0 15 ı 13600 25 ı 13 4900 ı 9700 ı 12200 0 12 ı 9700 ı 5 1 1 441 DN50 DIN2566 DN50 DIN2566 R410A ı 11 2 3 PE 400V 50Hz ı C50 ...

Page 22: ...the 29 07 2011 Druckverlust Wärmequelle Temp Qh Pe COP 20 30 40 50 60 70 80 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 1 2 3 4 5 6 7 8 10 5 0 5 10 15 20 25 30 Temp C COP 6 11 16 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 0 2 5 5 0 7 5 10 0 m3 h p bar p 0 0 0 1 0 2 0 3 0 0 5 0 10 0 m3 h p bar p Legend UK823025L Volume flow heating water Volume flow heat source Temp Tempera...

Page 23: ...3078 Leistungs Druckverlustkurven SWP451 xls Leistungs Druckverlustkurven SWP451 Legende DE823025L 823078a 30 40 50 60 70 80 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 8 13 18 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 0 2 5 5 0 7 5 10 0 12 5 m3 h p bar p 0 0 0 1 0 2 0 3 0 0 5 0 10 0 15 0 m3 h p bar p Legend UK823025L Vol...

Page 24: ...tkurven SWP581 Legende DE823025L 823079a p 40 50 60 70 80 90 100 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 9 10 5 0 5 10 15 20 25 30 Temp C COP 10 15 20 25 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 0 2 5 5 0 7 5 10 0 12 5 15 0 m3 h p bar p 0 0 0 1 0 2 0 3 0 0 5 0 10 0 15 0 20 0 m3 h p bar p Legend UK823025L Volume flow heating water Volume flow heat source...

Page 25: ...stkurven SWP691 Legende DE823025L 823080a p 50 60 70 80 90 100 110 120 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 65 C 2 3 4 5 6 7 8 10 5 0 5 10 15 20 25 30 Temp C COP 10 15 20 25 30 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 0 2 5 5 0 7 5 10 0 12 5 15 0 m3 h p bar p 0 0 0 1 0 2 0 0 5 0 10 0 15 0 20 0 m3 h p bar p Legend UK823025L Volume flow heating water Volume flow heat source ...

Page 26: ...l 823081 Änd Ä M Ersteller Datum PEP018 2011 Garthe 09 05 2012 Druckverlust Wärmequelle Temp Qh Pe COP 20 30 40 50 10 5 0 5 10 15 20 25 30 Temp C Qh kW 35 C 45 C 55 C 70 C 2 3 4 5 6 7 8 10 5 0 5 10 15 20 25 30 Temp C COP 6 11 10 5 0 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 0 2 5 5 0 7 5 m3 h p bar p 0 0 0 1 0 2 0 3 0 0 5 0 10 0 m3 h p bar p Legend UK823025L Volume flow heating water Volume ...

Page 27: ...1 xls Leistungs Druckverlustkurven SWP561H Legende DE823025L 823082 p p Druckverlust Heizkreis Volumenstrom Heizwasser Volumenstrom Wärmequelle Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance Leistungszahl 823082 Änd Ä M Ersteller Datum PEP018 2011 Garthe 09 05 2012 Druckverlust Wärmequelle Temp Qh Pe COP 40 50 60 70 80 90 100 10 5 0 5 10 15 20 25 30 Temp C Qh kW ...

Page 28: ...70 961 A 87 0 51 709 760 B 0 237 756 0 198 1084 C Legende DE819407 A Vorderansicht B Seitenansicht von links C Rückansicht D Vorderansicht mit Fassade E Ansicht von unten mit Fassade 4 3 2 1 A B C D E F Legend EN819407 All dimensions in mm A Front view B Side view from left C Rear view D Front view with facing E View from underneath with facing AP BW30 37 to AP BW30 69 Dimensional drawings moving ...

Page 29: ...zwasser Austritt Vorlauf 7 Heizwasser Eintritt Rücklauf 8 Flansch DN50 PN10 16 DIN2566 4 3 2 1 A B C D E F 4 3 2 1 Zust Änd PEP Alle Maße in mm Toutes les mesures en mm All measures in mm Technische Änderungen vorbehalten Sous réserve de modifications techniques Subject to technical modifications Schutzvermerk ISO 16016 beachten Legend UK819428 Item Designation 1 Control element for wall mounting ...

Page 30: ...98 C 0 51 1139 1190 0 170 100 961 A 87 0 51 709 760 B Legende DE819416 A Vorderansicht B Seitenansicht von links C Rückansicht D Vorderansicht mit Fassade E Ansicht von unten mit Fassade 4 3 2 1 A B C D E F Legend UK819416 All dimensions in mm A Front view B Side view from left C Rear view D Front view with facing E View from underneath with facing AP BW30 29H to AP BW30 56H Dimensional drawings m...

Page 31: ... 6 Heizwasser Austritt Vorlauf 7 Heizwasser Eintritt Rücklauf 8 Flansch DN50 PN10 16 DIN2566 4 3 2 1 A B C D E F 4 3 2 1 Zust Änderu PEP 00 Alle Maße in mm Toutes les mesures en mm All measures in mm Technische Änderungen vorbehalten Sous réserve de modifications techniques Subject to technical modifications Schutzvermerk ISO 16016 beachten Legend UK819429 Item Designation 1 Control element for wa...

Page 32: ...A Vorderansicht B Draufsicht 1 Schraffierte Fläche Freiraum für Servicezwecke 2 Bedienteil 4 3 2 1 A B C D E F Alle Maße in mm Toutes les mesures en mm All measures in mm Schutzvermerk ISO 16016 beachten Legend EN819408 A Front view B Plan view 1 Hatched area space for service purposes 2 Control element AP BW30 37 to 69 AP BW30 29H to AP BW30 56H Installation plan Installation plan ...

Page 33: ...he Freiraum für Servicezwecke 2 Bedienteil max 13m 4 3 2 1 A B C D E F Alle Maße in mm Toutes les mesures en mm All measures in mm Technische Änderungen vorbehalten Sous réserve de modifications techniques Subject to technical modifications Schutzvermerk ISO 16016 beachten Legend EN819409 A Front view B Plan view 1 Hatched area space for service purposes 2 Control element Installation plan AP BW30...

Page 34: ...A5 Cut out controller unit A2 A1 connection control unit L X LIN Name External sensor ZW2 SST ZW2 SST TA Single pole miniature circuit breaker of compressor to IEC 60947 2 Important Clockwise rotary field is absolutely essential L1 Auxiliary circulation pump L2 No function Control signal of additional heat generator 2 alternative is general malfunction HUP PE X10 DFS PE Brine pump TB1 PE PE MA1 HU...

Page 35: ... output compressor clockwise rotary field is absolutely necessary Q0 M1 1 3 Q2 Mains contactor compressor X10 Terminal in switch box heat pump 3 PE 400V 50Hz Function Sump heating for compressor 1 Bypass contactor soft starter Q11 Legend PE VD1 2 Q1 contactor compressor UK817379 VD1 compressor Starting current limit compressor Operating materials 3 PE 400V 50Hz E20 M1 SWP 371 SWP 451 817379 Achim ...

Page 36: ...HD Controller board Attention I max 6A 230VAC VD1 3 contactor compressor Hot gas sensor 230VAC R1 Coder resistance 11 0 kOhm F1 Q1 Sump heating sensor GND LIN 12V Legend R4 1 N PE 230V 50Hz K22 HDP R9 K20 F1 rt High pressure sensor K20 1 N PE 230V 50Hz THG 1 TVL sw 2 Heat source input sensor Suction sensor compressor 1 TVD 4 1 2 3 CW TWA R5 Terminal in switch box heat pump X10 Function L N PE powe...

Page 37: ...ention I max 6A 230VAC ASD Function EVU External flow rate switch bridge if no switch is connected Legend K10 MOT Operating materials ASD Energy supplier contact closed on release bridge if no blocking interval EVU SWP 371 SWP 451 817379 Achim Pfleger 23 05 2011 PEP 007 2011 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3 3 3 30 09 2011 Achim Pfleger 10X614 10X615 B...

Page 38: ...t pump 3 Function 3 PE 400V 50Hz contactor compressor Q2 M1 Q0 VD1 X10 E20 Mains contactor compressor 1 L1 L2 L3 PE power supply output compressor clockwise rotary field is absolutely necessary 3 3 PE 400V 50Hz Operating materials 2 4 Legend PE Compressor motor protection L2 L3 F1 1 L1 VD1 Q1 compressor M1 Starting current limit compressor Q11 UK817380 2 Bypass contactor soft starter SWP 581 691 S...

Page 39: ...tion THG HD TRL contactor compressor Mains contactor compressor GND LIN 12V High pressure sensor R6 TSG2 R4 Q1 F1 1 N PE 230V 50Hz High pressure switch R2 Electronic expansion valve 2 1 N PE 230V 50Hz VD1 3 TSG1 230VAC rt F1 Suction sensor evaporator Controller board Attention I max 6A 230VAC Suction sensor compressor B10 Legend 1 Low pressure sensor R9 CW Coder resistance S58 69KW 11 5kOhm S29 56...

Page 40: ...EVU Operating materials ASD K10 Controller board Attention I max 6A 230VAC MOT UK817380 EVU Connection of external motor protection bridge if no external motor protection is connected ASD Function SWP 581 691 SWP 291H 561H 817380 Achim Pfleger 23 05 2011 PEP 007 2011 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3 3 3 30 09 2011 10X618 10X619 Achim Pfleger 10X616 10...

Page 41: ...ection Q0 F2 L3 L2 L1 L1 L2 L3 PE power supply output compressor clockwise rotary field is absolutely necessary M1 1 Q2 Mains contactor compressor X10 Terminal in switch box heat pump 3 3 PE 400V 50Hz Starting current limit compressor Function VD1 Legend compressor Bypass contactor soft starter 2 2 PE M1 contactor compressor UK817385a Q11 Q1 VD1 Operating materials 3 PE 400V 50Hz SWP 291H 817385 A...

Page 42: ...5 1 TVL Low pressure sensor THG 2 1 sw Heat source input sensor Suction sensor compressor bl B11 Mains contactor compressor Operating materials Flow sensor R6 1 Return sensor 2 R3 Electronic expansion valve Function L N PE power supply controller ND Suction sensor evaporator R7 Heat source output sensor HD Controller board Attention I max 6A 230VAC R8 B10 VD1 Hot gas sensor 230VAC 3 contactor comp...

Page 43: ... no blocking interval EVU Operating materials ASD Connection of external motor protection bridge if no external motor protection is connected UK817385a K10 MOT Function EVU Controller board Attention I max 6A 230VAC ASD SWP 291H 817385 Achim Pfleger 23 05 2011 a ÄM 037 2013 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3 3 3 03 06 2013 PEP 007 2011 Achim Pfleger 10X...

Page 44: ... 46 AP BW30 69 065289 106617 02 AP AW10 12C 064121 106443 46 AP BW30 37 065285 106614 02 AP AW10 6C 064118 106440 46 AP BW30 45 065286 106615 02 AP AW10 8C 064119 106441 46 AP BW30 110 065290 106372 04 AP BW30 125 065291 106373 04 AP BW30 29H 065284 106618 02 AP AW30 25E 064116 106546 02 AP BW30 56H 065287 106621 02 AP AW30 31E 064117 106547 02 AP BW30 160 065292 106374 04 AP BW30 85H 065296 10637...

Page 45: ...45 We reserve the right to make technical changes 83053706dUK Translation of the operating manual NIBETM AP BW30 ...

Page 46: ...46 NIBETM AP BW30 We reserve the right to make technical changes 83053706dUK Translation of the operating manual ...

Page 47: ...47 We reserve the right to make technical changes 83053706dUK Translation of the operating manual NIBETM AP BW30 ...

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