NetGain Motors HyPer 9HV IS User Manual Download | Manualshive

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HyPer 9HV IS User Manual Version 06

NetGain Motors, Inc.

Page 1 of 28

User Manual

HyPer 9HV IS

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Summary of Contents for HyPer 9HV IS

Page 1: ...HyPer 9HV IS User Manual Version 06 NetGain Motors Inc Page 1 of 28 User Manual HyPer 9HV IS...

Page 2: ...ver High Voltage Contacts and Key Switch In 10 Compact Display Pinout 11 Compact Display Mating Female Plug 11 Controller Specifications 12 Controller Communication 12 Controller EMC 12 Controller Saf...

Page 3: ...8 X144 controller Temperature Derating 19 Signal Inputs and Outputs 20 Controller I O Table 20 Diagnostic Code Guide 23 Additional Support 28 Figure 1 Standard X144 Wiring Diagram 6 Figure 2 Standard...

Page 4: ...uation find a knowledgeable person to advise you Make certain the motor and controller are disconnected from any power source before servicing If any doubt exists of the voltage that might exist measu...

Page 5: ...king with motors Motors contain moving parts that could cause severe injury if the proper precautions are not taken Never touch an operating motor Do not defeat any safety circuits or safety devices U...

Page 6: ...HyPer 9HV IS User Manual Version 06 NetGain Motors Inc Page 6 of 28 X144 Main Wiring Diagram X144 ONLY 12V 24V Key Switch For X1 wkring see HyPer 9 IS User Manual Figure 1 Standard X144 Wiring Diagram...

Page 7: ...HV IS User Manual Version 06 NetGain Motors Inc Page 7 of 28 X144 K1 Wire Harness Pinout Figure 2 Standard X144 Pin Order Assignment Must Be Assigned See Motor Plug Wiring Instructions for Termination...

Page 8: ...cable Slide heatshrink past the newly exposed foil and rest heatshrink on remaining jacket material for future adhesion 6 Slide diameter heatshrink over each of the 3 shileded twisted pairs Rest heats...

Page 9: ...oder 4 Position Connector Pin Name Position 4 Encoder I O Ground K1 9 3 Encoder Cos 1 K1 33 2 Encoder Sin 1 K1 21 1 5V Out K1 35 Motor Thermistor Pin Positions Motor Thermistor 2 Position Connector Pi...

Page 10: ...and Key Switch In X144 Main Contactor External PWM Terminal Name X144 Position X2 Driver Output 1 K1 26 X1 Coil Return K1 25 A2 Controller HV B Terminal A1 Precharge B Precharge This HV circuit should...

Page 11: ...Name Position 8 12V Out K1 10 7 I O Ground K1 12 6 Not Connected N A 5 LIN BUS K1 15 4 Digital Input 1 TBD 3 Digital Input 2 TBD 2 Digital Input 3 TBD 1 Digital Input 4 TBD Figure 4 Compact Display Ma...

Page 12: ...icle Owner takes full responsibility of the regulatory compliance of the vehicle system with the controller installed Controller Operating Environment Specifications Storage ambient temperature range...

Page 13: ...le controller power is switched on Open High Voltage disconnect switch while working with High Voltage cables If a motor ever revs with no throttle applied turn off the key switch immediately Quicksta...

Page 14: ...USB adapter 26 Connect USB end to PC loaded with SME Smartview Smarview Sys software 27 Connect female serial end to X144 controller s male serial K3 port 28 Open SmartView DLR Sys software 29 Select...

Page 15: ...00mV please verify wiring c If a throttle other than NetGain s HEPA is being used a custom throttle map is required to match your throttle Please refer to Post Startup Steps to adjust the Throttle Map...

Page 16: ...motor 1 Select the Forward Direction 2 Press the Throttle and notice the Motor driving 3 Press the Brake and notice the Motor braking 36 If the Motor is in Blocked Rotor condition maximum Current and...

Page 17: ...Mapping Dynamic Brake Pedal Regen is pre programmed in all HyPer 9HV Clone files To utilize Dynamic Brake Pedal Regen a Brake Pressure Transducer must be installed in the system This Transducer sends...

Page 18: ...er from any DC supply with limits between 62V 132V The controller can estimate a battery s state of charge based off a specified Voltage Map Follow the steps below to Map your battery pack 1 On the Sm...

Page 19: ...erheating the controller is programmed to derate power based on its heatsink temperature Additional cooling methods such as Liquid Cooling may be required if your controller is overheating under norma...

Page 20: ...Negative Logic Supply 2 CAN L CAN BUS CAN BUS 1 MBit s max CAN L No internal termination resistor 3 CAN L RES CAN BUS Connected to CAN L with a series 120Ohm Termination resistor 4 DIGITAL INPUT 1 Dig...

Page 21: ...ASSIGNED 18 DIGITAL IN 7 Digital Input VL 2V VH 4 5V Resistor pull down active high or pull up active low ON rated voltage 12V 24V TO BE ASSIGNED 19 DIGITAL IN 8 Digital Input VL 2V VH 4 5V Resistor p...

Page 22: ...low Internal diode to coil return Main Contactor Brake Valve 30 DIGITAL OUTPUT 1 Digital Output active low No internal diode to coil return Buzzer Fan ON OFF valve 31 DIGITAL OUTPUT 2 Digital Output a...

Page 23: ...des please refer to the Diagnose tier of smartview s Help section and click on any Fault name for a troubleshooting guide Level anomalous working conditions are indicated by different alarm levels cla...

Page 24: ...rter 2 Over Temperature Inverter 2 power module temperature is above 100 C Blocking 10 Inverter 1 High Temperature Inverter 1 power module temperature is above 80 C Limiting 11 Inverter 2 High Tempera...

Page 25: ...fined by the user via related parameter Limiting 27 Microprocessor Over Temperature Microprocessor temperature is above 125 C Blocking 28 5V Supply Failure 5V supply is outside the 5V 10 range Blockin...

Page 26: ...after a controlled stop procedure Warning 47 Traction Throttle Fault A fault condition of traction throttle is detected Stopping 48 Hydraulic Throttle Fault A fault condition of hydraulic pump throttl...

Page 27: ...ro Failed At least one node of the network could be wrong configured or switched off Blocking 74 CO Synchro Lost At least one node of the network could be wrong configured or switched off during opera...

Page 28: ...rdware Fault 2 Internal Error Blocking 105 Internal Hardware Fault 3 Internal Error Blocking 106 Internal Hardware Fault 4 Internal Error Blocking 107 Internal Software Fault 4 Internal Error Blocking...

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