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Neousys Technology Inc. 

PB-2500J

 

 

 

 

 

 

 

 

 

 

 

 

 

User Manual

 

Revision 1.0 

Summary of Contents for PB- 2500J-CSM

Page 1: ...Neousys Technology Inc PB 2500J User Manual Revision 1 0 ...

Page 2: ... 3 LED Indicators 18 3 PB 2500J PCIe CSM Installation 3 1 PB 2500J PCIe Installation in Nuvo 6000 Series 20 3 1 1 Removing Nuvo 6000 Chassis Cover 20 3 1 2 Installing PB 2500J PCIe into Nuvo 6000 Controller 21 3 2 PB 2500J PCIe Installation in Nuvo 5000 7000 Series 24 3 2 1 Installing PB 2500J PCIe into Cassette Module of Nuvo 5000 7000 Series 25 3 3 PB 2500J CSM Installation 27 3 4 Configuring Wi...

Page 3: ... in advance with Neousys Technology Inc Customer is solely responsible for ensuring the compatibility and interoperability of the third party s products Customer is further solely responsible for ensuring its systems software and data are adequately backed up as a precaution against possible failures alternation or loss For questions in regards to hardware software compatibility customers should c...

Page 4: ...to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment i...

Page 5: ...represent commitment from Neousys Technology Inc Neousys Technology Inc shall not be liable for any direct indirect special incidental or consequential damages arising from the use of the product or documentation nor for any infringement on third party rights Patents and Trademarks Neousys the Neousys logo Expansion Cassette MezIO TM are registered patents and trademarks of Neousys Technology Inc ...

Page 6: ...r cords and other connection cables away from foot traffic Do not place items over power cords and make sure they do not rest against data cables Shutdown disconnect all cables from the system and ground yourself before touching internal modules Ensure that the correct power range is being used before powering the device Should a module fail arrange for a replacement as soon as possible to minimiz...

Page 7: ...ly as possible while assuring proper connector engagement ESD Precautions Handle add on module motherboard by their retention screws or the module s frame heat sink Avoid touching the PCB circuit board or add on module connector pins Use a grounded wrist strap and an anti static work pad to discharge static electricity when installing or maintaining the system Avoid dust debris carpets plastic vin...

Page 8: ...s manual introduces and demonstrates installation procedures of Neousys industrial grade intelligent ultracapacitor based power backup modules PB 2500 PCIe and PB 2500 CSM Revision History Version Date Description 1 0 May 2018 Initial release ...

Page 9: ...nds to minutes But what makes PB 2500J novel is its patented CAP energy management technology an on board processor that constantly monitors power consumption and evolves with the system During a power outage it maximizes the system operation time by estimating the perfect time to initiate system shutdown to prevent data loss PB 2500J series is available in two form factors PB 2500J PCIe is a plug...

Page 10: ...11mm H Operating temperature 25 C 65 C Storage temperature 40 C 70 C EMC CE FCC class A according to EN 55022 EN55024 1 2 Specification of PB 2500J CSM Ultracapacitor configuration 8x 100F 3 0V ultracapacitor capacity 2500 watt second Expected lifespan 10 years 25 C with 2500 w s capacity 76 000 hours 35 C with 2500 w s capacity 34 000 hours 45 C with 2500 w s capacity 15 000 hours 55 C with 2500 ...

Page 11: ...PB 2500J PCIe CSM 11 1 3 Dimension 1 3 1 PB 2500J PCIe Superior View 1 3 2 PB 2500J PCIe Panel View NOTE All measurements are in millimeters mm ...

Page 12: ...PB 2500J PCIe CSM 12 1 3 3 PB 2500J CSM5 Superior view 1 3 4 PB 2500J CSM5 Panel View NOTE All measurements are in millimeters mm ...

Page 13: ...PB 2500J PCIe CSM 13 1 3 5 PB 2500J CSM7 Superior View 1 3 6 PB 2500J CSM7 Panel View NOTE All measurements are in millimeters mm ...

Page 14: ...eck immediately if the package contains all the items listed in the following table If any item s are missing or damaged please contact your local dealer or Neousys Technology 2 1 PB 2500J PCIe CSM Packing List Item Description Qty 1 PB 2500J PCIe or PB 2500J CSM 5 or 7 1 2 Neousys Drivers Utilities DVD 1 ...

Page 15: ...PB 2500J PCIe CSM 15 2 2 PC 2500J PB 2500J PCIe PB 2500J CSM5 7 ...

Page 16: ...PB 2500J PCIe CSM 16 2 2 1 PB 2500J PCIe 2x5 2 0mm Pitch Wafer Connector PB 2500J PCIe provides a 2x5 2 0mm pitch wafer cable connector for communicating with the host computer ...

Page 17: ...provides communication connection with the host computer to acquire input voltage of the host computer PB 2500J PCIe PB 2500J CSM5 7 NOTE The COM port must be configured in RS 232 mode to properly communicate with PB 2500J PCIe or PB 2500J CSM5 7 Cassette module ...

Page 18: ...Green Off Energy of the SuperCAP is below 1736J Steady lid Energy of the SuperCAP reached 2500J Flashing Energy of the SuperCAP reach 1736J 2 Green Off Energy of the SuperCAP is below 625J Steady lid Energy of the SuperCAP reached 1111J Flashing Energy of the SuperCAP reach 625J 3 Orange When lid it indicates PB 2500J PCIe is being charged 4 Red When Lid it indicates a brownout status ...

Page 19: ...our system please make sure the system has powered off all cables and antennae power video data etc are disconnected Place the system on a flat and sturdy surface remove from mounts or out of server cabinets before proceeding with the installation replacement procedure Acquire a DB9 COM female to COM female cable for PB25000J PCIe CSM installation NOTE The installation process of PB 2500J PCIe or ...

Page 20: ...ke sure at least one PCIe slot is vacant for installation Please follow the instruction below to remove the enclosure for installation 3 1 1 Removing Nuvo 6000 Chassis Cover 1 Loose four M3 F head screws on the front back and right side of the chassis 2 Gently push the L shape chassis cover toward top then move it toward right to remove the cover ...

Page 21: ...er connecter indicated in orange x4 PCI Express slot indicated in blue and the x16 PCI Express slot indicated in red can be accessed 2 Connect the provided 2x5 pin 2 0mm pitch cable to the PCBA board of the Nuvo 6000 controller 3 Align and insert the golden finger connector of PB 2500J PCIe into the PCI Express slot until it s firmly seated ...

Page 22: ...PB 2500J PCIe CSM 22 4 Secure PB 2500J PCIe with a screw 5 Insert the other end of the 2x5 pin 2 0mm pitch cable into the 2x5 pin 2 0mm pitch wafer connector on the PB 2500J PCIe ...

Page 23: ...ded item to connect the COM port on PB 2500J PCIe to COM port on Nuvo 6000 controller Please make sure the COM port is configured in RS 232 mode on the host controller 7 Reinstall the controller chassis and re connect all cables to complete the installation ...

Page 24: ...ur distributor or Neousys Technology for details and 7000 Series with NVBP 5000E PCBA daughter board by following the steps listed below For demonstration purposes we will use Nuvo 5000 series as an example 1 Place the controller up side down on a flat surface and unfastening the four screws indicated below 2 Lift the Cassette module gently to separate it from the controller ...

Page 25: ...o 5000 7000 Series 1 Separate the cover of the Cassette module and remove the blank faceplate installed in Cassette by unfastening the M3 screw 2 Insert one end of the 2x5 pin 2 0mmm pitch cable into the 2x5 pin 2 0mm pitch wafer connecter on the PCBA board in the Cassette module ...

Page 26: ... pin 2 0mm pitch wafer connector on PB 2500J PCIe and secure the faceplate with a screw 5 Place the Cassette module s cover back on and reinstall the Cassette module onto the controller 6 Use a COM to COM cable to connect the COM port of PB 2500J PCIe to the COM port of your controller Secure both COM ports Please make sure the COM port is configured in RS 232 mode on the host controller ...

Page 27: ...turn your system upside down and remove the existing Cassette module Nuvo 5000E P Cassette module removal Nuvo 7000E P Cassette module removal 2 Gently lower the PB 2500J CSM onto the system matching the four 4 Cassette module positioning poles and secure with four 4 screws 3 Connect using a DB9 female female COM to COM cable to connect the COM port of PB 2500J PCIe to the COM port of your control...

Page 28: ...the power button By default Windows 7 8 10 goes to sleep S3 mode when the power button is pressed As sleep S3 is not a complete shutdown behavior PB 2500J will not recognize this command To configure the setting in your Windows system go to Control Panel System and Security Power Options Set the When I press the power button configuration to Shut down ...

Page 29: ...1 and is configured in RS 232 mode the configurer should look similar to the following illustration If for whatever reason the COM port connection needs to be connected to another COM port COM2 3 or 4 the configurer will read false readings F W Version DC Voltage CAP Energy upon initial connection change ...

Page 30: ...grams and files column type in cmd and press Ctrl Shift Enter to run the command line dialogue with administrative rights 3 Change directory to where PB 2500J_Configurer can be located For example PB 2500J_Configurer has been placed in C directory and the newly connected port on the host computer is COM3 4 Type in PB2500J_Configurer C16 18 exe com3 exe file name COM port number connected and press...

Page 31: ...PB 2500J PCIe CSM 31 5 Once the command has been issued press Get Parameters on the configurer and all parameters should be acquired ...

Page 32: ...ergy Management Technology The patented architecture R O C patent I598820 incorporates a microprocessor along with ultracapacitors and charge discharge controller The proprietary firmware embedded in the MCU not only monitors energy level continuously it also automatically initiates soft shutdown to prevent data loss corruption By providing sophisticated real time energy monitoring high low voltag...

Page 33: ...nected PB2500J PCIe CSM Once you have installed PB2500J PCIe CSM and have connected it to the host controller COM port configured in RS 232 mode You may copy the PB2500J_Configurer executable exe file on the Utility DVD to your computer desktop and run it by right clicking on the exe file and select to Run as administrator from your desktop installation not required ...

Page 34: ...own Note DO NOT set voltage lower than 10V Shutdown at High Voltage This allows you set the high voltage limit and delay time in seconds to shutdown Note DO NOT set voltage higher than 32V SuperCAP Lifetime Extension This setting allows you to extend the lifespan of the Supercapacitors on your PB 2500J Lifespan extension settings are approximate figures and may not exactly reflect real world appli...

Page 35: ... 3 pin pluggable terminal block you will need to press the power button to turn the system on Buzzer on If the Buzzer on box is checked a buzzer sound will sound as soon as the supercapacitors start to discharge supplying power to the system If the Buzzer on box is not checked no buzzer sound will be made when the supercapacitors start to discharge NOTE For new parameters to take effect you must c...

Page 36: ... Re train PB 2500J User defined Shutdown after _ seconds If the User defined Shutdown after _ seconds is selected when the input voltage drops below 9V the shutdown process will be initiated by the user defined time in seconds NOTE For new parameters to take effect you must click on Update Parameters and follow procedure instructions Please refer to the relevant section for details ...

Page 37: ... checked the shutdown process will be initiated by low voltage limit setting Low Limit _ V and the Delay _ seconds Delay _ seconds If the Enable box is checked the shutdown process will be initiated in _ seconds Delay _ seconds when the low voltage limit setting Low Limit _ V is reached NOTE For new parameters to take effect you must click on Update Parameters and follow procedure instructions Ple...

Page 38: ... checked the shutdown process will be initiated by high voltage limit setting High Limit _ V and the Delay _ seconds Delay _ seconds If the Enable box is checked the shutdown process will be initiated in _ seconds Delay _ seconds when the high voltage limit setting High Limit _ V is reached NOTE For new parameters to take effect you must click on Update Parameters and follow procedure instructions...

Page 39: ... setting when users only need to click on the bar drag it to the desired lifetime extension setting click on the Update Parameters and follow procedure instruction for settings to take effect NOTE For new parameters to take effect you must click on Update Parameters and follow procedure instructions Please refer to the relevant section for details ...

Page 40: ...wing steps 1 Click on the Update Parameters button and the following dialogue will appear 2 Click on yes manually shutdown your system by going to Start Shut down 3 Once the system has shut down unplug the 3 pin pluggable terminal block 4 Wait for 5 10 seconds plug in the 3 pin pluggable terminal block and start up your system for the new settings to take effect ...

Page 41: ...PB 2500J PCIe CSM 41 4 2 7 Get Parameters Click on Get Parameters to manually acquire the current PB 2500J status for F W version DC voltage and current stored CAP energy ...

Page 42: ...PB 2500J PCIe CSM 42 4 2 8 Load Default You may set PB 2500J back to the original settings by clicking on Load Default to reset all changes you have made previously ...

Page 43: ... 43 4 2 9 Re train The Re train function is to customize the PB 2500J to your system s required shutdown time By clicking on Re train a shutdown action will be initiated so the time required to shutdown can be memorized ...

Page 44: ...PB 2500J PCIe CSM 44 4 2 10 Reset By clicking on Reset it will erase all previous Re train settings and hence result in immediate shutdown when a command is issued ...

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