Nederman FlexPAK Installation And Service Manual Download

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Installation and service manual

Compact dust collectors

FlexPAK

Standard Models

Original installation and service manual

INSTALLATION AND SERVICE MANUAL

2021-04-19

144838 (04)

Summary of Contents for FlexPAK

Page 1: ...Installation and service manual Compact dust collectors FlexPAK Standard Models Original installation and service manual EN INSTALLATION AND SERVICE MANUAL 2021 04 19 144838 04 ...

Page 2: ...FlexPAK Trace back information Workspace Main version a40 Checked in 2021 04 19 Skribenta version 5 4 015 ...

Page 3: ...or installation 17 5 4 3 Moving the unit 17 5 5 Electrical installation 17 5 6 General requirements 17 5 7 Ground check measurement 17 5 8 Automatic bin emptying function 17 5 9 Machining chips and swarf extraction 18 5 10 Pneumatic filter cleaning valve 18 5 11 Vacuum setpoint 18 5 12 Rotary valve 18 5 13 Compressed air installation 18 5 13 1 Requirements 18 5 13 2 Installation 18 6 Maintenance 1...

Page 4: ...6 9 1 Environmental information 20 7 Troubleshooting 21 7 1 Tools 21 7 2 Remove the lid of the start and control unit 21 8 Acronyms and abbreviations 23 9 Appendix A Installation protocol 25 10 Appendix B Service protocol 27 4 ...

Page 5: ...FlexPAK Figures AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2 5 ...

Page 6: ...FlexPAK 13 12 10 9 7 8 2 1 3 4 6 5 11 3 11 7 8 9 12 13 15 14 18 19 10 17 4 16 15 20 5 6 ...

Page 7: ...FlexPAK 6 1 2 3 6 7 8 9 16 15 14 13 11 10 12 4 5 7 7 ...

Page 8: ...FlexPAK EMERGENCY STOP SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 6 1 5 4 2 3 8 8 ...

Page 9: ...FlexPAK 2 1 4 5 6 8 7 9 3 9 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 1 10 9 ...

Page 10: ...FlexPAK 11 12 13 14 10 ...

Page 11: ...FlexPAK A A A A C Min 2 1m 83 15 1 0 m 39 4 16 A B C 17 11 ...

Page 12: ...s Manual Electrical wiring diagrams 2 Safety 2 1 Classification of important informa tion This document contains important information that is presented either as a warning caution or note ac cording to the following examples WARNING Risk of personal injury Warnings indicate a potential hazard to the health and safety of personnel and how that hazard may be avoided CAUTION Risk of equipment damage...

Page 13: ...diameter flanged 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Ambient temperature range 0 40 C 32 104 F 0 40 C 32 104 F 0 40 C 32 104 F Process air temperature 0 60 C 32 140 F 0 60 C 32 140 F 0 60 C 32 140 F Relative humidity Max 85 Max 85 Max 85 Compressed air 6 10 bar 87 145 psi 6 10 bar 87 145 psi 6 10 bar 87 145 psi Material recycling 93 6 ...

Page 14: ...har acteristic see Figure 3 and Figure 4 14 PT100 sensor see Figure 4 15 Outlet silencer after fan see Figure 4 and Fig ure 5 16 Cooling air hose from the frequency converter cabinet see Figure 5 17 Inlet silencer before fan see Figure 4 18 Pressure sensor see Figure 4 19 Acoustic enclosure see Figure 4 20 Compressed air supply see Figure 5 3 6 Connections The exhaust air duct is to be routed stra...

Page 15: ...nstallation of accessories extra equipment and functions is described in the manual for each product and according to the electrical diagrams that came with the unit Consult your local Nederman represent ative for available accessories The most common accessory is a PS cable which al lows remote start stop signalling from the valves on the duct system See the PLC Settings Manual for more informati...

Page 16: ...dust be sucked into the sys tem All connected ducts are to be conductive and grounded 5 3 2 Recommendations Transport velocity It is important to use the correct duct diameter to avoid pressure losses and dust deposits in the duct system Ensure that the correct transport velocity is achieved Correct velocity depends on the properties of the transported material Some applications may require veloci...

Page 17: ...ith an EMC filter The EMC filter function will make the earth leakage circuit breaker shut off the power Following the European standard the incom ing 3 phase supply is to be fitted with a hand operated disconnecting device that conforms to the demands of disconnectors The discon necting device is to be fitted within 2 3 m from FlexPAK and be clearly visible from the unit Refer to local and nation...

Page 18: ...lly 6 Maintenance Read Chapter 3 Description before carrying out any maintenance work Maintenance work means that the equipment will have to be opened and possibly dis mantled This may constitute a risk and the mainten ance personnel need to know about the risks that may occur when acting incorrectly WARNING Risk of personal injury The motor fan and air duct may become very hot during operation Al...

Page 19: ...ied to the dust separator 6 3 Replace the main filter Fitting the steel ring correctly is important to maintain the tightness and durability of the unit see Figure 7 Filter replacement is to be noted in the service pro tocol of the unit Replacing individual filter bags is possible but it is recommended that the whole filter package is replaced since it is quicker and causes less spreading of dust ...

Page 20: ...he included in structions when the software needs to be up dated To find the firmware and software revision number in the PLC display see Figure 8 item 1 Pressing OK when the PLC displays this menu will show this information See also the PLC Settings Manual The firmware and software revision can be read in the PLC and also on the label on the PLC The number 2155264 2 EN for example consists of the...

Page 21: ...ircuited If the PS cable is damaged press the Standby Running but ton to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the electrical diagrams and use an ohmmeter across the leads in turn to locate the fault Defect PT100 tem perature sensor Check whether the PT100 sensor is defective as follows 1 Disconnect the PT100 sensor wire fro...

Page 22: ...in the system To check whether the sensor input is working disconnect the pressure sensor wire at terminal 2 and connect a jump er between terminals 2 and 1 Press the OK button on the PLC to reset the alert If the alert disappears the pressure sensor input is working and you will have to replace the pressure sensor Deposits or blockage in ducts on the way to the unit Clean the ducts Check the tran...

Page 23: ...t your nearest authorized distributor or Nederman for technical advice Filter cleaning does not work The cleaning interval is too short Extend the cleaning interval Compressed air Pr t is 1 bar See Section 3 3 Technical data Too low compressed air pressure can result in premature filter clogging If the pres sure is lacking or too low the piston cannot open the FCV and lid properly This results in ...

Page 24: ...essure Sensor Filter Cleaning MFDPS Wr Main Filter Differential Pressure Sensor Warning MI Maintenance interval OT Operating total PE Protective earth PLC Programmable logic controller PS Pilot signal PSIFC Pilot signal interlock filter cleaning PTC Positive temperature coefficient PES Potential equalization system PVC Polyvinyl chloride RPS Relief Panel Sensor SLV Solenoid lower valve SSR Start s...

Page 25: ...ets Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transport damage Before installation Foundation Total weight product accessories and collected material Anchor bolts Access for maintenance filter replacement 1 m above the unit Mounting check availability Mai...

Page 26: ...air Compressed air valve Compressed air connected to the unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag replacement described or indicated Initial start up function test Maintenance switch Motor the direction of rotation Automatic filter cleaning Manual filter cleaning Cover on the start and control unit fitted 26 ...

Page 27: ...lt Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative pressure Cooling valve Motor bearings Fan Cooling fan motor Bearing motor fan Safety switch Box housing Main switch Cable harness Electrical connection points Ground earth connection Indicator lamps Inverte...

Page 28: ...eaning valve check Filter bags visual check Filter bags check pressure drop perform ance The main filter replace Clean and dry air check GND1 Fan Incoming duct Incoming mains ground GND1 External mains ground Gaskets check for leakage and replace if necessary Plastic bag replace Bearings motor replace Bearings fan replace Check that the ventilation of the room is clear if placed indoors Start and ...

Page 29: ...www nederman com ...

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