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NEC EXPRESS800, Service Manual


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S e r v i c e   G u i d e

E

XPRESS

5800/System Rack

Summary of Contents for EXPRESS800

Page 1: ...S e r v i c e G u i d e EXPRESS5800 System Rack...

Page 2: ...xxx...

Page 3: ...S e r v i c e G u i d e EXPRESS5800 System Rack...

Page 4: ...configuration customer data and operator control Since implementation by customers of each product may vary the suitability of specific product configurations and applications must be determined by t...

Page 5: ...ruptible Power Source UPS 2 10 Power Distribution Unit PDU 2 10 Grounding Requirements 2 11 Planning Your System Rack Configuration 3 1 Cabling Constraints 3 2 Cable Summary 3 2 RAID Cable Restriction...

Page 6: ...lling the UPS 5 7 Connecting Your Master and Protected servers BSUs 5 10 Installing a Power Distribution Unit 5 12 Installing a Keyboard Tray 5 13 Installing the Concentrator 5 14 Installing Blank Pan...

Page 7: ...ur server rack Chapter 2 Planning Your Site provides information about your Express5800 System Rack that you and your facility planners must have to properly prepare the site for rack installation Cha...

Page 8: ...appear on the keyboard For example Ctrl Alt or Enter Text or keystrokes that you enter appear as boldface type For example type abc123 and press ENTER File names are printed in uppercase letters For e...

Page 9: ...eripherals installed inside a rack In the U S A and Canada the power cord must be a UL listed detachable power cord in Canada CSA certified type ST or SJT 16 AWG 3 conductor provided with a molded on...

Page 10: ...urrent wiring regulations in your country Care and Handling Use the following guidelines to properly handle and care for your system Protect the system from extremely low or high temperatures Let the...

Page 11: ...1 Introduction Introduction System Rack Models Configurator Assistant 42U System Rack Multi Bay System Rack...

Page 12: ...s is the height of the rack The size of each system rack is as follows Model 42U 2000mm 78 7in H x 600mm 23 6in W x 1000m 39 4in D Model 36U 1800mm 70 9in H x 600mm 23 6in W x 1000m 39 4in D Model 27U...

Page 13: ...llustrates a typical 42U system rack enclosure including the components that install into the rack Table 1 1 lists and describes several system components installed in the system rack A B C D E F G H...

Page 14: ...up to eight servers F Express5800 Server Contains the Central Processing Unit CPU memory disks and other support hardware G Disk Expansion Unit Supports RAID configuration as well as disk expansion H...

Page 15: ...Introduction 1 5 Multi Bay System Rack System racks can be quickly and easily joined together to accommodate large server configurations as shown in Figure 1 2 Figure 1 2 Multi Bay System Rack...

Page 16: ......

Page 17: ...2 Planning Your Site Equipment Location System Rack Placement Air Conditioning Electrical Facilities Grounding Requirements...

Page 18: ...ure and humidity conditions for the equipment being installed Are the proper electrical facilities available and adequate for the equipment being installed Will future expansion be necessary or possib...

Page 19: ...Planning Your Site 2 3 23 6 600mm 23 6 600mm 23 6 600mm 39 4 1000mm 41 0 1041mm 39 4 1000mm 26 3 668mm 39 4 1000mm Figure 2 1 System Rack Space Requirements...

Page 20: ...the effect of radio frequency interference on computer operations In areas where strong waves are generated or where a high frequency device is installed on the same floor as the server radio frequen...

Page 21: ...stem Rack 42u 253 lbs 114 8Kg Express5800 120Ld 66 1 lbs 30 0Kg Express5800 120Mc2 66 1 lbs 30 0Kg Express5800 120Mc3 66 1 lbs 30 0Kg Express5800 180Ra 7 165 lbs 75 0Kg Express5800 ES1400 38 0 lbs 17...

Page 22: ...es 400 mm is recommended The base floor must be dustproof to prevent it from producing dust due to weathering and the floor covering material should produce little dust If a raised floor is used conti...

Page 23: ...ping due to vibration The stabilizer is predrilled to allow you to secure the system rack to the floor Note If preparing the area prior to the arrival of the system review the power cable restrictions...

Page 24: ...you are installing your rack in an area with a raised floor you can use concrete drop in anchors and 3 8 16 threaded rod with washers and nuts to secure the rack to the concrete beneath the raised flo...

Page 25: ...the floor To satisfy temperature and humidity requirements an air conditioner should be capable of heating humidifying and dehumidifying Heat is needed to precisely control temperature increase compu...

Page 26: ...required by each of these devices is specified in the following paragraphs Uninterruptible Power Source UPS If you have purchased one or more UPSs to supply AC power to your system and your system is...

Page 27: ...r more A grounding cable 12 gauge that attaches the rack to frame earth ground must be used For safety reasons ground connections are necessary for both power distribution systems and air conditioners...

Page 28: ......

Page 29: ...3 Planning Your System Rack Configuration Cabling Constraints Cable Summary Vertical Spacing Configuration Guidelines Calculating Load and Determining UPS On Battery Run Time...

Page 30: ...components in the system rack Additional information is provided in subsequent paragraphs and in option installation guides Table 3 1 Cable Summary Cable Purpose Length UPS Power Cable Connects main A...

Page 31: ...the keyboard mouse and monitor on an external desktop a 12 ft 3 7m extension cable that allows you to achieve an overall cable length of 19 ft 5 8m or 23 ft 7 3m is available NOTE Extension cables sho...

Page 32: ...3 4 Planning Your System Rack Configuration Figure 3 1 Mounting Hole Arrangement within a Rack...

Page 33: ...00 HV8600 17U 29 75 75 57cm Express5800 LC1400 6U 10 5 26 67cm Express5800 LS2400 5U 8 75 22 23cm Express5800 MC2200 7U 10 5 26 67cm Express5800 MC2400 6U 10 5 26 67cm Express5800 MH4500 7U 12 25 31 1...

Page 34: ...e maximum Volt Amps available from a single PDU is 2880VA 5 The UPS should always be installed in the bottom of the rack 6 The UPS and its associated PowerChute plus software can only support three se...

Page 35: ...5 42 71 75 41 70 40 68 25 39 66 5 38 64 75 37 63 36 61 25 35 59 5 34 57 75 33 56 32 54 25 31 52 5 30 50 75 29 49 28 47 25 27 45 5 26 43 75 25 42 24 40 25 23 38 5 22 36 75 21 35 20 33 25 19 31 5 18 29...

Page 36: ...the load and your on battery run time perform the following steps 1 Determine the total load placed on each power source The maximum load you can place on a single power source is Source Maximum Load...

Page 37: ...00 120 10 5 1260 Express5800 HV8600 120 10 0 1200 Express5800 LC1400 120 9 0 1080 Express5800 LS2400 120 6 0 720 Express5800 MC2200 120 9 0 1080 Express5800 MC2400 120 9 0 1080 Express5800 MH4500 120...

Page 38: ...me Total Load Run Time in Minutes Total Load Run Time in Minutes 50VA 297 600VA 54 75VA 258 700VA 44 100VA 228 800VA 36 150VA 183 900VA 31 200VA 152 1000VA 26 250VA 128 1200VA 20 300VA 110 1400VA 16 3...

Page 39: ...4 Installing the System Rack Introduction Unpacking the System Rack and Components Leveling the System Rack Installing Rack Frame Link Kits Attaching the Stabilizer to the System Rack...

Page 40: ...ack is in its permanent location What You Need In addition to the materials shipped to you and standard hand tools you will need a level for leveling the rack and an adjustable wrench to lower and sec...

Page 41: ...the UPS Rack Mount Supplement describes how to replace and recycle the UPS battery If you find anything damaged or missing contact your local service representative Your rack is shipped on a wooden p...

Page 42: ...4 4 Installing the System Rack Figure 4 1 Rack Mounted on Shipping Pallet...

Page 43: ...the handle release button key hole button The door handle extends when unlatched 3 Rotate the handle Figure 4 2 C clockwise to open the door A B C Figure 4 2 Accessing Door Handles Inside the base of...

Page 44: ...ide panels of racks prior to installing the rack frame link kit Removing Rack Side Panels To remove the rack side panels 1 Remove the eight Phillips head screws securing each side panel to the rack Se...

Page 45: ...2 and verify that your power receptacle is within six feet of the rear of your rack To level the rack 1 Lower the leveling foot located in each corner of the rack until they all make contact with the...

Page 46: ...5 shows a linked multi bayed system Figure 4 5 Multi Bayed Rack System What You Need In addition to the Rack Frame Link shown in Figure 4 6 you will need a 2 and 3 Phillips head screwdriver to assemb...

Page 47: ...et and secure it to the cabinet with two Phillips head screws See Figure 4 7 3 Secure the remaining three link angle brackets to the other three corners of the left cabinet in the same manner 4 Move t...

Page 48: ...your rack using an adjustable wrench or ratchet See Figure 4 8 Figure 4 8 Attaching the Front Stabilizers WARNING To ensure the stability of the rack during component installation you must attach the...

Page 49: ...Installing the UPS Installing a Power Distribution Unit Installing a Keyboard Tray Installing the Concentrator Installing Blank Panels Installing a Monitor Tray Connecting the Console Monitor Connecti...

Page 50: ...nch monitor 63 36 61 25 35 59 5 34 57 75 33 56 32 54 25 31 1U monitor tray 52 5 30 50 75 29 49 28 6U blank panel 47 25 27 45 5 26 43 75 25 42 24 40 25 23 3U blank panel 38 5 22 36 75 21 1U port concen...

Page 51: ...on of cage nuts at the rail locations used to secure the front bezel of a unit to the rack Figure 5 1 shows a typical installation of the cage nuts Installation of mounting hardware usually chassis sl...

Page 52: ...ional side stabilizer kit Refer to Table 6 2 for the part number of the side stabilization kit WARNING Two people are required when assembling the rack and installing system components into the rack I...

Page 53: ...the UPS when You install the Smart Slot UPS Interface Expander Unit into the UPS You connect the protected server s serial port to the expander accessory unit using the simple signaling cables receive...

Page 54: ...BSU to the UPS To install the interface expander perform the following steps 1 Using a 2 Phillips head screwdriver remove the two screws securing the top accessory slot cover on the back panel of the...

Page 55: ...ander Accessory document and Status Light see Section 10 of the UPS Interface Expander Accessory document Note When installed and configured PowerChute plus software overrides UPS configuration switch...

Page 56: ...rack 5 Connect the UPS battery Refer to the documentation that you received with the UPS for details 6 Connect the UPS power cable to the AC power source Refer the documentation provided with your UP...

Page 57: ...witches H Status Light I Output Power Receptacles Figure 5 7 Location of UPS Rear Panel Components 9 If you do not have a wiring fault connect the ground lead of any transient voltage surge suppressio...

Page 58: ...a server serial port and the UPS smart signaling port 3 On your configuration worksheet note which server and serial port are connected as master The System Administrator will need this information w...

Page 59: ...ents 5 11 A B C D E F A Simple Signal Cables Gray Cables B Master Server BSU C Smart Cable Black Cable D Protected Server BSU 1 E Protected Server BSU 2 F AC Distribution Panel Figure 5 8 Connecting Y...

Page 60: ...ium directly behind your keyboard tray See your configuration work sheet to determine the location chosen for your PDU Note When you install a PDU behind a keyboard tray the remaining workspace will b...

Page 61: ...the rack rather than in the bottom of the rack dress and secure the power cable to provide some strain relief to the cable connection Installing a Keyboard Tray Note Some keyboard tray models are fro...

Page 62: ...h front and rear rail at the locations you have chosen to mount your keyboard tray 4 Secure the keyboard tray to the rails using the black plastic washers and plated finish screws Installing the Conce...

Page 63: ...to the rack rails A B C D E A Concentrator B Rear Concentrator Rail C Concentrator Rail Screws D Concentrator Mounting Screws E Front Concentrator Rail Figure 5 11 Assembling the Concentrator Rails 4...

Page 64: ...nstalling the Port Concentrator 5 Attach the side rails and concentrator to the system rack with plated finish screws and washers that you received with the system rack Note The concentrator connector...

Page 65: ...rack a finished look Blank filler panels are available in the following sizes 1U 1 75 2U 3 5 3U 5 25 6U 10 5 As shown in Figure 5 13 blank panels are attached to the front of the system rack with cage...

Page 66: ...1 Determine the location for the monitor tray 2 Install the four M6 cage nuts that will secure the front of the monitor tray to the front rack rails Position the cage nuts to align with the screw hole...

Page 67: ...necessary you can use 12 ft extension cables to achieve overall cable lengths of 19 ft or 24 ft to accommodate the placement of your console monitor on external desktop One Reset M K A K M One Two Thr...

Page 68: ......

Page 69: ...6 Illustrated Parts Breakdown Field Replaceable Units Options...

Page 70: ...stem is also included in this chapter Figure 6 1 illustrates the 42U Rack and includes numbered callouts that refer to the reference numbers listed in Table 6 1 Table 6 1 lists the part numbers for al...

Page 71: ...hassis vertical 247 01639 000 900mm 247 01646 000 700mm 247 01640 000 500mm 7 Rail System chassis horizontal 247 01639 000 900mm 247 01639 000 900mm 247 01639 000 900mm 8 Rail System chassis vertical...

Page 72: ...nder 149576 149576 149576 Figure 5 13 1u Blank Filler Panel Kit M W 050 01632 000 050 01632 000 050 01632 000 2u Blank Filler Panel Kit M W 050 01630 000 050 01630 000 050 01630 000 3u Blank Filler Pa...

Page 73: ...000 00 US 8 Port Switchbox For Servers AZA 4001 00 00 Rack Frame Link Kit links two racks together AZA 4002 00 00 1U Blank Filler Panel Kit M W AZA 4003 00 00 2U Blank Filler Panel Kit M W AZA 4004 00...

Page 74: ......

Page 75: ...installing O Options 6 5 P Power Distribution Unit installing 5 12 requirements 2 10 R Rack configuration guidelines 3 6 floor requirements 2 5 leveling 4 7 opening doors 4 5 space requirements 2 2 s...

Page 76: ......

Page 77: ...xx...

Page 78: ...456 01544 000...

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