background image

 

  

 

 

MP SERIES™

 

Battery Backup System  

for

 

 Traffic Signals

 

MP2000E System 

 

 

Installation, Operation and Maintenance Manual.

 

 

January 2019

 

Revision 6.0

 

Serial Numbers: MC14B10820 to present

 

 

 

 

 

Summary of Contents for MP Series

Page 1: ...MP SERIES Battery Backup System for Traffic Signals MP2000E System Installation Operation and Maintenance Manual January 2019 Revision 6 0 Serial Numbers MC14B10820 to present ...

Page 2: ...MERGENCY SHUTDOWN PROCEDURE ON THE INSIDE OF REAR COVER For service parts or technical information contact Myers Emergency Power Systems TEL 610 868 3500 FAX 610 868 8686 WEB www myerseps com SAVE THESE INSTRUCTIONS ...

Page 3: ...III ...

Page 4: ... SHUTDOWN PROCEDURE 29 Section 2 Operator s Manual 30 2 1 Introduction 31 2 1 1 The Advantages 32 2 1 2 A Tour of The MP2000E 33 2 1 3 Theory of Operation 38 Section 2 2 Operation 40 2 2 1 LCD Panel 41 2 2 2 MP2000E Operating Modes 42 2 2 3 Self Test 44 2 2 4 Start Up 45 2 2 5 Shutdown 46 2 2 6 Battery Replacement 47 2 2 7 LCD Menu Tree 48 2 2 8 Status Submenu 50 2 2 8 Status Submenu CONT D 51 2 2...

Page 5: ...er programmable 78 2 3 5 Menu Tutorial 79 2 3 6 Ethernet Modem 82 2 3 6 1 NetAgent Ethernet Card Default IP Default Logon 83 2 3 6 2 Making the IPV4 Ethernet Connection 84 2 3 6 3 Direct PC to Ethernet Card Connection with RJ45 Cross Over Cable 85 2 3 6 4 Making the Ethernet Connection Using Netility exe 87 2 3 6 5 Making Changes to Settings on Information Tab 88 2 3 6 6 System Status 88 2 3 6 7 B...

Page 6: ...12 2 3 6 29 Ethernet to Serial Adapter Card IPV4 117 2 3 6 30 Making the IPV4 Ethernet to Serial Connection 118 2 3 6 31 Using a Direct PC to Ethernet Card Connection 118 2 3 6 32 Using the ETM exe Utility 119 2 3 6 33 Controller Setup Web Browser Screen 120 2 3 6 34 Terminal Emulator Setup Example 123 Section 2 4 Maintenance 127 2 4 1 Battery Back Up Time Test 128 2 4 2 MP2000E Return Instruction...

Page 7: ...h ground leakage current of loads connected to the MP2000E should not exceed 2 4 mA The MP2000E generates uses and can radiate radio frequencies if not installed and tested in accordance with the instructions contained in this manual It has been tested and found to comply with the limits established for a Class A computing device pursuant to part 15 of FCC rules when it is operated alone It also c...

Page 8: ...ble with the system s output Confirm that the line voltage and current is compatible with the system s input requirements The system should be installed on a dedicated power circuit Place a warning label on the enclosure indicating that a Battery Back Up BBS is located inside in case of an emergency Use proper lifting techniques when moving system The MP2000E has more than one live circuit It is f...

Page 9: ...disposal of batteries Recycling is the best method Never burn batteries to dispose of them They may explode Do not open the batteries The contents are toxic Stand By Generator Note If the MP2000E constantly switches between Battery and Line modes because of line fluctuations the input parameters should be broadened from Normal to Generator see Section 2 2 10 Sense Type In Generator mode the accept...

Page 10: ...nsor probe cable with 3 pin connector Installation Operations and Maintenance manual Warranty Card The Power Transfer Switch PTS and all the associated wiring hardware required for installation is supplied in a separate box The set of four 4 batteries may be shipped separately if a large quantity of MP Series systems is supplied Tip If any items are missing or damaged contact Myers Emergency Power...

Page 11: ... have any questions about safe installation operation or maintenance contact Myers Emergency Power Systems customer service department Complete the following for records future servicing Model No MP2000E Serial No MCxxxxxxxx Above items can be found on the nameplate label attached to the side of the unit Myers Emergency Power Systems Order No Following details are for installation location Install...

Page 12: ...0E Battery Backup System Section 1 Installation Start Up Manual 1 1 Description 1 2 Mounting 1 3 Wiring 1 4 Start Up and Test 1 5 Shutdown 1 6 Troubleshooting 1 7 Specifications 1 8 Emergency Shutdown Procedure ...

Page 13: ...It consists of the MP2000E Battery Back Up BBS System the Power Transfer Switch PTS and batteries that provide back up power when the line is unqualified These three components can be mounted inside an enclosure to provide protection from most weather conditions Figure 1 Simplified MP2000E System Block Diagram ACTIVATE WHEN BUCK BOOST IS ENABLED CONTINOUS RS232 USB CONNECTION BBS OUTPUT ...

Page 14: ...e PTS has dual NEMA power receptacles for optional battery heating pads connecting a vacuum cleaner or a PC for maintenance The smart temperature compensated internal charger continuously monitors and maintains the batteries in a fully charged state For the protection of the battery the charging process is automatically discontinued when the battery temperature exceeds 50o C When the batteries are...

Page 15: ...te Figure 2 Configuration MP2000E BBS Front Panel 1 1 3 Power Transfer Switch The Power Transfer Switch PTS shown below allows the BBS to be removed for service replacement or maintenance without interrupting power to the traffic cabinet Figure 3 Power Transfer Switch Front Panel 1 The wires from the neutral and ground bus of the traffic cabinet are connected to this terminal block ...

Page 16: ...cket or connected to the AC INPUT terminal block on the MP2000E 9 The circuit breaker provides input power protection for the MP2000E BBS 10 The dual receptacles are protected by this circuit breaker 1 1 4 Batteries Different Amp hour capacities or sizes of batteries can be used in the MP2000E system to provide various backup times Four batteries are connected in series for the required 48VDC Cont...

Page 17: ...ature controlled an intake filter that can be cleaned or replaced a non corrosive rubber mat for batteries 3 point locking mechanism lockable handle with dual keys and a unique internal keyed lock The quality of cabinets bears a reputable industry trade name such as MYERS Emergency Power Systems The factory supplied cabinet meets or exceeds the requirements of various NEMA classifications INTERNAL...

Page 18: ...under 2000 VA 1500 W Put the Intersection in FLASH mode as soon as MP2000E goes into Battery mode by connecting any one of the six programmed contacts to ON BATT from C NO or NC type at the MP2000E to the AUTO FLASH circuit of any controller Run the intersection in FLASH mode connected as above or Keep the intersection running normal in full phase until the battery completely depletes down to shut...

Page 19: ...latched as long as the system remains in Battery mode The TIMER contact s are activated only in the Battery mode after the user programmed time is attained that can be set in 15 minutes interval from 15 minutes to 8 hours TIP Verify that all breakers AC and battery breakers are OFF prior to wiring ...

Page 20: ...20 STEP 1 Connect CONTROL Wires ...

Page 21: ...block to a maximum of 10 0 lb in 1 1 Mm LINE IN START WIRING FINISHED Power Transfer Switch Connect the Black Red control wires from the PTS to the MP2000E Control TB 21 22 respectively or plug into PTS connector on face of BBS Plug the cord from BBS IN on PTS to AC IN Quick Connect Connector on the MP2000E or AC INPUT terminal block Connect the suppli ed black wire from the L OUT terminal at PTS ...

Page 22: ...22 Installation and Troubleshooting Guide Figure 9 ...

Page 23: ... cabinet will always revert to utility power if there is ever a failure of the MP2000E BBS or batteries GO TO STEP 2 STEP 2 Turn on the BBS START GO TO STEP 3 After the AC Input Output as well as Battery Utility Circuit Breakers on the MP2000E are OFF Turn ON the upstream Utility Input Circuit Breaker Verify the load is turned ON Turn on the BatteryCircuit Breaker Turn On the AC input output circu...

Page 24: ...th the Perform a self t d load s connecte 3 self test verify If it passes the that the loads are operating normally 4 See the troubleshooting chart manual in the MP2000E Section 2 4 3 5 Contact Myers Emergency Power Systems technical support y shows Standby The LCD displa LCD display In 30 seconds The changes to ON LINE the Green Output LED is lit indicating Input power to be within acceptable fre...

Page 25: ...attery temperature sensor and the RS232 or USB connector Remove and perform the maintenance on MP2000E Perform this procedure in reverse order to reinstall the unit 1 5 Shutdown Purpose Describes how to shut down the system components for removal or maintenance 1 5 1 MP2000E BBS START DANGER Shutting down the MP2000E does not necessarily disconnect power to the loads Danger The AC input wires from...

Page 26: ... at the MP2000E Disconnect the Red Black PTS control wires at the MP2000E Remove and perform maintenance on the PTS Disconnect the wires from L IN NEUTRAL GROUND and L OUT from the PTS Perform this procedure in reverse order to reinstall the PTS Figure 10 Power Transfer Switch TIP Verify that both the AC and Battery Breaker are OFF at the MP2000E ...

Page 27: ...S OUT cord from PTS is properly connected to the AC OUTPUT Quick Connect socket or terminal block on the MP2000E BBS INPUT circuit breaker at PTS is open Reset the breaker clear the fault Black and red control wires from PTS are not connected to the MP2000E Check the connection at the MP2000E 48VDC signal missing at PTS connector or TB 21 and 22 of Green Control terminal block at the MP2000E Refer...

Page 28: ...Voltage VAC Line and Boost Mode Inverter Mode 100 130 2 VAC follows the input voltage 120VAC 5 Output Waveform Sine Wave Output Waveform THD 3 Resistive load Load Crest Factor 3 1 Max Overload Capacity 110 for 3 minutes PERFORMANCE PTS Transfer Time 65 ms Buck Boost mode 10 ms PTS MECHANICAL Dimensions WxDxH inch mm 4 75 120 6 W 6 5 165 D 4 6 116 8 Weight lb kg 7 0 3 2 Mounting Rack Mount EARS 4 p...

Page 29: ...d DC power sources will ensure that the output circuit is not live For Service Parts or Technical information Contact Myers Emergency Power Systems TEL 610 868 3500 FAX 610 868 8686 WEB www myerseps com START Turn OFF the battery circuit breaker Turn OFF the AC input output circuit breaker Figure 12 MP2000E BBS Front Panel EMERGENCY SHUTDOWN Unplug the Line Cord and turn off the Utility line power...

Page 30: ...30 MP2000E System Battery Backup System Section 2 Operator s Manual ...

Page 31: ...2 1 Introduction This section introduces the various features of the MP2000E BBS System 2 1 1 The Advantages 2 1 2 A Tour of the MP2000E 2 1 3 Theory of Operation ...

Page 32: ... equipment Advanced Communications The RS232 USB and or Ethernet ports allow for local or remote monitoring of the MP2000E Smart Charging MP Series smart charge technology ensures the batteries are always at peak performance User Friendly Supervision The LCD panel provides At A Glance monitoring and control Service Friendly The batteries can be changed without shutting down the intersection loads ...

Page 33: ... 2 Battery Circuit Breaker Acts as an ON OFF switch for battery power Must be in the ON position for normal operation 3 Battery Voltage Test Points Battery voltage can be measured at these Test Jacks only when the battery circuit breaker is turned ON TIP TEST JACKS ARE NOT DC POWER OUTLET TERMINALS 4 Liquid Crystal Display LCD Control Panel The BBS can be controlled and monitored via this LCD pane...

Page 34: ...wer plug Figure 15 MP2000E Front Panel 8 USB Serial Interface RS232 Connector Ethernet The USB and or DB 9 female connector is used to connect the MP2000E to the host computer for remote control monitoring and calibration via RS232 commands For the USB or DB 9 female RS232 connections use computer industry standard computer cable between the computer s USB or RS232 port and the BBS unit s USB or R...

Page 35: ...rgize when the battery drops below the programmed battery capacity The default value is 47 5VDC or 40 battery capacity TIP You can change the preprogrammed value to match the batteries used and the actual operating conditions See Section 2 3 4 4 Maintenance 35 Battery Voltage Level 40 of Capacity Timer These relays energize after the unit has been in Battery mode for the programmed time period The...

Page 36: ...able input is SELF TEST Also available Ext Alarm Ext Batt Alarm Ext Fan Alarm and Door Interlock 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO 20 19 ON BATT LOW BATT TIMER 19 21 20 22 47 5 VDC 2 hrs SELF PTS TEST C2 C3 C4 C 48 5 VDC C1 Microprocessor Note The PTS contacts provide a direct connection to the batteries through a 3 Amp PCB mounted f...

Page 37: ... the BBS Check the resistance of the temperature probe by inserting the probes of an ohmmeter into the top and bottom pins of the connector The meter should read approximately 12 000 Ohms at 25o C 77 o F If resistance is not in this range replace temperature probe 11 Ext Fan 48VDC Provides DC Power 48VDC 1 Amp Max which could be used to power an optional 48VDC fan mounted inside the enclosure for ...

Page 38: ...atteries On Battery Mode The batteries supply direct current to the MP2000E inverter The BBS filters the DC input through input capacitors and metal oxide silicon field effect transistors MOSFET that feeds a transformer that steps the voltage up to 120 VAC The 120VAC 60Hz waveform generated by the MP2000E inverter is a pure sine wave Full Intersection Operation The MP2000E is designed to supply fu...

Page 39: ...BS module from utility power and the intersection controller during maintenance and BBS replacement operations without turning off power to the loads The Power Transfer Switch PTS is the third module in the BBS system The PTS is rated at 120VAC and 40 amps MP2000E sends a 48VDC signal from the batteries to the PTS which activates the PTS resulting in transfer from Input power to BBS power The PTS ...

Page 40: ...P2000E Operating Modes 2 2 3 The Self Test 2 2 4 Start Up 2 2 5 Shutdown 2 2 6 Battery Replacement 2 2 7 LCD Menu Tree 2 2 8 STATUS Submenu 2 2 9 CONTROL Submenu 2 2 10 SETTINGS Submenu 2 2 11 MAINTENANCE Submenu 2 2 12 ALARM menu 2 2 13 FAULT menu 2 2 14 Event Log View 2 2 15 Low Battery Mode Status 2 2 16 Parameter Changes ...

Page 41: ...in V out P out F in V batt Batt Temp Inv Events Inv Timer Buck Events Buck Timer Boost Events Boost Timer C1 C2 C3 Status C4 C5 C6 Status Software Version Program IP Contacts Program Contacts Line Conditioning Alarms Faults ...

Page 42: ...put line voltage when output drops below the user programmable preset limit ON BATT The unit automatically transfers to battery when input line power is unqualified or not present The batteries provide power to the loads BUCK The unit automatically transfers to BUCK mode to reduce the higher input line voltage when output raises above the user programmable preset limit SELF TEST When Self Test mod...

Page 43: ...actory default setting is normal where the unit runs on normal parameters Switching to Generator makes it run on noisy generator parameters If the unit constantly switches between line and battery modes due to a noisy line select generator mode to prevent unnecessary transfers returns Normal Line Generator or Noisy Line Generator Parameters Normal Parameters Line Mode Normal Parameters Generator P...

Page 44: ...rminal block OR Use Menu 301 via RS232 USB Section 2 3 5 The Output Green LED stays lit during the self test as long as the input AC stay qualified After approximately one minute default time if no problem is detected the BBS will return to the mode it was in before the self test was started If a problem is detected the red ALARM LED will turn on solid or flash See Sections 2 2 12 2 2 13 the count...

Page 45: ...nput circuit breaker One at a time turn ON the output loads Watch the Alarm LED If it lights up or flashes stop turning on the loads and follow this troubleshooting sequence 1 Investigate the Alarm 2 Perform a self test with the load s connected 3 If it passes the self test verify that the load s are operating normally 4 See the trouble shooting chart Section 2 4 3 5 Contact Myers Emergency Power ...

Page 46: ...ose Describes the shutdown procedure START Turn OFF the battery circuit breaker Turn OFF the AC input output circuit breaker Turn OFF the upstream utility input circuit breaker and unplug the battery cable SHUTDOWN FINISHED ...

Page 47: ... power This procedure should not be done while critical loads are running that depend upon the MP2000E s backup power BATTERY CHANGING PROCEDURE NOTE The ALARM LED remains ON during this procedure START Turn OFF the battery circuit breaker Unplug the old battery Plug in the New Battery Turn ON the battery circuit breaker BATTERY REPLACEMENT FINISHED ...

Page 48: ...in Section 2 2 12 or 2 2 13 appears on the LCD screen The status submenu provides measurements of important MP2000E inputs output and other parameters via the LCD screen Section 2 2 8 The control submenu allows the operator to manage the MP2000E Section 2 2 9 To learn the value of a specific measurement when it appears on the LCD screen press the ENTER button To start a command when it appears on ...

Page 49: ...49 Figure 21 Note See Section 2 2 14 For details on Event Log View under Maintenance submenu ...

Page 50: ...Total amount of time the unit has been in Battery Mode since the last reset Each decimal indicates 6 minutes 0 1 x 6 minutes The decimal increments by 2 or every 12 minutes For example displayed 1 4 hours indicates that since the last reset MP2000E has been in Battery mode for a total of 1 hour and 0 4 x 60 min 1 hour and 24 minutes Buck Events The number of times unit has been in Buck Mode Buck T...

Page 51: ...51 2 2 8 Status Submenu CONT D ...

Page 52: ...l show wheter the fan is on or off NOTE For proper operation make sure the fan contact is in the off state prior to leaving the test MANUAL ON RESET This function is available only when the unit is first turned on and the LCD shows Standby Pressing ENTER manually starts the unit and the battery supplies the output power EVENTS TIMER RESET Press ENTER when the LCD displays the message This resets t...

Page 53: ...alify Indicates the setting for AC recovery time The selection options are 3 sec 10 sec or 30 sec Default recovery time is 30 sec EXT FAN Control Indicates temperature setting to turn on fan inside the cabinet Sense Type Toggle between Generator Generator parameter and Normal Normal parameters This broadens the unit s input parameters to accommodate the fluctuations created by a generator or noisy...

Page 54: ...54 Daylight Saving Time Turns on and off daylight savings time to adjust the internal clock Programmable INPUT Sets the function that is executed when the programmable input is activated ...

Page 55: ... can be verified here Battery Test period of 1 to 255 minutes can be selected here in 1 minute increments The MP2000E can be tested to run on battery for Maintenance purposes INV ON OFF Inverter can be turned ON or OFF This option is available ONLY when the MP2000E is in Battery or Standby Mode EVENT LOG VIEW The Event Log with Date Time is viewed here in Binary digital format See Section 2 2 14 f...

Page 56: ...ged or damaged When the unit detects the probe is unplugged it will continue to operate but the charger voltage will automatically be set to the lowest value Over Load Overload The loads are drawing more power from the MP2000 Batt Not Conn Battery Not Connect The Battery is not connected High Temp High Temperature The battery temperature is high Low Temp Low Temperature The battery temperature is ...

Page 57: ...The load is short circuited or the inverter did not start Batt Low Volt Low Battery Voltage The battery s output voltage is low Batt High Volt High Battery Voltage The battery s output voltage is high Temp High High Temperature The battery s temperature or the MP2000 internal temperature is high Overload Overload The loads are drawing more power than the MP2000 can provide Figure 27 Fault Table Th...

Page 58: ...etails can be seen using your PC in RS232 USB mode ALARM IS DISPLAYED IN THE DIGITAL BINARY FORM Two blocks of numbers appear on the second line of the LCD screen Each block has 8 digits for a total of 16 digits The position of each one of the 16 digits indicates a unique Event A value of 1 indicates the presence of an event represented by the position of that digit while a value of 0 indicates an...

Page 59: ... enough power to keep the unit s monitoring and control circuits active The housekeeping power supply is kept alive Low Battery Disconnect When the battery discharges to 40VDC for 10 seconds the unit automatically goes into this mode The batteries are disconnected from the unit to protect the batteries from being damaged by a deep discharge Both the LED and LCD shut OFF showing the unit is shut of...

Page 60: ... from the Main Menu screen and then entering the proper password Note Certain line detection parameters are dependant on other line detection parameters This inter relationship is provided to minimize incorrectly setting parameters A brief explanation Transfer to Battery Adjustments Parameter 40 Slow Detect Hi Lmt When the input utility line exceeds this voltage setting the BBS will transfer to Ba...

Page 61: ... user to set the temperature above which the 48VDC power will be provided for the external fan The setting is adjusted from 20o C to 55o C in 1o C increments The adjustment can be made by entering the Settings Menu then the Ext Fan Control and selecting the desired set point The same adjustments can be made in the RS232 Menu by entering 39 from the Main Menu screen and then entering the desired te...

Page 62: ...n describes how to communicate with MP2000E using any Personal computer via RS232 USB communications 2 3 1 RS232 USB Set up 2 3 2 HyperTerminal Set up 2 3 3 The Main Menu 2 3 4 Menu Tree the Sub menus 2 3 5 Menu Tutorial 2 3 6 Ethernet Modem ...

Page 63: ...e keys If a command is wrong press Enter and retype the command TIP In Windows the path is Start Programs Accessories Communication HyperTerminal For a tutorial on how to connect the unit with Window s HyperTerminal see Section 2 3 2 HyperTerminal Set Up NOTE The Ethernet card loses communication with the BBS during RS232 communications TERMINAL SETUP TABLE Emulation Type VT 100 or Compatible Dupl...

Page 64: ...r this tutorial Com 1 is used Verify the designation of COM port where RS232 USB cable to PC is connected such as COM1 COM2 etc For the USB communications please contact the factory to download the device driver Step 1 The path is Programs Accessories Communications HyperTerminal as shown in Figure 29 Step 2 Click on the HyperTerminal icon The Connection Description screen Figure 30 appears as sho...

Page 65: ...tep 3 The Connect To screen Figure 31 appears Select the COM port from the drop down menu as shown that will be used Click OK Step 4 The COM Properties screen appears Figure 32 Select the port settings as shown Step 5 Click the Advanced button ...

Page 66: ...lds as shown NOTE The Use FIFO buffers only applies to computers with 56Kbs modems or faster For slower connections leave box unchecked Click OK The COM Properties Screen reappears Figure 32 Click OK Step 7 A blank window with the entered file name appears Figure 34 In the File menu go to Properties and Click ...

Page 67: ... Click the ASCII Setup button Step 10 Select the fields in the ASCII Setup screen Figure 36 as shown Step 11 Click OK The Name of Unit properties window Figure 35 reappears Step 12 Click OK HyperTerminal setup is completed Press Enter to go to MP2000E screen Figure 34 Press Enter to access the unit via RS232 USB communications The Main Menu Figure 37 appears ...

Page 68: ... type in the sub menu number and press Enter To update the screen press Enter Figure 37 Main Menu Screen TIP The Status Faults and Alarms readouts are not automatically updated Press ENTER to obtain the up to date status MP2000E 0 MAIN MENU 1 UnitSpecification 2 Input Output Values 3 Maintenance 4 Line Slow Detection Setup Programmable Contacts Setup 5 6 Event Log View 7 Load Setup Defaults Date T...

Page 69: ...69 2 3 3 Main Menu Tabulation of various items that appears under the Line Status Output Status Faults and Alarms are shown in Figures 38 39 and 40 ...

Page 70: ...70 2 3 3 Main Menu ...

Page 71: ... Sub Menus Purpose Describes the RS232 USB Menu Tree that include Unit Specifications Input Output Values Maintenance and Line Slow Detection Setup Sub Menus Figures 41 to 46 2 3 4 1 RS232 USB Menu Tree The complete MENU Tree is shown on the next page with all default values Press ENTER to go back to the Main Menu ...

Page 72: ...2 3 4 1 RS232 USB Menu Tree ...

Page 73: ...ltage 120 Volts Nominal Input voltage Output Voltage 120 Volts Nominal output voltage Output VA 2000VA The output VA capacity Battery Voltage 48 Volts Nominal battery voltage Max Charge Current 10 amps MAX charge capacity EEPROM Version 1 2 EEPROM version of the MP2000 Figure 42 Unit Specifications Menu 2 3 4 3 Input Output Values Menu 2 below Figure 43 lists the actual measurements of various inp...

Page 74: ...74 ...

Page 75: ...e changed in LINE mode 34 LINE QUALIFY TIME When the input power returns and it is qualified I e it is within exceptable range the transfer from BATTERY mode to LINE mode is delayed by user programmed 3 10 30 seconds herein that allows the returned utility power to settle down The factory set default value is 30 seconds 35 BATTERY VOLTAGE LEVEL Capacity Remaining The level for the LOW BATTERY ALAR...

Page 76: ...nter NOTE The password can ONLY be four numeric digits NO ALPHA CHARACTERS 4 The words Re enter New Password appear on the screen Retype the new password and press Enter If the wrong password is retyped the screen displays Error in entering data please try again Type the correct password and press Enter If the retyped password is correct the screen returns to the main menu For a tutorial on how to...

Page 77: ...Myers Emergency Power Systems trained personnel Contact Myers Emergency Power Systems before making any adjustment 2 3 4 5 1 Parameter Change Procedure 1 Go to the Menu 4 2 Enter Password appears the factory set password is 1111 Type the password and press Enter If the wrong password is typed the screen displays Error in entering data please try again Type the correct password 3 The Parameter Chan...

Page 78: ...ode 125VAC Auto Normal 120 VAC 44 Boost Hi Boost to Line Detect Boost High when input voltage returns above this level releases the Boost Mode when enabled and transfers back to the Line Mode 107 VAC Auto 45 Boost Lo Line to Boost Detect Boost Low when input voltage is reduced below this level transfers unit to Boost Mode when enabled increasing the output 102 VAC 96 120 VAC 43 Lo Hyst Battery to ...

Page 79: ...e the Battery Test Options The other menus function in the same manner 1 At the main menu Figure 37 type 3 and press Enter The Maintenance Menu 3 appears as below Figure 47 To the left of each maintenance option is a Menu number Typing 30 and pressing Enter calls up the Battery Test Options screen Figure 48 ...

Page 80: ... set password is 1111 and press Enter If the wrong password is typed the screen displays Error in entering data please try again Type the correct password and press Enter The Set Battery Test Period screen appears as below Figure 49 Type in the new value within the acceptable range and press Enter to change the test period and go back to the maintenance menu screen Figure 49 Set Battery Test Perio...

Page 81: ...the screen Type the password and press Enter The battery Test Screen appears Figure 50 Type 1 to start the battery test or 2 to stop the battery test and press Enter This will change the battery test status and return you to the maintenance menu screen Note After 2 Stop battery test there will be the default 30 seconds line qualify time ...

Page 82: ...undone Red LED steady indicates the HTML card is in alarm Green LED steady normal operation The Ethernet RJ45 Connector features a green LED auto sense 10 100 Mbps Indicator and yellow LED link indicator and uses CAT5E cabling Figure 6 38 NetAgent Embedded HTML Ethernet Card Front Panel The Ethernet to serial adapter shown in Figure 6 39 interfaces with a terminal emulator such as Hyperterminal an...

Page 83: ...Ethernet and Ethernet to Serial Adapter Card Interior Views 2 3 6 1 NetAgent Ethernet Card Default IP Default Logon The procedures described in this section restore the factory default Ethernet card settings Figure 6 41 NetAgent HTML Ethernet Card Front Panel HTML Ethernet Card Default IP 192 168 1 51 The MP2000E LCD Status menu displays Subnet Mask 255 255 255 0 the IP address Subnet Mask address...

Page 84: ...ETAGENT HTML CARD FOR THE ETHERNET TO SERIAL ADAPTER CARD SEE THAT SECTION ELSEWHERE IN THIS MANUAL 2 3 6 2 Making the IPV4 Ethernet Connection For the initial connection use the Netility exe program on the accompanying DVD OR a direct PC web browser to Ethernet card connection using an RJ45 cross over cable ...

Page 85: ...r a fixed IP address 192 168 1 xxx xxx 0 to 255 except 51 UPS Ethernet card at default 192 168 1 51 Set the PC s subnet mask for 255 255 255 0 Go to the PC s Network Connections to access the LAN configuration screens as shown in Figure 6 42 The Internet Protocol Connection Authentication Box shown in Figure 6 43 will appear Figure 6 42 LAN Configuration Screens Note You must have administrator s ...

Page 86: ...n the Authentication Box enter the following credentials using all lowercase letters o User Name admin o Password user Figure 6 43 Internet Protocol Connection Authentication Box The NetAgent Interface screen shown in Figure 6 44 will appear Figure 6 44 NetAgent Initial Browser Screen ...

Page 87: ...ard on a network by the card s MAC address Upon running Netility immediately searches for any NetAgent cards on the network Figure 6 45 Netility Initial Screen Figure 6 46 Netility Network Settings Box Default Settings Shown Here These IPV4 settings also appear in the MP2000E LCD Status menu Enter a static IP address or choose DHCP ...

Page 88: ...ab allows users to view the following sets of information System Status Basic Information Current Status Remote Control Use the smaller tabs between the larger tabs to navigate between tabs 2 3 6 6 System Status Upon opening the Information tab will display the first item in the middle menu System Status as shown in Figure 6 47 The System Status tab then also has two smaller tabs to the right The ...

Page 89: ... are rated indications rather than measured readings Explanations of each field are as follows Low Voltage Transfer is default 100VAC with AVR Boost feature OFF Low Voltage Transfer is default 90VAC with AVR Boost feature ON High Voltage Transfer is default 130VAC with AVR Buck feature OFF High Voltage Transfer is default 150VAC with AVR Buck feature ON See Configuration Transfer Point for all AVR...

Page 90: ...nd timers for various events These can all be viewed by mousing over the upper tabs Current Status refreshes every 10 seconds unless changed at bottom of the screen Temperature UPS is measured from the battery temperature probe The Summary and Contact Status tabs shown in Figure 6 50 displays the status of inputs outputs faults alarms contacts and other components Additional detail on each field i...

Page 91: ...in the MP2000E front panel LCD Settings menu The External Fan turns ON OFF according to the battery temperature reading The default setting is 25 C Contact C1 thru C6 are the isolated 1 form C contact closures on the MP2000E front panel Figure 6 50 Current Status on Information Tab ...

Page 92: ...Information Tab The Remote Control tab is where you can initialize a Self Test or configure the Contacts To conduct a Self Test click the Initial Self Test check box in the UPS Testing box then click Apply button in the lower right After the test is completed the results passed or failed will display in the field below the button Use Figure 6 51 52 for reference Figure 6 52 UPS Testing Apply Butto...

Page 93: ...any of the Form C contact functions click the Edit button to the right of the function description Doing so will cause the Contact Control box to appear in a pop up window This is illustrated in Figure 6 53 Figure 6 53 Edit Form C Contacts Function As shown in Figure 6 53 there are six assignable functions for these contacts Functions may be selected through the drop down menu Similarly the parame...

Page 94: ...ntact click the edit button next to the function displayed for it This will cause the Contact Control box for this contact to open as shown in Figure 6 55 To choose a function for the contact make a selection from the drop down menu Figure 6 55 Edit I P Contact Function ...

Page 95: ...ail SMS Web Telnet FTP System Time Language To navigate between items use the tabs on the left 2 3 6 12 UPS Configuration Upon opening the Configuration tab the first item in the left menu UPS Configuration is automatically displayed as shown in Figure 6 56 The MP2000E is designed for 120VAC 60Hz Figure 6 56 UPS Configuration on Configuration Tab UPS Configuration s upper tabs include Properties T...

Page 96: ...ttery Charging Temperature Compensation Battery temperature compensation BTC is a lead acid battery charge maintenance function It is the amount of battery charge voltage rise or fall caused by the battery temperature as determined by the battery temperature probe Warmer temperatures lower the battery charge voltage and cooler temperatures raise the battery charge voltage The default value is 3 0 ...

Page 97: ... output The VAC breaker turns ON OFF both the VAC input and VAC output simultaneously Reset the Event Timer Counters Returns the event counters and the timers to zero Change Password Allows the users to reset the MP2000E front panel interface password from the factory default of 1111 Passwords may contain numeric characters only Figure 6 58 Maintenance Form Fields continued Figure 6 59 shows the M...

Page 98: ...he fields in the forms FIELD DETAILS High Voltage Transfer Point Setting This is the VAC input voltage level at which the UPS switches from On Line to On Battery High Limit Point VAC voltage setting at which the UPS switches from On Line to On Battery High Hyst Point High Hysteresis Point This is the VAC voltage level down to which the VAC input must lower after being above High Limit Point before...

Page 99: ...e to Boost mode operation step up voltage Boost Low Point This is the VAC voltage level down to which the VAC input must raise after being below Boost Low Point before qualifying for On Line operation Low Voltage Transfer Point Setting This is the VAC input voltage level at which the MP2000E switches from On Line to On Battery Low Limit Point VAC voltage setting at which the MP2000E switches from ...

Page 100: ...ard to get the DHCP IP address assignment Use the Netility to find the card by its MAC address Doing so will populate the following fields IP Address Subnet Mask Default Gateway Manual Method Click this drop down button to set a fixed IP address Then enter values into the following fields IP Address Subnet Mask Default Gateway MAC Address The Media Access Control MAC address is the unique number o...

Page 101: ...ddress of the Simple Mail Transfer Protocol SMTP network e mail server SMTP Port Enter the TCP port number used for the SMTP This is typically port 25 Authorized Select enable if the recipient e mail account requires a user name and password Select disable otherwise The typical setting is disable From Enter an e mail address to which an e mail reply will be sent User Name Password Enter a user nam...

Page 102: ...s to YES then add the recipients Email to the list To select which events the recipient will be Emailed about click Select button next to their Email and a pop up box will appear with a list to select from Figure 6 67 Once done click Apply in the pop up window then again on the main Email for Event Log page Figure 6 67 Email for Event Log Screen To enable daily reports click the last upper tab in ...

Page 103: ...Apply button to save the information To receive SMS on events click the upper tab labeled Mobile for Event Log Change Send SMS When Event Occurs to YES then add the recipients cellular phone number to the list To select which events the recipient will be SMS about click Select button next to their Email and a pop up box will appear with a list to select from Figure 6 70 Once done click Apply in th...

Page 104: ...104 Figure 6 70 SMS for Event Log Screen ...

Page 105: ... the fields in this screen are presented in Figure 6 72 FIELD DETAILS Date Use the pull down menus to select the correct date Time The MP2000E uses a 24 hour military time system Use the pull down menus to select the correct time Time Zone The time zone is set through a drop down menu Time zone 0 is Greenwich Mean Time U S time zones are as follows 5 is Eastern Standard Time 6 is Central Standard ...

Page 106: ...h you would like to receive Emails and SMS Figure 6 74 Date and Time Screen 2 3 6 23 Making Changes to the Log Information Tab Click on the Log tab to open it and access its settings The Log tab allows users to change the following sets of information Event Log Data Log UPS Event Log To navigate between items use the tabs on the left ...

Page 107: ...nt from the UPS event log The Date and Time are the settings of the HTML Ethernet card clock rather than the MP2000E clock The HTML Ethernet card clock is set in the Configuration System Time screen Clicking the Save button downloads a text file version of the event log Figure 6 75 shows the Event Log screen Figure 6 75 Event Log Screen ...

Page 108: ... 6 76 FIELD DETAILS Date and Time Date and Time are the settings of the HTML Ethernet card clock rather than the MP2000E clock The HTML Ethernet card clock is set in the System Date and Time screen Figure 6 76 Data Log Screen Fields FIELD DETAILS Temp The battery temperature probe reading in degrees Celsius Download This button downloads a text version of the data log Figure 6 76 Data Log Screen F...

Page 109: ...y charge voltage Tbat Battery temperature probe measurement in degrees Celsius Ths Vds1 Vds2 Values used by engineering for detailed theory of operation analysis AVR Status Automatic Voltage Regulation status indicates MP2000E operating status e g On Line Boost On Line Buck On Line Normal On Batt etc See the Section 6 c 6 4 1 4 for details on AVR Figure 6 78 UPS Event Log Screen Fields To access l...

Page 110: ... their MAC address Figure 6 80 NetAgent Search Screen The Help link brings up the NetAgent OEM help website The NetAgent About screen allows for saving and restoring current configurations as well as resetting to factory defaults Figure 6 81 NetAgent About OEM Firmware Screen with Settings Save Restore Reset to Default ...

Page 111: ...F card installed in Myers MP2000E use the Netility exe firmware update provision Netility is on the accompanying DVD A firmware bin file associated with the Myers MP2000E power supply comes from Myers Figure 6 82 NetAgent OEM Firmware Screen Figure 6 83 Netility Firmware Update Screens ...

Page 112: ... c Save Reboot 0 Exit Without Saving Select Set IP Address 1 IP Address 192 168 1 51 2 Gateway Address 192 168 1 1 3 Subnet Mask 255 255 255 0 4 Obtain an IP address automatically By manual 5 IPv6 Address 6 Obtain an IPv6 address method Automatic 7 Router Discovery Autoresend YES 8 Obtain an DNS Server IP address method By manual 9 Primary DNS Server IP 212 1 120 3 a Secondary DNS Server IP namese...

Page 113: ...mission 1 public Read Write 2 public No Access 3 public No Access 4 public No Access 5 public No Access 6 public No Access 7 public No Access 8 public No Access SNMP Access Control 1 Add 2 Delete 0 Return to Main Menu Select Obtain the MP2000E MIB from Myers ...

Page 114: ...C INFORMATIONAL NO 5 public PPC INFORMATIONAL NO 6 public PPC INFORMATIONAL NO 7 public PPC INFORMATIONAL NO 8 public PPC INFORMATIONAL NO SNMP Access Control 1 Add 2 Delete 0 Return to Main Menu Select Set UPS Properties 1 UPS Communication Type Not Defined 2 UPS Device Name 3 Last Battery Replacement Date mm dd yyyy 4 UPS Model 5 UPS Voltage Rating 1100 0 Return to Main Menu Select ...

Page 115: ...Set Devices Connected 1 Add 2 Delete 0 Return to Main Menu Select Set System Time Time Server 1 Set Date yyyy mm dd HH MM SS 2008 01 01 01 34 19 2 Automatically Check Every 60 Minutes 3 Set Time Server time nist gov 4 Set Time Zone 800 5 Using Daylight Saving Time YES 0 Return to Main Menu ...

Page 116: ...ccess User Account 1 Add 2 Delete 0 Return to Main Menu Select Set E mail 1 Email Server Name or IP 2 Email Server Port 25 3 Email Server Requires Authentication NO 4 Email Account Name 5 Email Password 6 Sender Account 7 Event Email Recipient 8 Send Email When Trap Occurs NO 9 Send Email for Daily Report NO a Daily Report Email Recipient at 12 00 00 0 Return to Main Menu Select ...

Page 117: ...T HTML CARD SEE THAT SECTION ELSEWHERE IN THIS MANUAL The Ethernet to serial adapter interfaces with a terminal emulator such as Hyperterminal and with Myers MEMS software There are two versions of the Ethernet to serial adapter card one of which is longer than the other The MP2000E models with serial numbers that begin MC use the longer version of the card and those with serial numbers that begin...

Page 118: ...n Interconnect the MP2000E Ethernet card and PC with an RJ45 cross over cable Go to the PC s Networks Settings and select Internet Protocol TCP IP then Properties With the Ethernet to serial adapter card set to default IP 192 168 0 10 set the PC to a fixed IP address of 192 168 0 xxx where xxx is any number zero to 255 except 10 Leave the subnet mask at 255 255 255 0 These steps are illustrated in...

Page 119: ...s The default IP address is 192 168 0 10 with subnet 255 255 255 0 as shown in Figure 6 87 Figure 6 87 Ethernet Manager Dialog Box Click on Config to change the IP address as shown in Figure 6 88 The card can be set for DHCP later in the web browser controller setup screen Figure 6 88 Set IP Address Dialog Box The default password is 1111 ...

Page 120: ...b Browser Screen Open a web browser and enter the Ethernet card s IP address in the URL field This will access to Controller Status screen which is shown in Figure 6 89 Figure 6 89 Controller Status Screen The default password is 1111 ...

Page 121: ...l HTTP Other values are 81 and disabled Socket Port of Serial I O The Default is 100 make the number correspond to the terminal emulator HyperTerminal serial I O setting or Myers MEMS serial I O setting Configure the card for TCP server Destination IP Address Socket Port TCP Client and UDP Connection These settings correspond to the TCP Client and UDP selection in Socket port of serial I O Refer t...

Page 122: ...122 Figure 6 91 HyperTerminal Example The Ethernet to serial adapter card defaults to port 100 Figure 6 92 shows the Controller Set Up Screen Figure 6 92 Controller Set Up Screen ...

Page 123: ...inal setup 1 Start the HyperTerminal program and assign it a name as shown in Figure 6 93 Figure 6 93 Start HyperTerminal Program Press OK This will bring up the Connect To screen Select the TCP IP Winsock from the drop down menu as shown in Figure 6 94 Figure 6 94 Connect To Screen ...

Page 124: ...igure 6 95 Enter IP Address 3 The terminal emulator screen interface will appear while HyperTerminal connects to the card This is shown in Figure 6 96 Figure 6 96 Terminal Emulator Screen Interface 4 Next set up the ACSII text formatting by going to File Properties Settings ASCII Set Make the selections shown in Figure 6 97 ...

Page 125: ...reen and press Enter on the PC keyboard as shown in Figure 6 98 Figure 6 98 HyperTerminal Main Menu Screen See the HyperTerminal menu information elsewhere in this manual Ethernet card hard reset for regaining the Ethernet card default settings 5 Press enter then get into next screen ...

Page 126: ...126 ...

Page 127: ...bes how to maintain the MP2000E 2 4 1 Battery Back up Time Test 2 4 2 MP2000E Return Instruction 2 4 3 T 2 4 4 Battery Maintenance 2 4 5 Glossary 2 4 6 Specification 2 4 7 Warranty 2 4 8 Emergency Shutdown Procedure Section 2 4 Maintenance ...

Page 128: ...every 6 months Tip Make sure the batteries are fully charged before starting this test PROCEDURE EXAMPLE Start time is 1PM ON BAT contact if selected is activated Low Battery Alarm LED appears at 4PM LOW BAT contact at selected value will be activated Low Battery capacity battery back up time will be the time difference between 4PM and 1PM or 3 hours Shutdown time is 5PM Battery reserve time will ...

Page 129: ...ms customer service representative CSR at following Telephone Address Clearly write the RMA number on the shipping container If you do not have the original container pack the replacement carton with at least three inches of shock absorbing material but do not use popcorn type material Returns should be prepaid and insured COD and freight collect cannot be accepted Contact Myers Emergency Power Sy...

Page 130: ...tility voltage is present measure the voltage on position 1B of the MBPS with respect to neutral If the voltage is not present then the MBPS switch is defective If the utility voltage is present measure the voltage from the line out terminal block on the PTS If the voltage is not present there is a problem with the PTS or MP2000E See troubleshooting the PTS or MP2000E If the utility voltage is pre...

Page 131: ... still is no voltage at outlet the PTS is defective e Measure the voltage at the L OUT terminals of the PTS with respect to neutral If no voltage is present ensure step b has been verified check the wiring from the PTS to ensure it is connected to the PTS terminal location on the MP2000E and then measure the DC voltage on the MP2000E Terminal Block pin 22 positive with respect to pin 21 negative t...

Page 132: ... be a low as zero and as high as 4 amps If the AC line current is less than 1 amp then the battery is not charging This can be caused by a faulty sensor Shut the MP2000E off and remove the battery temperature sensor Check the probe tip to ensure it is not crushed inspect the wire for damage and inspect the connector for corrosion The resistance of the probe should be approximately 10 000 ohms at 2...

Page 133: ... mode to battery backup mode The top trace is the line output of the PTS with respect to neutral and the lower trace is the line input of the utility with respect to the neutral When the utility line drops to zero there is a transfer time of 50ms before the inverter supports the load ...

Page 134: ...ackup mode back to line mode The top trace is the line output of the PTS with respect to neutral and the lower trace is the line input of the utility with respect to the neutral When the utility line is qualified there is a short transfer time of 10ms before the utility supports the load ...

Page 135: ... and the lower trace is the line input of the utility with respect to the neutral The utility line is 118VAC 60Hz which is within the normal specification for the MP2000E The exact transfer set points are adjustable by the parameters in the line detection area of the menu For further details refer to the Adjustments section of the manual under Line Detection Adjustments ...

Page 136: ...nu of LCD display See 2 2 13 Clear the fault Shut off both the breakers on the front panel Restart Contact the factory if fault persists Output LED OFF Incoming utility power or battery power not available Apply qualified input power and verify battery breaker is closed Faulty Unit Contact factory Unit does not transfer to Battery mode during a power failure OR Backup time is less than rated Batte...

Page 137: ...s for connection error loose open connections Check if Battery Breaker is closed Replace the bad battery if any Wrong or bad temperature probe connected at front panel Use Factory supplied Temperature Probe reading approximately 12 000 OHMS 25 C 77 F Adjust the contrast for LCD screen Press and hold the ESC buttom Press ENTER Button Adjust the contrst using UP or DOWN arrow buttons Press ENTER whe...

Page 138: ... be affected by many factors such as operating temperature number of discharges during the battery s life and periodic Preventative Maintenance see 2 4 1 This system complies with the battery manufacturer s specifications for optimum performance and the longest possible battery life ...

Page 139: ...re hours is the length of time a battery can deliver a rate of discharge under specific conditions ASCII American Standard Code for Information Exchange Battery A device that produces electricity may have several primary or secondary cells arranged in parallel or series BBS Battery Back Up System Capacity The quantity of electricity a battery can deliver at a given rate over a specific period of t...

Page 140: ...erts mechanical energy to electrical energy generally using electromagnetic induction The source of the mechanical energy may be a reciprocating or turbine engine or internal combustion engine Hz Hertz Incandescent Light The incandescent light bulb or incandescent lamp is a source of artificial light that works by incandescence An electrical current passes through a thin filament heating it and ca...

Page 141: ...t in a system has been designed with proper A C polarity in mind A specific leg of the A C line has been dedicated as the positive sometimes referred to as hot conductor and the other leg as the negative sometimes cold or neutral Resistance The opposition of a circuit or conductor to allow the passage of electrical current RFI Radio Frequency Interference Sine Wave A waveform is a representation o...

Page 142: ...ntinuously in inverter mode Inverter Mode Current Limit Continuous electronic current limit is provided Measurements available for remote monitoring Input and output voltages Input line frequency Battery voltage and current Battery and heat sink temp Mechanical Specifications Dimensions H x W x D inch mm 5 25 x 17 x 10 5 3U size 133 mm x 432 mm x 267 mm Weight lb kg 46 2 21 Input Connection Quick ...

Page 143: ...age Nom Tolerances are user programmable 120 Inverter Mode 120 VAC 5 Maximum Input Current A 30 Transformer Linear Non Isolated Transfer Time msec 65 msec Buck Boost enabled 10 msec Inrush Current Load dependant Output Waveform THD Resistive Load 3 Load Crest Ratio 3 1 Efficiency Line Mode 95 Resistive Load Efficiency Inverter Mode 80 Resistive Load Nominal Battery String VDC Voltage VDC 48 Step L...

Page 144: ...onnect g Low Temp 5 Fault the Fault contact energizes when the following condition appear a Short circuit b Batt low voltage c Batt high voltage d High temperature e Overload B Provides 48VDC signal to the PTS on pins 21 22 C Triggers the self test by momentarily shorting Contact Type Form C dry contacts rated to 1 Amp at 120V Wiring Uses 14 26 AWG Communication Specifications RS232 USB Interface ...

Page 145: ...RED 105 30 600V 105C UL1015 7 0 FT 527 WIRE 10AWG BLK 105 30 600V 105C UL1015 7 0 FT 582 WIRE 10AWG GRN 105 30 600V 105C UL1015 7 0 FT 28026101 209 CABLE 18AWG 1 PR TWISTED BLK WHT 600V 105C PVC NY 20 0 FT 722535 PTS MBPS ASSEMBLY EIA MOUNT 1 0 EA 71243 TERMINAL BLOCK 04P 65A 600V 14 6AWG BLACK 571 CTC 1 0 EA 71250 PTS ASSEMBLY 1 0 EA 722027 FRONT PANEL PTS MBPS PAINTED AND SILK SCREENED 1 0 EA G3...

Page 146: ...If Myers Emergency Power Systems Service personnel determine that the unit has been damaged due to one of these causes or if the unit is free of defects a handing or repair fee may be assessed prior to returning the unit BATTERIES PERIPHERAL DEVICES ATTACHMENTS OR APPARATUS NOT MANUFACTURED BY MYERS EMERGENCY POWER SYSTEMS MYERS EMERGENCY POWER SYSTEMS WILL ASSIGN TO THE PURCHASER IT S RIGHTS UNDE...

Page 147: ... s input but output AC power may still be present from batteries For parts or technical information contact Myers Emergency Power Systems TEL 610 868 3500 FAX 610 868 8686 WEB www myerseps com START Turn OFF the battery circuit breaker Turn OFF the AC input output circuit breaker Unplug the Line Figure 65 Cord or turn off the incoming utility MP2000E BBS Front Panel input breaker located upstream ...

Page 148: ...148 ...

Page 149: ...Myers Emergency Power Systems LLC 44 S Commerce Way Bethlehem PA 18017 USA TEL 610 868 3500 FAX 610 868 8686 WEB www myerseps com 136 ...

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