MP Filtri UFM Series Use & Maintenance Manual Download

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Use & Maintenance Manual

UFM Series - Mobile transfer and fi ltration unit

Summary of Contents for UFM Series

Page 1: ...Use Maintenance Manual UFM Series Mobile transfer and filtration unit ...

Page 2: ......

Page 3: ...working pressure from 4 bar up to 10 bar Absolute filtration Wide range of filtration media Water removal filter elements Single phase and three phase motors Comprehensive choice of configurations In line contamination monitoring ICM2 0 series particle counter Equipped with handles and wheels for manoeuvrability standard Mobile filtration unit 1 ...

Page 4: ...Mobile filtration unit 2 ...

Page 5: ...0P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM091TA2020P01 UFM091TA3020P01 UFM091TA3021P01 UFM181TA3020P01 UFM181TA3021P01 UFM919TA3020P01 UFM919TA3021P01 Name MOBILE FILTRATION UNIT UNI EN ISO 12100 1 2 2010 Safety of machinery UNI EN ISO 13857 2008 Safety of machinery Safety distances to pre...

Page 6: ...n and dangerous areas 1 4 Hazards and risks that cannot be eliminated 1 5 Personal protective equipment TRANSPORT AND STORAGE 2 Transport and handling conditions 2 1 UFM015 2 2 UFM041 051 091 181 9191 GENERAL WARRANTY CONDITIONS 3 Warranty limits and exclusions PRODUCT PRESENTATION 4 Mobile transfer and filtration units 4 1 Included documentation 1 3 4 6 6 6 8 8 8 11 11 11 13 14 15 Pg Mobile filtr...

Page 7: ...aks 6 6 Filter clogging 6 6 1 Replacing filter element cartridge 6 6 2 Air vent 6 6 3 Replacing and cleaning of the filter in the suction line 6 7 Designation ordering code 6 7 1 Spare parts 6 7 2 List of spare parts MOBILE FILTRATION UNIT Pg Pg Pg Pg Pg Pg 17 18 19 20 20 20 21 21 21 21 22 23 23 23 23 24 24 25 26 27 27 UFM015 71 72 73 76 76 76 77 77 77 78 78 79 79 79 81 81 82 83 83 83 84 84 86 86 ...

Page 8: ...ective equipment Before carrying out any installation or work on and or with the machine it is necessary to strictly follow the instructions listed in this manual It is also necessary to comply with the provisions in force concerning accident prevention and safety in the workplace The warnings to prevent dangers to the health of the personnel assigned to the machine are highlighted in this documen...

Page 9: ...ician is aware of the possible dangerous situations that may arise during his work and takes appropriate precautions to avoid risks of accidents at work The person in charge of handling the machine or parts thereof The slinger is aware of the problems concerning the transport of machines or parts thereof in safe conditions for this purpose they use lifting equipment suitable for the purpose follow...

Page 10: ...ing of metal lances tubes and movement of the mobile filtration unit Avoid direct contact with hot oil and the filter housing 1 5 Personal Protective Equipment For normal use of the mobile filtration unit safety shoes gloves and safety glasses must be worn In general the PPE to be used according to the operations on the machine are summarised in the following table OPERATION Normal operation Norma...

Page 11: ...GENERAL WARNINGS Mobile filtration unit 9 ...

Page 12: ...Mobile filtration unit 10 ...

Page 13: ...2 2 UFM041 051 091 181 919 The filtration unit is transported packaged with strapping and plastic film The product is moved by means of wheels The movement of the same is carried out by acting on the special handle The weight of each individual unit is shown below Total weight UFM041 Total weight UFM015 Total weight UFM051 Total weight UFM091 181 919 70 kg 105 120 kg 45 kg 14 8 Kg Mobile filtratio...

Page 14: ...Mobile filtration unit 12 ...

Page 15: ...and the seller s right not to effect the replacements 4 Any other indemnity request for compensation for damages also by third parties due to production shutdown of the customer is expressly excluded 5 The items to be replaced must be sent with transport costs to be paid by the purchaser ex works of the seller who will replace them as soon as possible with delivery to their premises The replaced p...

Page 16: ... ICM mounted on UFM051 091 181 919 Measurement of the water saturation level RH contained in the fluid and of the temperature Depending on the version the mobile filtration units can use filter elements and cartridges with different filtering media filtration degree and dimensions the fibre filter elements have high storage capacity and absolute filtration ßx c 1000 Single phase and three phase el...

Page 17: ...PRODUCT PRESENTATION 4 1 Included documentation The following documents are attached to this manual Certificate of inspection Mobile filtration unit 15 ...

Page 18: ...Mobile filtration unit 16 ...

Page 19: ...rotection class Seals Compatibility with hydraulic fluids Hoses Weight Equipment External gear pump 0 18 kW 230 Volt single phase 15 l min 1450 rpm 4 bar Minimum operating viscosity 10 cSt Maximum operating viscosity 200 cSt Maximum only for cold starts 400 cSt Y shape fine filter unit 500 micron Fibre 1 3 6 10 25 ßx c 1000 Wire mesh 25 60 µm Water absorber 3 bar from 5 C to 60 C from 5 C to 40 C ...

Page 20: ...5 1 Dimensions Mobile filtration unit 18 ...

Page 21: ...e mesh filter cartridge 60µm Increased length Microfibre filter cartridge 1µm Microfibre filter cartridge 3µm Microfibre filter cartridge 6µm Microfibre filter cartridge 10µm Microfibre filter cartridge 25µm Wire mesh filter cartridge 25µm Wire mesh filter cartridge 60µm Filter cartridge for water separation Pressure gauge Mobile unit frame IN DN18 flexible suction hose lance OUT DN18 flexible pre...

Page 22: ... codes listed in Table 6 7 2 Item 7 and perform the procedures described in Section 6 2 Filter cartridge Installation 6 2 Filter Cartridge Installation Lubricate the cartridge seal with the fluid being used Position the cartridge Screw in the filter cartridge until the gasket comes into contact with the filter head and then ro tate half a turn 3 2 1 These operations must be performed with the mach...

Page 23: ... time of installation that the power supply voltage and the frequency at the connection point are compatible with those indicated on the rating plate of the mobile filtration unit the data shown on the rating plate The supply voltage must correspond to the voltage specified on the rating The construction features of the electric cable guarantee great flexibility excellent resistance to weather con...

Page 24: ...tly stable before starting Be careful not to mix up the suction and discharge hoses The suction hose IN is the one with the largest diameter 6 4 2 Power on Connect to the power supply Insert the electric plug into a single phase socket 1 Once inserted press the power on button I located on the terminal box of the electric motor Fig 1 At this point the transfer and filtration of the fluid begins 2 ...

Page 25: ...intenance interventions it is however good practice to check the perfect condition of the suction and discharge hoses before use Check that the filter cartridge is screwed tight Periodically check the tightness of the hydraulic connections and if the electrical cable ends in the motor terminal box are tight Also check the cleanliness of the Y shaped filter for any accumulated macro impurities so a...

Page 26: ...ridge replacement Before replacing the filter cartridge make sure that the oil temperature is below 40 45 C Replace the filter cartridge whenever necessary i e whenever the gauge indicates a clogged filter 2 5 bar or when other fluids must be filtered To unscrew the cartridge use the included strap wrench Fig 5 It is recommended to thoroughly clean the filter head before beginning operations to re...

Page 27: ...tion filter and clean or replace it if necessary Collect the replaced oil and filter element in a container and dispose of it in accordance with the regulations in force NOTE Any intervention must be carried out with the machine off Always remember to unplug the power supply CAUTION Suction filter Unscrew the nut and remove the filter element Mobile filtration unit 25 ...

Page 28: ...ndard NBR Customized Configuration example UFM A P01 0 015 M 1 O O CS 100 A01 A P01 CS 100 A03 A P01 CS 100 A06 A P01 CS 100 A10 A P01 CS 100 A25 A P01 CS 100 M25 A P01 CS 100 M60 A P01 Inorganic microfibre Wire mesh element CARTRIDGE STANDARD LENGTH CS 150 A01 A P01 CS 150 A03 A P01 CS 150 A06 A P01 CS 150 A10 A P01 CS 150 A25 A P01 CS 150 M25 A P01 CS 150 M60 A P01 Inorganic microfibre Wire mesh...

Page 29: ...lter cartridge 25µm Wire mesh filter cartridge 60µm Pressure gauge Flexible suction hose DN18 L 2500mm Inclined cut lance DE20 L 370mm Flexible delivery hose DN18 L 2500mm Inclined cut lance DE18 L 370mm Strap wrench 1 1 1 1 1 1 1 1 1 1 1 1 1 02200001 02200002 LMG140MFS1004EAN SGEA01FS100 SGEA01M01021FG EGE0 02200003 2006436 CS100A01AP01 CS100A03AP01 CS100A06AP01 CS100A10AP01 CS100A25AP01 CS100M25...

Page 30: ...Mobile filtration unit 28 ...

Page 31: ...ng mat degree of filtration Internal external filtration Bypass valve Fluid temperature Ambient temperature Protection class Seals Compatibility with hydraulic fluids Hoses Weight Equipment External gear pump with integrated pressure relief valve 0 75 kW 230 Volt single phase 0 75 kW 400 230 Volt three phase 34 l min 1450 rpm 5 bar Minimum operating viscosity 10 cSt Maximum operating viscosity 200...

Page 32: ...5 1 Dimensions Drain valve Mobile filtration unit 30 ...

Page 33: ...m Microfibre filter element 25µm Filter element in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Pressure gauge Mobile unit frame IN DN25 flexible suction hose lance OUT Flexible DN20 pressure hose lance Electrical panel single phase version Electrical panel three phase version Discharge valve 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 11 Microfibre filter ele...

Page 34: ... carry out the procedures described in Section 6 2 Filter element installation 6 2 Filter element installation Opening the cover Insert the filter element into the filter Insert the element seat into the filter element Check the correct positioning of the element seat spring cover and filter closure Insert the bypass spring Tighten the cover Tighten the nut up to the stop 3 7 4 2 6 1 5 These opera...

Page 35: ...he voltage specified on the rating plate The construction features of the electric cable guarantee great flexibility excellent resistance to weather conditions oils and greases mechanical and thermal stresses Standard IMQ CPT 007 CEI EN 50525 2 2 Compliant with requirements of the BT 2006 95 CE directives This motor is connected to the three phase line which can be 230V or more commonly 400V Since...

Page 36: ...on of rotation of the motor reverse phase and neutral 3 phase electrical panel Single phase electrical panel 6 4 Use 6 4 1 Installation The mobile filtration unit must be positioned in a place that guarantees its stability during use TRANSFER Connect immerse the metal suction lance IN to the tank or to the drum immerse the discharge hose OUT in the machine tank or in the drum which should be trans...

Page 37: ...observed on the fan side must be clockwise otherwise the phases L1 and L2 must be inverted NOTE 6 4 2 Power on Electrical connection for the single phase motor Electrical connection for the three phase motor 5 poles plug Insert the electric plug into a socket Check the direction of rotation in the version with three phase motor Three phase electric power supply with protective conductor is require...

Page 38: ...ressure of 5 bar The electric motor is designed to operate according to the rating plate data For use in environments with very cold or very hot temperatures refer to the technical data provided in Section 5 6 5 Normal and scheduled maintenance The UFM041 does not require particular maintenance interventions it is in any case a good rule to check the perfect condition of the suction and discharge ...

Page 39: ...uipped with a bypass valve with a response pressure set at 3 bar Fig 4 Pressure gauge CAUTION It is recommended to never exceed the response pressure of the bypass valve 2 5 bar 6 6 1 Replacing the filter element Before proceeding with the replacement of the filter element make sure that the oil temperature is lower than 40 45 C Replace the filter element whenever necessary i e whenever the gauge ...

Page 40: ...o unplug the power supply CAUTION Open the filter cover Clean the filter element seat Remove the filter element Insert the filter element Tighten the cover Check the correct positioning of the filter element Check the correct position ing of the element seat spring cover and filter clo sure Unscrew the bypass spring nut Insert the bypass spring Tighten the nut up to the stop Remove the element sea...

Page 41: ...tion filter and clean or replace it if necessary Collect the replaced oil and filter element in a container and dispose of it in accordance with the regulations in force NOTE Any intervention must be carried out with the machine off Always remember to unplug the power supply CAUTION Suction filter Unscrew the nut and remove the filter element Mobile filtration unit 39 ...

Page 42: ...face Option 1 P01 Pxx Standard Option 0 No options MP Filtri standard Customized MOBILE FILTRATION UNIT UFM 041 Filtration element should be ordered separately MR 250 4A01A P01 MR 250 4A03A P01 MR 250 4A06A P01 MR 250 4A10A P01 MR 250 4A16A P01 MR 250 4A25A P01 MR 250 4 M25A P01 MR 250 4 M60A P01 Inorganic microfibre Wire mesh element FILTRATION SURFACE STANDARD Multi Layer water absorber WATER RE...

Page 43: ...le and CEE plug Discharge valve Fixed wheel Ø125x30x15mm Blue polyurethane coating and black polyamide structure 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 02200007 02200008 LMG201MFS2004SANU SGEA21FS200U SGEA21M03044U EGE2U 02200010 02200011 02019097 MPI2504FOAP03 MR2504A01AP01 MR2504A03AP01 MR2504A06AP01 MR2504A010AP01 MR2504A016AP01 MR2504A025AP01 MR2504M25AP01 MR2504M60AP01 MR2504WA025AP01 02050151...

Page 44: ...Mobile filtration unit 42 ...

Page 45: ...2020P01 UFM051MA3010P01 UFM051TA3010P01 UFM051MA3020P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 NOTE 1 NOTE 2 Microfibre filter elements with water absorber disposable components NOTE 1 External gear pump with integrated pressure relief valve 0 75 kW 230 Volt single phase 0 75 kW 400 230 Volt three phase 34 l min 1450 rpm 5 bar Minimum operating viscosity 10 cSt Maximum operating viscosity...

Page 46: ...5 1 Dimensions Drain tube Filter length H1 mm 1 2 standard higher 1230 1530 Mobile filtration unit 44 ...

Page 47: ...5µm Filter element in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical differential pressure indicator Pressure gauge Mobile unit frame DN32 flexible suction hose lance DN25 flexible discharge hose lance Electrical panel single phase version Electrical panel three phase version Discharge valve Air vent valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 1 6 7 8 9 1...

Page 48: ...er element in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical electric differential pressure indicator Pressure gauge Mobile unit frame DN32 flexible suction hose lance DN25 flexible discharge hose lance Electrical panel single phase version Electrical panel three phase version Discharge valve Air vent valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 1 6 7 8 9 ...

Page 49: ...rame DN32 flexible suction hose lance DN25 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve Gear pump Single phase electric motor 0 18 kW 4P B3 B5 Monoblock Relief valve Motor pump coupling Particle counter Communication module 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NOTE NOTE Microfibre filte...

Page 50: ...5µm Filter element in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical differential pressure indicator Pressure gauge Mobile unit frame DN32 flexible suction hose lance DN25 flexible discharge hose lance Electrical panel single phase version Electrical panel three phase version Discharge valve Air vent valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 ...

Page 51: ...nt 25µm Filter element in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical electric differential pressure indicator Pressure gauge Mobile unit frame DN32 flexible suction hose lance DN25 flexible discharge hose lance Electrical panel single phase version Electrical panel three phase version Discharge valve Air vent valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 ...

Page 52: ...nit frame DN32 flexible suction hose lance DN25 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve Gear pump Single phase electric motor 0 18 kW 4P B3 B5 Monoblock Relief valve Motor pump coupling Particle counter Communication module 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NOTE Microfibre filte...

Page 53: ...or blind endcap Make sure the air vent is closed Insert the endcap with bypass Fig 4 or the possibly selected blind endcap Fig 5 in the filter element 3 7 4 2 6 1 5 These operations must be performed with the machine off Do not turn on the unit without first installing the filter element CAUTION We recommend using only original MP Filtri filter cartridges NOTE The standard version of the filtratio...

Page 54: ...uarantee great flexibility excellent resistance to weather conditions oils and greases mechanical and thermal stresses Standard IMQ CPT 007 CEI EN 50525 2 2 Compliant with requirements of the BT 2006 95 CE directives The terminal box contains metal elements that are under hazardous voltage after making the connections always close the box cover NOTE 6 3 2 Triangular electrical connection of a thre...

Page 55: ...ing that as for a single phase winding functions with a permanently powered capacitor To change the direction of rotation connect the terminals as shown in the circuit diagram The direction of rotation of the motor is determined differently depending on the connection To change the direction of rotation of the motor reverse phase and neutral 6 3 4 Electrical panel UFM051MA2010P01 UFM051MA2020P01 U...

Page 56: ...ASE STOP EMERGENZA ON OFF POMPA PRINCIPALE INDICATORE D INTASAMENTO FILTRO ON OFF CONTATORE E POMPA SECONDARIA SPANNUNG EIN PHASENUMKEHR ALARM ICM WÄRMEALARM EIN AUSSCHALTER PHASENUMKEHRSCHALTUNG NOTABSCHALTUNG EIN AUS HAUPTPUMPE FILTEREINSATZ VERSTOPFT EIN AUS ZÄHLER UND HILFSPUMPE TENSIÓN ACTIVA INVERSIÓN FASE ALARMA ICM ALARMA TÉRMICA ON OFF GENERAL INVERSOR FASE PARADA EMERGENCIA ON OFF BOMBA ...

Page 57: ...ful not to mix up the suction and discharge hoses The suction hose IN is the one with the largest diameter The discharge lance must in general have unrestricted flow It is prohibited to install taps or components on both hoses that may obstruct or reduce the flow of the fluid CAUTION 6 4 2 Power on Insert the electric plug into a single phase socket Fig 6 or 3 phase socket Fig 7 depending on the v...

Page 58: ...eral power supply press the ignition switch I on the electrical panel Fig 11 At this point the transfer and filtration of the fluid begins Once inserted turn the switch to I Fig 12 General power supply then press the on button I on the electrical panel Fig 13 At this point the transfer and filtration of the fluid begins With visual display With electric indicator With electric indicator and partic...

Page 59: ...er switching on before counting To carry out the count activate the particle counter button Fig 16 The instruction manual the programming of the particle counter the software and the installation drivers are contained in the included USB stick in the section ICM User Manual NOTE NOTE Before starting the particle counter auxiliary pump make sure that the main pump has been running for about 5 6 min...

Page 60: ...e electric pump press the shutdown button to 0 on the electrical panel Fig 18 and disconnect the electrical connection plug Once the operations have been completed switch off the electric pump press the button 0 on the electrical panel Fig 19 turn the shutdown switch to 0 Fig 20 General power supply and disconnect the electrical connection plug If the particle counter is used switch off the auxili...

Page 61: ... each use Check that the filter element is correctly installed and that the filter cover is tightly screwed on Periodically check the tightness of the hydraulic connections and if the electrical cable ends in the motor terminal box are tight Also check the cleanliness of the Y shaped filter for any accumulated macro impurities so as to preserve the filter element CU4005 4006 Check the expiration d...

Page 62: ... equipped with a pressure gauge Fig 25 with 10 bar full scale to measure the circuit pressure For signalling the clogged filter refer to the differential pressure indicators The LMP430 filter is equipped with a bypass valve with a response pressure set at 3 5 bar It is recommended to never exceed the response pressure of the bypass valve 3 5 bar CAUTION Version with visual electric indicator Press...

Page 63: ...emove the bypass or blind endcap Insert the endcap with bypass Fig 27 or the possibly used blind endcap Fig 28 in the new filter element Drain the oil using the oil drain 3 4 8 2 1 6 5 7 Screw on the cover Close the air vent 10 9 Collect the replaced oil and filter element in a container and dispose of it in accordance with the regulations in force NOTE Any intervention must be carried out with th...

Page 64: ...gulations in force NOTE Any intervention must be carried out with the machine off Always remember to unplug the power supply CAUTION Suction filter Unscrew the nut and remove the filter element When the unit is first turned on after replacing the filter element drain the air inside the filter body using the vent valve Fig 29 on the cover Once the air has been removed close the vent valve Air vent ...

Page 65: ...UFM051 Mobile filtration unit 63 ...

Page 66: ...omized MOBILE FILTRATION UNIT UFM 051 Filtration element should be ordered separately CU 400 5A01A N P01 CU 400 5A03A N P01 CU 400 5A06A N P01 CU 400 5A10A N P01 CU 400 5A16A N P01 CU 400 5A25A N P01 CU 400 5 M25A N P01 CU 400 5 M60A N P01 Inorganic microfibre Wire mesh element FILTRATION SURFACE 1 STANDARD FILTRATION SURFACE 2 HIGHER Multi Layer water absorber WATER REMOVAL FILTRATION SURFACE 1 S...

Page 67: ...A2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051T...

Page 68: ...FM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 U...

Page 69: ...4006A01ANP01 CU4006A03ANP01 CU4006A06ANP01 CU4006A10ANP01 CU4006A16ANP01 CU4006A25ANP01 CU4006M25ANP01 CU4006M60ANP01 CU4006WA025ANP01 02001414 01044108 02050393 DVM30HP01 DLA30HA51P01 MGF63G10 02200021 UFM051MA2020P01 UFM051MA3020P01 UFM051TA2020P01 UFM051TA3020P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM05...

Page 70: ...1TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM05...

Page 71: ...UG12 0 ICMUSBI xxxxxxxx UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051MA2010P01 UFM051MA2020P01 UFM051MA3010P01 UFM051MA3020P01 UFM051TA2010P01 UFM051TA2020P01 UFM051TA3010P01 UFM051TA3020P01 UFM051TA3011P01 UFM051TA3021P01 UFM051TA...

Page 72: ...Mobile filtration unit 70 ...

Page 73: ... to the versions UFM091TA2020P01 UFM091TA3020P01 UFM091TA3021P01 Screw pump with integrated pressure relief valve 2 2 kW 400 230 Volt three phase 90 l min 1450 rpm 10 bar Minimum operating viscosity 10 cSt Maximum operating viscosity 800 cSt Maximum only for cold starts 2000 cSt Y shape fine filter unit 900 micron Fibre 1 3 6 10 16 25 βx c 1000 Wire mesh 25 60 µm Water absorber 3 5 bar from 10 C t...

Page 74: ...5 1 Dimensions Drain tube Mobile filtration unit 72 ...

Page 75: ...r element in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical differential pressure indicator Pressure gauge Mobile unit frame DN50 flexible suction hose lance DN38 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 11 12 13 Microfibre filter elements with water ...

Page 76: ...ement in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical electric differential pressure indicator Pressure gauge Mobile unit frame DN50 flexible suction hose lance DN38 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 11 12 13 NOTE Microfibre filter elements w...

Page 77: ...t frame DN50 flexible suction hose lance DN38 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve Gear pump Single phase electric motor 0 18 kW 4P B3 B5 Monoblock Relief valve Motor pump coupling Particle counter Communication module 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NOTE NOTE Microfibre fi...

Page 78: ...lind endcap Make sure the air vent is closed Insert the endcap with bypass Fig 4 or the possibly selected blind endcap Fig 5 in the filter element 3 7 4 2 6 1 5 These operations must be performed with the machine off Do not turn on the unit without first installing the filter element CAUTION We recommend using only original MP Filtri filter cartridges NOTE The standard version of the filtration un...

Page 79: ...struction features of the electric cable guarantee great flexibility excellent resistance to weather conditions oils and greases mechanical and thermal stresses Standard IMQ CPT 007 CEI EN 50525 2 2 Compliant with requirements of the BT 2006 95 CE directives The terminal box contains metal elements that are under hazardous voltage after making the connections always close the box cover NOTE 6 3 2 ...

Page 80: ...IRE TENSIONE FASE ROVESCIA ALLARME ICM TERMICO ACCESO SPENTO INVERTITORE DI FASE STOP EMERGENZA ON OFF POMPA PRINCIPALE INDICATORE D INTASAMENTO FILTRO ON OFF CONTATORE E POMPA SECONDARIA SPANNUNG EIN PHASENUMKEHR ALARM ICM WÄRMEALARM EIN AUSSCHALTER PHASENUMKEHRSCHALTUNG NOTABSCHALTUNG EIN AUS HAUPTPUMPE FILTEREINSATZ VERSTOPFT EIN AUS ZÄHLER UND HILFSPUMPE TENSIÓN ACTIVA INVERSIÓN FASE ALARMA IC...

Page 81: ...erfectly stable before starting Be careful not to mix up the suction and discharge hoses The suction hose IN is the one with the largest diameter The discharge lance must in general have unrestricted flow It is prohibited to install taps or components on both hoses that may obstruct or reduce the flow of the fluid CAUTION 6 4 2 Power on Insert the electric plug into a three phase socket Fig 6 depe...

Page 82: ...ical panel Fig 10 At this point the transfer and filtration of the fluid begins Once inserted turn the switch to I Fig 11 General power supply then press the on button I on the electrical panel Fig 12 At this point the transfer and filtration of the fluid begins With visual display With electric indicator With electric indicator and particle counter With electric indicator and particle counter Rot...

Page 83: ...ss according to the regulations used When this value is reached the unit switches off automatically NOTE The instruction manual the programming of the particle counter the software and the installation drivers are contained in the included USB stick in the section ICM User Manual NOTE Before starting the particle counter auxiliary pump make sure that the main pump has been running for about 5 6 mi...

Page 84: ...trical connection plug With electric indicator Fig 17 With electric indicator and particle counter Button ON OFF Fig 18 Models UFM091TA3021P01 Once the operations have been completed switch off the electric pump press the button 0 on the electrical panel Fig 18 turn the shutdown switch to 0 Fig 19 General power supply and disconnect the electrical connection plug If the particle counter is used sw...

Page 85: ...ore each use Check that the filter element is correctly installed and that the filter cover is tightly screwed on Periodically check the tightness of the hydraulic connections and if the electrical cable ends in the motor terminal box are tight Also check the cleanliness of the Y shaped filter for any accumulated macro impurities so as to preserve the filter element CU4006 Check the expiration dat...

Page 86: ...ar full scale to measure the circuit pressure For signalling the clogged filter refer to the differential pressure indicators The LMP430 filter is equipped with a bypass valve with a response pressure set at 3 5 bar It is recommended to never exceed the response pressure of the bypass valve 3 5 bar CAUTION Version with visual electric indicator Pressure gauge Version with visual indicator Fig 22 F...

Page 87: ...t Remove the bypass or blind endcap Insert the endcap with bypass Fig 26 or the possibly used blind endcap Fig 27 in the new filter element Drain the oil using the oil drain 3 4 8 2 1 6 5 7 Screw on the cover Close the air vent 10 9 Collect the replaced oil and filter element in a container and dispose of it in accordance with the regulations in force NOTE Any intervention must be carried out with...

Page 88: ...rce NOTE Any intervention must be carried out with the machine off Always remember to unplug the power supply CAUTION Suction filter Unscrew the nut and remove the filter element 6 6 2 Air vent When the unit is first turned on after replacing the filter element drain the air inside the filter body using the vent valve Fig 28 on the cover Once the air has been removed close the vent valve Air vent ...

Page 89: ...UFM091 Mobile filtration unit 87 ...

Page 90: ...ual Differential Clogging indicator Configuration example UFM A 2 P01 2 091 T O 0 CU 400 6A01A N P01 CU 400 6A03A N P01 CU 400 6A06A N P01 CU 400 6A10A N P01 CU 400 6A16A N P01 CU 400 6A25A N P01 CU 400 6 M25A N P01 CU 400 6 M60A N P01 Wire mesh element Option P01 Pxx MP Filtri standard Customized MOBILE FILTRATION UNIT UFM 091 Filtration element should be ordered separately FILTRATION SURFACE HIG...

Page 91: ...P430 filter Optical differential pressure indicator Optical electric differential pressure indicator 1 1 1 1 1 1 1 1 02200041 02200042 02200028 LMP4306BAF1P02 CU4006A01ANP01 CU4006A03ANP01 CU4006A06ANP01 CU4006A10ANP01 CU4006A16ANP01 CU4006A25ANP01 CU4006M25ANP01 CU4006M60ANP01 CU4006WA025ANP01 02001414 01044108 02050393 DVM30HP01 DLA30HA51P01 UFM091TA2020P01 UFM091TA3020P01 UFM091TA3021P01 UFM091...

Page 92: ... 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 MGF63G10 02200044 02200043 02200029 02200030 02200031 02200039 02200040 02200045 02200046 02200047 02200048 LMG140MFS05M4SANU SGEA01FS05M SGEA01M01021FG EGE0 02200049 02200050 02200051 02200052 ICMWMKUG12 0 ICMUSBI xxxxxxx UFM091TA2020P01 UFM091TA3020P01 UFM091TA3021P01 UFM091TA2020P01 UFM091TA3020P01 UFM091TA3021P01 UFM091TA2020P01 UFM091TA3020P01 UFM091TA3021...

Page 93: ...UFM091 Mobile filtration unit 91 ...

Page 94: ...Mobile filtration unit 92 ...

Page 95: ...pment Equipment according to the versions UFM181TA3020P01 UFM181TA3021P01 Screw pump with integrated pressure relief valve 4 kW 400 230 Volt three phase 2 poles 180 l min 2900 rpm 10 bar Minimum operating viscosity 10 cSt Maximum operating viscosity 800 cSt Maximum only for cold starts 2000 cSt Y shape fine filter unit 900 micron Fibre 1 3 6 10 16 25 βx c 1000 Wire mesh 25 60 µm Water absorber 3 5...

Page 96: ...5 1 Dimensions Drain tube Mobile filtration unit 94 ...

Page 97: ...ement in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical electric differential pressure indicator Pressure gauge Mobile unit frame DN50 flexible suction hose lance DN38 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 11 12 13 Microfibre filter elements with w...

Page 98: ...µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical electric differential pressure indicator Pressure gauge Mobile unit frame DN50 flexible suction hose lance DN38 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve Gear pump Single phase electric motor 0 18 kW 4P B3 B5 Monoblock Relief valve Motor pump coupling Particle...

Page 99: ...sed see filter element codes listed in Table 6 7 2 Item 5 and carry out the procedures described in Section 6 2 Filter element installation The filter bypass valve can be locked by replacing the endcap with bypass Fig 2 with the included Fig 1 blind endcap Fig 3 The endcap is inserted into the filter element Fig 4 Fig 5 6 2 Filter element installation Loosen the air vent nut Insert the filter elem...

Page 100: ...istance to weather conditions oils and greases mechanical and thermal stresses Standard IMQ CPT 007 CEI EN 50525 2 2 Compliant with requirements of the BT 2006 95 CE directives The terminal box contains metal elements that are under hazardous voltage after making the connections always close the box cover NOTE 6 3 3 Electrical connection of a single phase motor not applicable for UFM181 6 3 2 Tria...

Page 101: ...N DE PHASE ALARME ICM ALARME THERMIQUE INTERRUPTEUR MARCHE ARRÊT GÉNÉRAL INVERSEUR DE PHASE ARRÊT D URGENCE MARCHE ARRÊT POMPE PRINCIPALE ÉLÉMENT FILTRANT OBSTRUÉ MARCHE ARRÊT COMPTEUR ET POMPE AUXILIAIRE TENSIONE FASE ROVESCIA ALLARME ICM TERMICO ACCESO SPENTO INVERTITORE DI FASE STOP EMERGENZA ON OFF POMPA PRINCIPALE INDICATORE D INTASAMENTO FILTRO ON OFF CONTATORE E POMPA SECONDARIA SPANNUNG EI...

Page 102: ... transferred in order to avoid foaming and cavitation space the ends of the two lances as far as possible from each other in order to recirculate all the fluid and not generate an emulsion FILTRATION Immerse the metal suction lances IN and the discharge lance OUT inside the tank far from each other possibly positioning them at different heights 100 mm suction from the tank bottom immersed delivery...

Page 103: ...ress the on button I on the electrical panel Fig 11 At this point the transfer and filtration of the fluid begins With electric indicator and particle counter With electric indicator and particle counter Button general power supply Button ON OFF Fig 10 Fig 11 Models UFM181TA3020P01 Once the plug has been inserted press the button a Fig 8 general power supply press the ignition switch I on the elec...

Page 104: ...ed to a Personal Computer It is possible to enter a default value for the cleanliness class according to the regulations used When this value is reached the unit switches off automatically NOTE Before starting the particle counter auxiliary pump make sure that the main pump has been running for about 5 6 minutes and that the hoses are full of oil CAUTION To commission the ICM switch on the auxilia...

Page 105: ...ce holders Fig 19 Put the lances in their respective housings Fig 19 anchored to the frame paying attention to the fluid still present in the hoses Rewind the power supply cable 6 4 6 Operating limits and environmental limits The trolley is designed to operate at a maximum pressure of 10 bar The electric motor is designed to operate according to the rating plate data For use in environments with v...

Page 106: ...r 6 6 Filter clogging Versions with electric visual differential pressure indicator for blockage UFM181TA3020P01 UFM181TA3021P01 The conditions related to the blockage of the filter element are ensured by an electric indicator Fig 20 mounted on the head of the LMP430 filter When the differential pressure of 3 bar is reached the electric signal switches off the machine and turns on the light on the...

Page 107: ...e container It is recommended to clean the filter cover carefully before beginning the operations for replacing the filter element Fig 22 Fig 23 Fig 24 Open the vent valve Make sure the container is securely tightened Unscrew the filter cover Remove the filter element Insert the new filter element Remove the bypass or blind endcap Insert the endcap with bypass Fig 23 or the possibly used blind end...

Page 108: ...ce NOTE Any intervention must be carried out with the machine off Always remember to unplug the power supply CAUTION Suction filter Unscrew the nut and remove the filter element 6 6 2 Air vent When the unit is first turned on after replacing the filter element drain the air inside the filter body using the vent valve Fig 25 on the cover Once the air has been removed close the vent valve Air vent F...

Page 109: ...UFM181 Mobile filtration unit 107 ...

Page 110: ...indicator Configuration example UFM A 3 P01 2 181 T O 0 CU 400 6A01A N P01 CU 400 6A03A N P01 CU 400 6A06A N P01 CU 400 6A10A N P01 CU 400 6A16A N P01 CU 400 6A25A N P01 CU 400 6 M25A N P01 CU 400 6 M60A N P01 Wire mesh element Option P01 Pxx MP Filtri standard Customized MOBILE FILTRATION UNIT UFM 181 Filtration element should be ordered separately FILTRATION SURFACE HIGHER Inorganic microfibre M...

Page 111: ...ose DN50 L 3000mm Inclined cut lance DE50 L 700mm Flexible delivery hose DN38 L 3000mm Inclined cut lance DE42 L 700mm Electrical panel three phase version cable and CEE plug 1 1 1 1 1 1 1 1 1 1 1 1 02200041 02200042 02200032 bypass CU4006A01ANP01 CU4006A03ANP01 CU4006A06ANP01 CU4006A10ANP01 CU4006A16ANP01 CU4006A25ANP01 CU4006M25ANP01 CU4006M60ANP01 CU4006WA025ANP01 02001414 01044108 02050393 DLA...

Page 112: ...ounter Communication module Adapter for 5 to 4 poles plug for the three phase motor 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 02200034 02200039 02200040 02200045 02200046 02200047 02200048 LMG140MFS05M4SANU SGEA01FS05M SGEA01M01021FG EGE0 02200049 02200050 02200051 02200052 ICMWMKUG12 0 ICMUSBI XXXXXX UFM181TA3021P01 UFM181TA3020P01 UFM181TA3021P01 UFM181TA3020P01 UFM181TA3021P01 UFM181TA3020P01 UFM181T...

Page 113: ...UFM181 Mobile filtration unit 111 ...

Page 114: ...Mobile filtration unit 112 ...

Page 115: ...he versions UFM919TA3020P01 UFM919TA3021P01 Screw pump with integrated pressure relief valve 3 7 5 kW 400 230 Volt three phase 2 4 poles 90 l min 1450 rpm 180 l min 2900 rpm 10 bar Minimum operating viscosity 10 cSt Maximum operating viscosity 800 cSt Maximum only for cold starts 2000 cSt Y shape fine filter unit 900 micron Fibre 1 3 6 10 16 25 βx c 1000 Wire mesh 25 60 µm Water absorber 3 5 bar f...

Page 116: ...5 1 Dimensions Drain tube Mobile filtration unit 114 ...

Page 117: ...ment in 25µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical electric differential pressure indicator Pressure gauge Mobile unit frame DN50 flexible suction hose lance DN38 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 5 1 6 7 8 9 10 11 12 13 Microfibre filter elements with wa...

Page 118: ...µm wire mesh Filter element in 60µm wire mesh Water absorber filter element Optical electric differential pressure indicator Pressure gauge Mobile unit frame DN50 flexible suction hose lance DN38 flexible discharge hose lance Electrical panel three phase version Discharge valve Air vent valve Gear pump Single phase electric motor 0 18 kW 4P B3 B5 Monoblock Relief valve Motor pump coupling Particle...

Page 119: ...ed see filter element codes listed in Table 6 7 2 Item 5 and carry out the procedures described in Section 6 2 Filter element installation The filter bypass valve can be locked by replacing the endcap with bypass Fig 2 with the included Fig 1 blind endcap Fig 3 The endcap is inserted into the filter element Fig 4 Fig 5 6 2 Filter element installation Loosen the air vent nut Insert the filter eleme...

Page 120: ...ectric cable guarantee great flexibility excellent resistance to weather conditions oils and greases mechanical and thermal stresses Standard IMQ CPT 007 CEI EN 50525 2 2 Compliant with requirements of the BT 2006 95 CE directives The terminal box contains metal elements that are under hazardous voltage after making the connections always close the box cover NOTE 6 3 3 Electrical connection of a s...

Page 121: ... DE PHASE ALARME ICM ALARME THERMIQUE INTERRUPTEUR MARCHE ARRÊT GÉNÉRAL INVERSEUR DE PHASE ARRÊT D URGENCE MARCHE ARRÊT POMPE PRINCIPALE ÉLÉMENT FILTRANT OBSTRUÉ MARCHE ARRÊT COMPTEUR ET POMPE AUXILIAIRE TENSIONE FASE ROVESCIA ALLARME ICM TERMICO ACCESO SPENTO INVERTITORE DI FASE STOP EMERGENZA ON OFF POMPA PRINCIPALE INDICATORE D INTASAMENTO FILTRO ON OFF CONTATORE E POMPA SECONDARIA SPANNUNG EIN...

Page 122: ...transferred in order to avoid foaming and cavitation space the ends of the two lances as far as possible from each other in order to recirculate all the fluid and not generate an emulsion FILTRATION Immerse the metal suction lances IN and the discharge lances OUT inside the tank far from each other possibly positioning them at different heights 100 mm suction from the tank bottom immersed delivery...

Page 123: ...s UFM919TA3021P01 Once inserted turn the switch to I Fig 10 General power supply then press the on button I on the electrical panel Fig 11 At this point the transfer and filtration of the fluid begins Electrical connection for the three phase motor 5 poles plug Phase inverter only for version with ICM2 0 particle counter Fig 6 Fig 7 With electric indicator and particle counter With electric indica...

Page 124: ...ed to a Personal Computer It is possible to enter a default value for the cleanliness class according to the regulations used When this value is reached the unit switches off automatically NOTE Before starting the particle counter auxiliary pump make sure that the main pump has been running for about 5 6 minutes and that the hoses are full of oil CAUTION To commission the ICM switch on the auxilia...

Page 125: ...ce holders Fig 19 6 4 6 Operating limits and environmental limits The trolley is designed to operate at a maximum pressure of 10 bar The electric motor is designed to operate according to the rating plate data For use in environments with very cold or very hot temperatures refer to the technical data provided in Section 5 The UFM919 is equipped with a thermal protection device against electrical o...

Page 126: ...r 6 6 Filter clogging Versions with electric visual differential pressure indicator for blockage UFM919TA3020P01 UFM919TA3021P01 The conditions related to the blockage of the filter element are ensured by an electric indicator Fig 20 mounted on the head of the LMP430 filter When the differential pressure of 3 bar is reached the electric signal switches off the machine and turns on the light on the...

Page 127: ... container It is recommended to clean the filter cover carefully before beginning the operations for replacing the filter element Open the vent valve Unscrew the filter cover Remove the filter element Insert the new filter element Drain the oil using the oil drain 3 4 8 2 1 5 Screw on the cover Close the air vent 10 9 UFM919 Collect the replaced oil and filter element in a container and dispose of...

Page 128: ...ce NOTE Any intervention must be carried out with the machine off Always remember to unplug the power supply CAUTION Suction filter Unscrew the nut and remove the filter element 6 6 2 Air vent When the unit is first turned on after replacing the filter element drain the air inside the filter body using the vent valve Fig 25 on the cover Once the air has been removed close the vent valve Air vent F...

Page 129: ...UFM919 Mobile filtration unit 127 ...

Page 130: ...gging indicator Configuration example UFM A 3 P01 2 919 T O 0 CU 400 6A01A N P01 CU 400 6A03A N P01 CU 400 6A06A N P01 CU 400 6A10A N P01 CU 400 6A16A N P01 CU 400 6A25A N P01 CU 400 6 M25A N P01 CU 400 6 M60A N P01 Wire mesh element Option P01 Pxx MP Filtri standard Customized MOBILE FILTRATION UNIT UFM 919 Filtration element should be ordered separately FILTRATION SURFACE HIGHER Inorganic microf...

Page 131: ... Pressure gauge Flexible suction hose DN50 L 3000mm Inclined cut lance DE50 L 700mm Lance 90 for suction of oil from the drums Inclined cut lance DE38 L 700mm 1 1 1 1 1 1 1 1 1 1 1 02200041 02200042 02200035 LMP4306BAF1P02 CU4006A01ANP01 CU4006A03ANP01 CU4006A06ANP01 CU4006A10ANP01 CU4006A16ANP01 CU4006A25ANP01 CU4006M25ANP01 CU4006M60ANP01 CU4006WA025ANP01 02001414 01044108 02050393 DLA30HA51P01 ...

Page 132: ...unter Communication module Adapter for 5 to 4 poles plug for the three phase motor 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 02200043 02200037 02200038 02200039 02200040 02200045 02200046 02200047 02200048 LMG140MFS05M4SANU SGEA01FS05M SGEA01M01021FG EGE0 02200049 02200050 02200051 02200052 ICMWMKUG12 0 ICMUSBI XXXXXX UFM919TA3020P01 UFM919TA3021P01 UFM919TA3020P01 UFM919TA3021P01 UFM919TA3020P01 UFM9...

Page 133: ...UFM919 Mobile filtration unit 131 ...

Page 134: ...rves the right to make changes to the models and versions of the products described at any time both for technical and commercial reasons The colours and photographs of the products are purely indicative Any reproduction partial or total of this document is strictly prohibited Rights reserved Mobile filtration unit 132 ...

Page 135: ......

Page 136: ...y GmbH St Ingbert Germany 49 0 6894 95652 2 0 sales mpfiltri de MP Filtri India Pvt Ltd Bangalore India 91 80 4147 7444 91 80 4146 1444 sales mpfiltri co in MP Filtri Shanghai Co Ltd Shanghai Minhang District China 86 21 58919916 116 sales mpfiltrishanghai com MP Filtri U K Ltd Bourton on the Water Gloucestershire United Kingdom 44 0 1451 822 522 sales mpfiltri co uk MP Filtri U S A Inc Quakertown...

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