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Enhanced Single Band
Mobile Radio Installation
Manual

*MN005720A01*

MN005720A01-AB

APRIL 2020

©

2020 Motorola Solutions, Inc. All rights reserved

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Summary of Contents for ASTRO 25

Page 1: ...Enhanced Single Band Mobile Radio Installation Manual MN005720A01 MN005720A01 AB APRIL 2020 2020 Motorola Solutions Inc All rights reserved ...

Page 2: ... 1 Dash Mount Configuration 23 1 2 2 Remote Mount Configuration 25 1 2 3 Multi Control Head 30 1 3 Motorcycle Configurations 30 1 4 Base Control Stations 30 1 5 Tools Required for Radio Installations 30 Chapter 2 Standard Configurations 32 2 1 Planning the Installation 32 2 1 1 Installation Examples 32 2 1 2 Wiring Diagrams 34 2 1 3 Radio Operation Wiring for Dash and Remote Configurations 45 2 1 ...

Page 3: ...n 68 2 4 4 GPS Antenna Placement 69 2 4 5 QMA Connection 69 2 4 6 GPS GLONASS and Wi Fi Antenna Connection 70 2 5 Installing the Speaker 70 2 5 1 Internal Speaker Disassembly 71 2 6 Microphone Hang Up Clip 73 2 7 RFID Option 74 2 7 1 RFID Reading 74 2 7 2 Programming RFID If Equipped 76 2 8 Completing the Installation 77 Chapter 3 Universal Relay Controller Installation 78 3 1 Universal Relay Cont...

Page 4: ...ly 94 4 5 2 Adapter Cable 95 4 6 Memory and Three Day Secure Key Retention Option 97 Chapter 5 Motorcycle Radio Installation 98 5 1 Motorcycle Radio Description 98 5 1 1 Transceiver Enclosure 98 5 1 2 Control Display Unit 98 5 1 3 Control Head Cable 98 5 1 4 Microphone 99 5 1 5 External Speaker 99 5 1 6 Headset Capability 99 5 1 7 Antenna 99 5 1 8 Ignition Sense ACC Wire 99 5 2 Installation Overvi...

Page 5: ...Emergency Switch Option 120 5 13 Installing the External Alarm Relay Option 120 5 14 Installing the Headset Accessory 120 5 15 Installing the O5 and E5 Control Head Sunshield 121 5 16 Horn Lights Wiring 123 5 17 Emergency Switch Wiring 124 Chapter 6 Finishing the Installation 125 6 1 Cable Connection 125 6 1 1 Connecting the Cables for O2 Control Head 125 6 1 2 Connecting the Cables for O3 Control...

Page 6: ...Appendix A Replacement Parts Ordering 132 A 1 Service Information 133 A 2 Service Information APAC 134 Glossary 137 MN005720A01 AB Contents 6 ...

Page 7: ... Mount Configuration for O7 Control Head 25 Figure 17 Remote Mount Configuration with Mid Power Transceiver Transceiver Interface Board CHIB Rear Assembly and O2 Control Head 26 Figure 18 Remote Mount Configuration with Mid Power Transceiver Transceiver Interface Board and O3 Control Head 26 Figure 19 Remote Mount Configuration with Mid Power Transceiver Transceiver Interface Board CHIB Rear Assem...

Page 8: ...lation Exploded View Also applicable for O2 O7 and E5 Control Heads 53 Figure 48 O9 Control Head Installation Exploded View 54 Figure 49 O5 Control Head Rear View Also applicable for O2 O7 and E5 Control Heads 55 Figure 50 O9 Control Head Rear View 55 Figure 51 APX Mobile O5 Control Head Front View 57 Figure 52 Radio Display with Current Control Head ID 57 Figure 53 APX Mobile O5 Control Head Fron...

Page 9: ...ing Diagram 84 Figure 88 Horn Light Wiring Diagram 85 Figure 89 Emergency Jumper Removal in Remote Mount 86 Figure 90 Gunlock Switch Redundancy Diagram 88 Figure 91 Siren PA Horn Ring Connections 89 Figure 92 Remote Control Head Pinouts 90 Figure 93 HKN6196_ VIP Connector Detail 90 Figure 94 Relay Coil 91 Figure 95 Field adjustment for Emergency Operation with Siren Accessory 92 Figure 96 Location...

Page 10: ... 112 Installing Cables 117 Figure 113 Installing the Transceiver 119 Figure 114 Motorcycle Wiring Harness Rework 121 Figure 115 Remote Mount Trunnion with Sunshield 121 Figure 116 Position the Sunshield 122 Figure 117 Slide the Control Head onto Trunnion 122 Figure 118 Position Control Head as Desired 123 Figure 119 Horn Lights Wiring Diagram 123 Figure 120 Emergency Switch Wiring Diagram 124 Figu...

Page 11: ...Settings in CPS 47 Table 6 Power Level Configurations 49 Table 7 Mid Power Trunnion Kit 51 Table 8 Available CAN Cables 56 Table 9 Ignition Interface Cables 56 Table 10 Power Cables 61 Table 11 Model Number Chart in 12 Digit ASCII Format 76 Table 12 Serial Number with Radio Band Tier Power 76 Table 13 VIP Output Connections 91 Table 14 VIP Input Connections 92 Table 15 Adapter Cable 95 Table 16 Tr...

Page 12: ... and 2 maintenance procedures CAUTION These servicing instructions are for the use of qualified personnel only To reduce the risk of electric shock do not service parts other than those contained in the Operating Instructions unless you are qualified to do so Refer all servicing to qualified service personnel MN005720A01 AB Foreword 12 ...

Page 13: ...ration of law in the sale of a product Disclaimer Please note that certain features facilities and capabilities described in this document may not be applicable to or licensed for use on a specific system or may be dependent upon the characteristics of a specific mobile subscriber unit or configuration of certain parameters Please refer to your Motorola Solutions contact for further information Tr...

Page 14: ...care must be taken and observed WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided might result in equipment damage NOTICE NOTICE indicates an operational procedure practice or condition that is essential to emphasize MN005720A01 AB Notations Used in This M...

Page 15: ...al MN005719A01 Enhanced Single Band Mobile Radio Detailed Service Manual PMLN6193 ASTRO APX Mobile Radio O2 Quick Reference Card PMLN5591 ASTRO APX Mobile Radio O3 Quick Reference Card PMLN5592 ASTRO APX Mobile Radio O5 Quick Reference Card PMLN6194 ASTRO APX Mobile Radio O7 Quick Reference Card PMLN5711 ASTRO APX Mobile Radio O9 Quick Reference Card MN006146A01 ASTRO APX Mobile Radio E5 Quick Ref...

Page 16: ...utions Motorola Solutions assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of Motorola Solutions Unless made in a separate agreement between Motorola Solutions and the original end user purchaser Motorola Solutions does not warrant the installation maintenance or service of the Product Motorola Solutions cannot be r...

Page 17: ... by defects in material workmanship A Product subjected to unauthorized Product modifications disassemblies or repairs including without limitation the addition to the Product of non Motorola Solutions supplied equipment which adversely affect performance of the Product or interfere with Motorola Solutions normal warranty inspection and testing of the Product to verify any warranty claim Product w...

Page 18: ...l have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software apparatus or devices not furnished by Motorola Solutions nor will Motorola Solutions have any liability for the use of ancillary equipment or software not furnished by Motorola Solutions which is attached to or used in connection with th...

Page 19: ...n page 65 of this manual Be sure that the Product Safety and RF Safety Booklet enclosed with this radio is available to the end user upon completion of the installation of this radio Before using this product read the guide enclosed with your radio which contains important operating instructions for safe usage and RF energy awareness and control for compliance with applicable standards and regulat...

Page 20: ...e to plan the installation carefully and leave extra room in the rear of the radio for cabling and accessory connections Leave extra space in the front of the radio for access controls and cabling if remote mount and to the sides of the radio so that you can access and install the trunnion screws wing screws NOTICE The rear accessory connector adds 0 75 in to the overall length The remote mount le...

Page 21: ...rear accessory connector adds 0 75 in to the overall length The remote mount length is 194 mm Figure 4 Front and Side View of O7 Control Head with Dash Mount Transceiver and Trunnion 178 51 224 207 194 51 80 Figure 5 Front and Side View of O3 Control Head with Coiled Cable 61 153 38 MN005720A01 AB Chapter 1 Introduction 21 ...

Page 22: ...ront and Side View of O5 Control Head with Remote Mount and Trunnion 51 180 75 Figure 8 Front and Side View of E5 Control Head with Remote Mount and Trunnion 180 51 82 Figure 9 Front and Side View of O7 Control Head with Remote Mount and Trunnion 209 178 91 108 82 MN005720A01 AB Chapter 1 Introduction 22 ...

Page 23: ... are the O2 O5 E5 and O7 control heads which are mounted on the front of the transceiver housing The second is the O3 control head which is connected to the transceiver through a coiled cable which is plugged into the CAN connector on the transceiver Electrical connection between the two takes place within the radio through a flexible circuit board between the connectors on the front of the transc...

Page 24: ...RO 25 Subscribers Enhanced Single Band Mobile Radio Figure 13 Dash Mount Configuration for O3 Control Head 1 1 No Description 1 ASTRO 25 Subscribers Enhanced Single Band Mobile Radio Figure 14 Dash Mount Configuration for O5 Control Head 1 MN005720A01 AB Chapter 1 Introduction 24 ...

Page 25: ...he vehicle The O2 O5 E5 and O7 control heads are mounted in remote trunnions near the operator The O3 and O9 control heads are also mounted near the operator using extension cables The transceiver and control head are mounted using a trunnion or other mounting hardware If the transceiver is located in a car trunk ensure that it is mounted securely and that sufficient cooling is provided Do not cov...

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