Motor Power FLEXI PRO Quick Start Manual Download

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FLEXI PRO Servo Drive

Quick Start Guide

120/240 VAC and 400/480 VAC

Revision 8.1

Firmware Version 1.41.2

DOC-FLEXI PRO-QSG-EN

Summary of Contents for FLEXI PRO

Page 1: ...FLEXI PRO Servo Drive Quick Start Guide 120 240 VAC and 400 480 VAC Revision 8 1 Firmware Version 1 41 2 DOC FLEXI PRO QSG EN...

Page 2: ...FLEXI PRO 2 Quick Start Guide...

Page 3: ...ork may be reproduced or transmitted in any form or by any means without prior written permission of Motor Power Company Disclaimer This product documentation was accurate and reliable at the time of...

Page 4: ...AC 21 Pin Assignments on FLEXI PRO 012 AP AF EC Models 21 FLEXI PRO 024 FLEXI PRO 030 400 480 VAC 23 3 Control Board 25 Overview 25 Controller Interface 25 Controller Interface Wiring 29 Machine Inter...

Page 5: ...ASCII commands VarCom Analog 10V Pulse Train AB signals CAN Communication CANopen CANopen all 1000h objects Manufacturer Specific CANopen all 2000h objects Standard Servo Drive Motion CANopen all 6000...

Page 6: ...o the FLEXI PRO must be grounded to the same earth ground as the FLEXI PRO Before you install the FLEXI PRO review the safety instructions in the product documentation Failure to follow the safety ins...

Page 7: ...FLEXI PRO Quick Start Guide 7 2 Wiring FLEXI PRO System Wiring Example of Servo System Wiring 120 240 VAC 1 Phase...

Page 8: ...FLEXI PRO 8 Quick Start Guide Example of Servo System Wiring 400 480 VAC 3 Phase...

Page 9: ...FLEXI PRO Quick Start Guide 9 FLEXI PRO Shielding and Bonding...

Page 10: ...FLEXI PRO 10 Quick Start Guide FLEXI PRO Grounding...

Page 11: ...FLEXI PRO Quick Start Guide 11 FLEXI PRO Pin Assignments FLEXI PRO 1D5 FLEXI PRO 003 120 240 VAC Pin Assignments on FLEXI PRO 1D5 FLEXI PRO 003 AP AF EC Models...

Page 12: ...FLEXI PRO 12 Quick Start Guide Pin Assignments on FLEXI PRO 1D5 FLEXI PRO 003 EB Models...

Page 13: ...FLEXI PRO Quick Start Guide 13 FLEXI PRO 4D5 FLEXI PRO 006 120 240 VAC Pin Assignments on FLEXI PRO 4D5 FLEXI PRO 006 AP AF EC Models...

Page 14: ...FLEXI PRO 14 Quick Start Guide Pin Assignments on FLEXI PRO 4D5 FLEXI PRO 006 EB Models...

Page 15: ...FLEXI PRO Quick Start Guide 15 FLEXI PRO 008 FLEXI PRO 010 FLEXI PRO 013 120 240 VAC Pin Assignments on FLEXI PRO 008 FLEXI PRO 010 FLEXI PRO 013 AP AF EC Models...

Page 16: ...FLEXI PRO 16 Quick Start Guide Pin Assignments on FLEXI PRO 008 FLEXI PRO 010 FLEXI PRO 013 EB Models...

Page 17: ...FLEXI PRO Quick Start Guide 17 FLEXI PRO 020 FLEXI PRO 024 120 240 VAC Pin Assignments on FLEXI PRO 020 FLEXI PRO 024 AP AF EC Models...

Page 18: ...FLEXI PRO 18 Quick Start Guide Pin Assignments on FLEXI PRO 020 FLEXI PRO 024 EB Models...

Page 19: ...FLEXI PRO Quick Start Guide 19 FLEXI PRO 003 FLEXI PRO 006 400 480 VAC Pin Assignments on FLEXI PRO 003 FLEXI PRO 006 AP AF EC Models...

Page 20: ...FLEXI PRO 20 Quick Start Guide Pin Assignments on FLEXI PRO 003 FLEXI PRO 006 EB Models...

Page 21: ...FLEXI PRO Quick Start Guide 21 FLEXI PRO 012 400 480 VAC Pin Assignments on FLEXI PRO 012 AP AF EC Models...

Page 22: ...FLEXI PRO 22 Quick Start Guide Pin Assignments on FLEXI PRO 012 EB Models...

Page 23: ...FLEXI PRO Quick Start Guide 23 FLEXI PRO 024 FLEXI PRO 030 400 480 VAC Pin Assignments on FLEXI PRO 024 FLEXI PRO 030 AP AF EC Models...

Page 24: ...FLEXI PRO 24 Quick Start Guide Pin Assignments on FLEXI PRO 024 FLEXI PRO 030 EB Models...

Page 25: ...6 RS232 Communication C7 Daisy Chain C8 Drive Address RotarySwitches Controller Interface Wire the digital and analog inputs and outputs according to the requirements of your application Unused pins m...

Page 26: ...ignal RS422 or Low side of the down count signal Secondary encoder B High side of the Secondary encoder input signal B RS422 Secondary encoder B Low side of the secondary encoder input signal B RS422...

Page 27: ...n count signal Secondary encoder B High side of the Secondary encoder input signal B RS422 Secondary encoder B Low side of the secondary encoder input signal B RS422 10 Ground Digital ground 28 Pulse...

Page 28: ...ntial analog command input 10 VDC 9 27 10 Ground Digital ground 28 11 29 Ground Digital ground 12 30 13 Ground Digital ground 31 Digital input 3 Opto isolated programmable digital input Read using IN3...

Page 29: ...FLEXI PRO Quick Start Guide 29 Controller Interface Wiring Controller Interface Wiring AP AF Models...

Page 30: ...FLEXI PRO 30 Quick Start Guide Controller Interface Wiring EC Models Controller Interface Wiring EB Models...

Page 31: ...econdary encoder B Low side of the secondary encoder input signal B RS422 Direction input High side of the direction signal Direction input Low side of the direction signal 3 Secondary encoder Z High...

Page 32: ...d 24V for I O biasing 19 24 VDC return AP AF Models Return of the user supplied 24 VDC Common input EC Models Common output EC Models 10 Fault relay 1 Terminal 1 of the dry contact fault relay 20 Faul...

Page 33: ...FLEXI PRO Quick Start Guide 33 Machine Interface Wiring EC Models...

Page 34: ...ction Pin Function 1 Incremental encoder A 14 Incremental encoder A Serial encoder data Serial encoder data 2 Incremental encoder B 15 Incremental encoder B Serial encoder clock Serial encoder clock 3...

Page 35: ...B Index Pulse and Halls Pin Twisted Pair Signal Description 1 Twisted Pair Incremental Encoder A 14 Incremental Encoder A 2 Twisted Pair Incremental Encoder B 15 Incremental Encoder B 3 Twisted Pair...

Page 36: ...air Signal Description 9 Twisted Pair Sine Encoder Sine 22 Sine Encoder Sine 10 Twisted Pair Sine Encoder Cosine 23 Sine Encoder Cosine 12 Twisted Pair Motor Temperature Sensor 25 Motor Temperature Se...

Page 37: ...VDC 26 Shield Sick 8V HIPERFACE Protocol and Sine Signal Pin Twisted Pair Signal Description 1 Twisted Pair Serial Data 14 Serial Data 9 Twisted Pair Sine Encoder Sine 22 Sine Encoder Sine 10 Twisted...

Page 38: ...rence 21 Resolver Reference 12 Twisted Pair Motor Temperature Sensor 25 Motor Temperature Sensor 24 Ground Optional Internal shield of each twisted pair sine cosine reference 26 Cable Shield Fieldbus...

Page 39: ...ll FLEXI PRO 120 240 VAC Models Pin Function C8 1 DC Shield 2 Unused 3 RXD 4 GND 5 TXD 6 GND 7 10 Unused Drive Address Switches Two rotary switches are used to set the drive address for both CAN and s...

Page 40: ...RO operation The STO Enable signal voltage must be 24 VDC If the application does not require STO control jumper pin 4 to pin 1 and pin 3 to pin 2 to bypass the STO STO Interface P1 All FLEXI PRO 120...

Page 41: ...O 003 One interface P3 for bus power and logic power FLEXI PRO 4D5 and FLEXI PRO 006 One interface P4 for bus power and logic power FLEXI PRO 008 FLEXI PRO 010 and FLEXI PRO 013 One interface P4 for b...

Page 42: ...AC Phase 1 4 L2 AC Phase 2 5 L1C Logic AC Phase 1 6 LC2 Logic AC Neutral FLEXIPRO 4D5 FLEXIPRO 006 Pin Pin Label Function P4 1 L1 AC Phase 1 2 L2 AC Phase 2 3 L3 AC Phase 3 4 L1C Logic AC Phase 1 5 L...

Page 43: ...the application does not require STO control jumper pin 4 to pin 1 and pin 3 to pin 2 to bypass the STO STO Interface P1 P3 All FLEXI PRO 400 480 VAC Models Pin Pin Label Function P1 P3 1 24V STO Enab...

Page 44: ...On wait 1 minute before switching On again regardless of time in Off state AC Input and Regeneration Resistor Interface P3 P5 All FLEXI PRO 400 480 VAC Models Pin Pin Label Function P3 P5 1 L1 AC Pha...

Page 45: ...se to and select the Motor Power Company FlexiSUITE Drivers folder The wizard will automatically select and install the driver file 3 Look at the 7 segment display on the FLEXI PRO front panel Upon in...

Page 46: ...inoperable until power is cycled Contact technical support 0 0 Mode Operation Mode 0 Serial Velocity Drive disabled enabled 1 1 Mode Operation Mode 1 Analog Velocity Drive disabled enabled 2 2 Mode O...

Page 47: ...lt Control EEPROM Fault A problem accessing the EEPROM on the control board Fatal fault drive cannot be operated Contact technical support e107 Fault Power EEPROM Fault A problem accessing the EEPROM...

Page 48: ...d MIFOLDFTHRESH Check motor drive sizing This fault can occur if the drive is under sized under powered for the application Check that the commutation angle is correct i e commutation is balanced Chec...

Page 49: ...exceeded 1 2 times the velocity limit The velocity limit is set using VLIM Check that VLIM is set to match the application requirements Using velocity loop tuning check for excessive overshoot J1 Fau...

Page 50: ...lt occurred on the power brake Replace the motor brake o Flash Fault Over Voltage The bus voltage exceeded the maximum value Check whether a regen resistor is required for the application o Steady War...

Page 51: ...coder are connected properly The cable must be shielded r14 Fault Sine Encoder Quadrature Fault Mismatch between calculated and actual encoder quadrature information Check the feedback device wiring C...

Page 52: ...alization r27 Fault Motor Phases Disconnected One of the motor phases is disconnected The current of one of the motor phases is effectively zero for more than 160 electrical degrees while the current...

Page 53: ...les r4 Fault A B Line Break One of the primary feedback signals is not connected This fault occurs in incremental encoder resolver and sine encoder feedback types Check whether all signals from the pr...

Page 54: ...ication Otherwise contact technical support t1 Fault Power Stage Over Temperature The temperature on the power board has exceeded the preset limit Check if the ambient temperature exceeds the drive sp...

Page 55: ......

Page 56: ...RO Servo Drive Quick Start Guide Motor Power Company s r l Via Leonardo Da Vinci 4 42024 Castelnovo Sotto Reggio Emilia Italia Tel 39 0522 682710 Fax 39 0522 683552 info motorpowerco it www motorpower...

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