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The Specialist In Drum Handling Equipment

Model 185XGR

Super-Duty Kontrol-Karrier

ContentS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . .   1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1
Safety Information. . . . . . . . . . . . . . . . . . . . .   1 - 2
Machine  Description.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .      3
Assembly  Instructions.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .      3
Operating Instructions. . . . . . . . . . . . . . . . . . . .     4
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . .   4
Parts List and Diagram. . . . . . . . . . . . . . . . .   5 - 6

operator’s Manual 

for Morse 

Super-Duty Kontrol-Karrier

Model 185XGR

Serial number  0818 to 0619 (MMYY)

Copyright 2019  -  Morse Mfg. Co., Inc. 

 

Form PL185XGR  (0818-0619)    

(Updated 12 Aug, 2019)

               

1

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However, 

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged 

• 

freight, always sign noting the damage on the 

Bill of 

Lading

Document the damage and have the truck driver sign. We 

• 

recommend keeping a digital camera at your receiving dock 

for this purpose. 

Open packages expeditiously to check the condition of the 

• 

goods. There is only a 24 hour window to notify the carrier 

of any concealed damage. 

Immediately 

• 

report all damage to the shipping company!

 

Then you may contact Morse for assistance with your 

freight claim. 

Morse Manufacturing will not be held responsible for any 

• 

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in 

workmanship or materials for two years when used properly within 

its rated capacity. Warranty does not cover wear from normal use 

or damage from accident or abuse. Motors and other purchased 

parts carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a 

return authorization number, and for return freight advice. Return 

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to 

repairing or replacing the product. Customer assumes liability for 

any modifications, unauthorized repairs or parts substitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is 

engineered for safety and efficiency, a high degree of responsibility 

must be placed upon the machine operator to follow safe practices, 

based primarily on common sense, upon which true safety 

depends.

Failure to follow the safety precautions in this manual can result in 

personal injury or property damage. Observe the same precautions 

as with similar machinery where carelessness in operating or 

maintenance is hazardous to personnel. Carefully read the safety 

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in 

the drum(s) and take all necessary precautions. Safety shoes, 

work gloves, hard hat and other personal protective devices are 

recommended.

Prior to initial use, inspect all moving parts and test rotation of 

chain wheel and drum holder assembly. Inspect drum holder 

assembly for proper operation. Perform necessary load test, 

inspections, operator training, etc.

[email protected]

103 kuhn Rd.

Syracuse, NY, 13208 U.S.A.

morsedrum.com

(315) 437-8475

Summary of Contents for 185XGR

Page 1: ...oes not cover wear from normal use or damage from accident or abuse Motors and other purchased parts carry the warranties of their manufacturers For warranty claims contact your Morse Dealer to obtain a return authorization number and for return freight advice Return freight must be prepaid In all instances liability is limited to the purchase price paid or to repairing or replacing the product Cu...

Page 2: ...ate damaged or malfunctioning unit or a unit with missing parts WARNING DO NOT lift people or suspend loads over people Stay clear of suspended loads WARNING DO NOT lift loads higher than necessary WARNING DO NOT leave suspended loads unattended WARNING DO NOT remove or obscure warning labels WARNING DO NOT operate without first having read and understood operating manual WARNING DO NOT make alter...

Page 3: ...elow any part of a raised drum handler or drum Read operating instructions and review the pictures in the sales brochure before operation The Kontrol Karriers is a Group 1 structural and mechanical below the hook lifting 4 device which are covered by the American National Standard ASME B30 20 The user should comply with all aspects of this standard The model 185XGR has a maximum capacity rating of...

Page 4: ...Relocate hoist hook to lifting eye closest to the chain wheel 10 Remove the drum by activating the release lever and opening the toggle clamp Swing both hinged bands open Push the Kontrol Karrier away from the drum CAUTION DO NOT allow drum to impact on floor ground or dumping station etc CAUTION DO NOT exceed weight capacity of 2500 Lb 1134 kg for FULL drum 1250 Lb 567 kg for HALF FULL drum WARNI...

Page 5: ... WHEEL 5 8 BORE 3 2 5278 P SET SCREW 5 16 18 X 3 4 KNURL 4 1 5245 P GUIDE POCKET CHAIN WHEEL 5 1 1326 P KEY SQUARE 3 16 X 1 6 1 1325 P KIT POCKET WHEEL CPT 285GR 7 1 603 P SPEED REDUCER 2 STAGE 8 2 1166 P WASHER 3 8 USS 1 OD 9 2 1502 P HHCS 7 16 14 X 1 1 4 GR5 10 1 3883 P OVERHEAD WELD W BRG 185XGR 11 1 1473 P NUT 5 8 11 REV HEX LOCK 12 1 565 P HHCS 5 8 11 X 4 1 2 GR5 13 1 550 P IDLER ARM W BRG 18...

Page 6: ...1 4512 P SADDLE WELD XGR 2500LB NOT SOLD SEPARATELY 102 2 6294 P SHCS 1 2 13 X 8 103 1 3067 P CATCH 375 R TOGGLE CAMLOCK 104 1 4516 P FRONT BAND WELD CLAMP XGR 105 1 4187 P TOGGLE CLAMP W 6 U GR 106 1 3601 P RELEASE LEVER 2984 P 107 1 4682 P U BOLT 6 375 R CLAMP 108 8 22 P SHCS 3 8 24 X 5 8 109 1 4515 P FRONT BAND WELD CATCH XGR 110 2 6266 P NUT 1 2 13 NYLON LOCK 111 1 525 P KEY WOODRUFF SIZE F AS...

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