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AT-FIFG Air Head Crimp Tool 

Doc No. ATS-640054100 

Release Date: 09-22-03 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: C 

Revision Date: 04-12-12 

Air Powered 

Crimp Tool Head 

InsulKrimp™

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64005-4100 

Engineering No. AT FIFG

 

 

FEATURES

 

 

Quick-change tool head for the 19279-0001 (AT-200) 

 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping 

 

SCOPE 

Products: InsulKrimp™ Flag Quick Disconnects fully Insulated (Standard Flare) Terminals 14-22 AWG.  This tool 
head is intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 
(ATBA) and foot switch. 
 
Testing 
Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  
The following charts show the UL specifications for various wire sizes.  The tensile strength is shown in 
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. 

 

Wire Size  (AWG) 

*UL 310 

22 

20 

13 

18 

20 

16 

30 

14 

50 

*UL – 310 – Quick Disconnects, Flags and Couplers 
 
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.  
We will be adding to this list and an up to date copy is available on www.molex.com. 

Wire Size: 18 – 22 AWG 0.80 – 0.35mm² 

Terminal No.  Terminal Eng No. (REF) 

Wire Strip Length  Insulation Diameter Maximum 

In. 

mm 

In. 

mm 

19007-0001 

AA-2220 

.344 

8.73 

.176 

4.47 

19007-0005 

AA-2220X 

.344 

8.73 

.240 

6.10 

19007-0009 

AA-2222 

.344 

8.73 

.176 

4.47 

19007-0011 

AA-2222X 

.344 

8.73 

.240 

6.10 

19007-0015 

AA-2223 

.344 

8.73 

.176 

4.47 

19007-0017 

AA-2223X 

.344 

8.73 

.240 

6.10 

19007-0064 

AA-2220V 

.344 

8.73 

.176 

4.47 

19007-0067 

AA-2222V 

.344 

8.73 

.176 

4.47 

19007-0070 

AA-2223V 

.344 

8.73 

.176 

4.47 

Summary of Contents for AT FIFG

Page 1: ... test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 310 22 8 20 13 18 20 16 30 14 50 UL 310 Quick Disconnects Flags and Couplers Th...

Page 2: ...l for the 19279 0001 AT 200 for mounting this crimp tool head Crimping Terminals 1 Place the flag terminal barrel into the conductor anvil of the lower jaw Make sure the closed end of the barrel is touching the locator See Figure 1 Caution Never operate this tool without the supplied safety shield in place Never place fingers in the tool nests 2 Insert the properly stripped wire into the terminal ...

Page 3: ...en tool is not in use store the tool in a clean dry area Tool Calibration A Certificate of Calibration see last page was supplied with the tool To recalibrate this tool measurements should be taken from each conductor nest and compared to this chart The tool should be lubricated prior to recalibration to ensure consistent measurements Nest Color Code Wire Range X Dimension Conductor Crimp Crimp In...

Page 4: ... 12 2 3 1 Figure 5 M4 LOCKNUT W HEX NYLON INSERT 4 5 M4 X 20LG PAN HEAD SCREW PARTS LIST Item Order No Description Quantity 64005 4100 Crimp Tool Head Figure 5 1 64005 0000 Basic Air Tool Head 1 2 64001 4175 Locator Assembly 1 3 64001 4170 Tooling Kit 1 Tooling Kit Only 4 64001 4102 Conductor Punch 1 5 64001 4101 Conductor Anvil 1 ...

Page 5: ...s List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30Llong Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an industrial supply company such as MSC 1 800 645 7270 ...

Page 6: ...ngineering No AT FIFG Tool Order Number Tool Eng Number Tool Revision Serial Number Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 Actual Range Conductor Nest 2 Actual Technician Date of Calibration Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation Visit our Web si...

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