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Hand Crimp Tool for ULTRA-FIT Crimp Terminals 

Doc No: ATS-6382754HM 

Release Date: 01-30-15 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 01-30-15 

TYPE 4A 

ROLLING 

INSULATION 

CRIMP HEIGHT 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CONDUCTOR 

CRIMP HEIGHT 

BEND DOWN 

BEND UP 

TWISTING 

SEAM 

CUT-OFF 

TAB 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63827-5470

 

Hand Crimp Tool 

Order No. 63827-5400

 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

 

Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 

ULTRA-FIT Crimp Terminals

, 20-22 AWG (UL1061) wires. 

 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

UL1061 Wire is Recommended 

Strip Length 

AWG  mm²  Type 

mm 

In. 

mm 

In. 

172253 

172253-3111  172253-3112 

20-22  ---  UL1061 

1.22-1.44 

.048-.057 

3.50-4.00  .138-.158 

172253-3123 

 

 

DEFINITION OF TERMS 

 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

Summary of Contents for 63827-5470

Page 1: ...ly designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order...

Page 2: ...guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height however crimp force is adjustable See instructions above Variations in tools terminals wire stranding and insulation types may affect crimp height 3 This tool is intended for standard conductor sizes It may not give a good ins...

Page 3: ...he terminal Maintain a light and constant pressure on the wire that is seated in the terminal at all times Do not let go of the wire Be sure to hold the wire and terminal in place until the terminal is fully crimped See Figure 3 6 Close the tool until the ratchet releases 7 Lift the wire stop blade up 8 Carefully remove the crimped terminal Note To maintain good brush control and a consistent bell...

Page 4: ... keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 9 Warranty This tool is for electrical terminal crimping purposes o...

Page 5: ...ce Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter...

Page 6: ...T RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 9 M4 X 6mm LONG BHCS 2 5 1 PARTS LIST Item Order Number Description Quantity 1 63827 5470 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63827 5475 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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