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Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal 

Doc No: 638275000 

Release Date: 04-27-15 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: B 

Revision Date: 05-24-17 

INSULATION 

CRIMP 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CONDUCTOR 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

WIRE 

TWISTING 

CUT-OFF 

TAB 

SEAM 

HAND CRIMP 

TOOL

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 63827-5000 

 

FEATURES

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision, user-friendly terminal locator holds terminals in the proper crimping position 

 

Right and Left handed applications 

 

Dies and Locator from this tool can be used in the Battery-Powered Tool Order No. 63816-0200 (110 V) or 
63816-0250 (220 V) with the use of the 63816-0800 Crimp Head 

 

Many different tool kits can be used with a single Battery-Powered Crimp Tool 

 

This tool is RoHS compliant; however, RoHS compliance is not required 

 

SCOPE 

Products: 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal, 28 AWG. 
 

Terminal Series No. 

Terminal Order No. 

Reel Form Only (1) 

Wire Size 

Insulation Diameter (Max) 

Strip Length 

AWG  mm² 

mm 

In. 

mm 

In. 

104505 

104505-8003 

28 

0.089 

0.97 

.380 

1.10-1.40  .043-.055 

(1) Customer to cut off terminal from reel: 0.10mm (.004”) maximum Cut-Off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

TYPE 4D 

Summary of Contents for 63827-5000

Page 1: ...or holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is RoHS compliant however RoHS compliance is not required SCOPE Pr...

Page 2: ... height measurements may very slightly An occasional destructive pull force test should be performed to check hand tool crimp Pull force value must exceed the minimum pull force specifications listed OPERATION CAUTION Crimp only the Molex terminals listed in the scope for this tool Do not crimp hardened objects because damage can occur to the tool frame or crimp dies Open the tool by squeezing the...

Page 3: ...e parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 6A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top sl...

Page 4: ... by following the instructions in the locator replacement section Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing s...

Page 5: ...g your index finger squeeze the link toward the top of the hand tool frame This will release the preload adjustment wheel 2 Rotate the setting wheel counterclockwise CCW to increase handle force The numbers will display higher To decrease handle force rotate the setting wheel clockwise CW 3 Release the link to lock the setting wheel in place 4 Check the crimp specifications or conduct a pull test ...

Page 6: ...tion Molex does not certify or re certify hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire that has been stripped 12 7mm 50 long so that there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex website ...

Page 7: ...l Figure 13 1 63827 5075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks listed herein belong to their...

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