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Hand Crimp Tool for Ring Tongue Terminal 

Doc No: ATS-6382711HM  Release Date: 11-18-13 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: A 

Revision Date: 11-18-13 

INSULATION CRIMP 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

WIRE 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

SEAM 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63827-1170

 

Hand Crimp Tool 

Order No. 63827-1100

 

 

FEATURES 

 

%

 

A full cycle ratcheting hand tool ensures complete crimps 

%

 

Ergonomically designed soft handles 

%

 

Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 as indicated, and RoHS compliant. 

 

SCOPE 

Products:  Ring Tongue Terminal for 14-24 AWG Wire (1.50 - 0.50mm²), Metal Strip. 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

IPC/WHMA-A620 (1)

 

Terminal Insulation

 

Maximum (2) 

Reel form only (3) 

AWG 

mm² 

mm 

In. 

mm 

In. 

mm 

In. 

94511 

94511-1310  94511-1311 

18-20  1.50 - 0.50  1.75 -2.50

 

.069 -.098 

3.00 

.118 

5.00-6.00  .197-.236 

94511-1410  94511-1411 
94511-1520  94511-1521 
94511-1610  94511-1611 

(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. 
(2) Overall insulation OD specification for terminal. 
(3) The terminals above are reeled parts only.  Customer to cut off terminal from reel. 

 

DEFINITION OF TERMS

 

 
 
 
 
 
 
 
 
 
 
 

TYPE 4C 

Summary of Contents for 63827-1170

Page 1: ... installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 as indicated and RoHS compliant SCOPE Products Ring Tongue Terminal for 14 24 AWG Wire 1 50 0 50mm Metal Strip Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A620 1 Ter...

Page 2: ... 2 00 075 079 2 75 2 90 108 114 118 26 5 X 20 0 50 1 80 1 90 071 075 2 65 2 80 104 110 78 17 5 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTAL...

Page 3: ...ing the locator into position The terminal must then be loaded into the locator in the closed crimp position See Figure 5 4 Press down on the wire stop on the locator as shown in Figure 4 5 Insert the proper terminal into the proper nest opening Make sure when choosing the nest opening it will correspond with the A B or C profile on the hand tool 6 Return the locator to its original position 7 Tur...

Page 4: ...vot points and bearing surfaces in the tool head are protected with a thin coat of high quality machine oil Do not oil excessively The use of light oil such as 30 weight automotive oil every 5 000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration See Figure 8A or 8B for lubrication points 4 Store the tool in a clean and dry area when not in use Miscrimps or...

Page 5: ...use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool CAUTION Repetitive use of this tool should be avoided Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelin...

Page 6: ...cations for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 10 Figure 11 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this...

Page 7: ... A Revision Date 11 18 13 HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 1170 Tool Kit with Locator 1 3 63827 1175 Locator only REF RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY ...

Page 8: ...8 Revision A Revision Date 11 18 13 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 1170 63827 1170 Tool Kit with Locator 1 Visit our Web site at http www molex com ...

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