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Hand Crimp Tool for 2.50mm (.098”) Wire-to-Board Crimp Terminals 

Doc No: ATS-6382375HM 

Release Date: 09-27-10 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: B 

Revision Date: 10-14-10 

INSULATION 

CRIMP 

SEE NOTE 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

COND.CRIMP 

HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

CUT-OFF TAB 

SEAM 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63823-7570

 

Hand Crimp Tool 

Order No. 63823-7500

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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A-620 Class 3 compliant and RoHS compliant 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 2.50mm (.098”) Wire-to-Board Crimp Terminals, 22-28 AWG. 

 

Terminal 

Series No. 

Terminal 

Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

50752 

50752-8000  50752-8100  22-28  0.35-0.08 

1.15-1.80 

.045-.071  2.00-2.50  .078-.098 

 

Customer to cut off terminal from reel: 0.20mm (.008”) maximum Cut-off Tab

See Conditions on page 2. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 4A 

Summary of Contents for 63823-7570

Page 1: ...o A 620 Class 3 compliant and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 2 50mm 098 Wire to Board Crimp T...

Page 2: ...mm In mm In mm In mm In N Lb 22 24 26 28 50752 22 0 35 0 84 0 89 033 035 1 20 047 1 8 071 1 80 071 39 2 8 8 X 24 0 20 0 76 0 81 030 032 1 20 047 1 8 071 1 80 071 29 4 6 6 X 26 0 12 0 71 0 76 028 030 1 20 047 1 7 067 1 80 071 19 6 4 4 X 28 0 08 0 67 0 72 026 028 1 20 047 1 7 067 1 80 071 9 8 2 2 X To Achieve IPC A 620 Class 3 Crimps the following over all wire insulation diameter ranges are recomme...

Page 3: ...at is seated in the terminal at all times Do not let go of the wire Be sure to hold the wire and terminal in place until the terminal is fully crimped See Figure 3 6 Close the tool until the ratchet releases 7 Lift the wire stop blade up 8 Carefully remove the crimped terminal Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Note The tamper...

Page 4: ...l life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck ...

Page 5: ... is measured with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools CAUTION Molex crimp specifications are valid only when us...

Page 6: ...Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 7570 63816 0000 Hand Crimp Frame Short N A N A 6 63816 0050 Hand Crimp Frame Long N A N A 6 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 7 63816 0100 Air Power Tool 63816 0700 ...

Page 7: ...ET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 7500 Item Order Number Description Quantity 1 63823 7570 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 7575 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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