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Hand Crimp Tool for Mini KK Crimp Terminals  

Doc No: ATS-6382369HM 

Release Date: 02-24-11 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: A 

Revision Date: 02-24-11 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63823-6970

 

Hand Crimp Tool 

Order No. 63823-6900

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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A-620 Class 3 compliant and RoHS compliant 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: Mini KK Crimp Terminal, 22-28 AWG. 

 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Reel 

Loose  

AWG 

mm² 

mm 

In. 

mm 

In. 

5659 

08-07-0038  08-07-0039  22-28  0.35-0.08 

1.20-1.70 

.047-.067 

2.50-3.00  .098-.118 

Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab. 

See Conditions on page 2. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 

The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the scope. 

TYPE 4A 

Summary of Contents for 63823-6900

Page 1: ...mpliant and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Mini KK Crimp Terminal 22 28 AWG Terminal Series N...

Page 2: ... 12 0 70 0 75 028 030 1 40 055 X 28 0 08 0 66 0 71 026 028 1 40 055 X Terminal Series No Wire Size Insulation Diameter Insulation Crimp Pull Force Minimum Height Ref Width Ref AWG mm2 mm In mm In mm In N Lb 5659 22 0 35 1 60 1 70 063 067 1 70 067 1 85 073 39 23 8 8 24 0 20 1 40 1 50 055 059 1 65 065 1 85 073 29 42 6 6 26 0 12 1 30 1 45 051 057 1 50 059 1 75 069 19 61 4 4 28 0 08 1 20 1 30 047 051 ...

Page 3: ...ated in the terminal at all times Do not let go of the wire Be sure to hold the wire and terminal in place until the terminal is fully crimped See Figure 3 6 Close the tool until the ratchet releases 7 Lift the wire stop blade up 8 Carefully remove the crimped terminal Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed Note The tamper proof r...

Page 4: ...Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed...

Page 5: ...red with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools CAUTION Molex crimp specifications are valid only when used with M...

Page 6: ...ular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 6970 63816 0000 Hand Crimp Frame Short N A N A 6 63816 0050 Hand Crimp Frame Long N A N A 6 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 7 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 7 63816 0100 Air Power Tool 63816 0700 Air Powe...

Page 7: ...SE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 9 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 6900 Item Order Number Description Quantity 1 63823 6970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 6975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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