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Heavy Duty Joystick

Heavy Duty Joystick Omni (P002-73) - Heavy Duty Joystick R-

net (P002-77)

Installation Manual

Edition 7, July 2021

Summary of Contents for Heavy Duty Joystick Omni

Page 1: ...moving forward together Heavy Duty Joystick Heavy Duty Joystick Omni P002 73 Heavy Duty Joystick R net P002 77 Installation Manual Edition 7 July 2021 ...

Page 2: ... Important information 5 Warranty 6 Repair and replacement 6 Amendments 6 Disclaimer and limitations of remedies 7 Voiding of warranties 7 Technical support 8 Warning labels 9 Limited liability 10 Preparations 11 Qualified service engineer 11 Tools 11 Installation plan 12 ...

Page 3: ... Mounting Ring Assembly 15 Operation 16 Configuration 17 Software download 17 Defining parameter settings 18 Parameter settings 18 Testing 24 Check the device for intactness 24 Operational test 24 Test drive 25 Stop test 26 First time use 27 Maintenance 29 Monthly inspection 29 Yearly inspection 29 Error codes 30 ...

Page 4: ...log 34 R net Joystick Connection 37 Purpose 37 Connecting the R net communication cable 37 R net parameters 39 LED status 39 Error codes 40 R net trip codes 42 Fault log 42 Supported R net parameters 46 Technical data 50 Product description code 50 Joystick connectors 50 Dimensions 50 Required force 51 ...

Page 5: ...tion about your device Please read it carefully before use and store safely for future reference Our team will be happy to answer your questions mo vis bv Biebuyckstraat 15D 9850 Deinze Belgium http www mo vis com contact mo vis com 32 9 335 28 60 4 Heavy Duty Joystick Installation Manual ...

Page 6: ...er property In order to reduce these risks you should carefully read this installation manual paying particular attention to the safety instructions and warning texts NOTICE Only install this product on a wheelchair where the wheelchair manufacturer allows the installation of third party parts Heavy Duty Joystick Installation Manual 5 ...

Page 7: ...yond the initial purchaser from an authorized mo vis dealer or mo vis itself Repair and replacement For warranty service contact your dealer or us if bought directly In the event of a defect in material or workmanship the dealer or customer must obtain a Return Merchandise Authorization RMA number from us The product must be shipped to a service centre designated by mo vis mo vis will repair or at...

Page 8: ...plies to defects in material or construction Voiding of warranties The foregoing warranties are contingent upon the proper installation use maintenance and care of the product The warranty will be void if the product has been installed or used improperly or if it has been repaired or any part replaced by persons other than mo vis or an authorized dealer This product is considered as a non servicea...

Page 9: ...f technical problems 1 Contact mo vis at contact mo vis com or 32 9 335 28 60 2 Always state the device serial number when contacting us This ensures you are provided with the correct information 8 Heavy Duty Joystick Installation Manual ...

Page 10: ...onably foreseeable operating conditions NOTE This symbol indicates general notes and information CAUTION This symbol indicates caution for a hazardous situation that if not avoided could result in minor or moderate injury WARNING This symbol indicates a warning for a hazardous situation that if not avoided could result in death or serious injury Heavy Duty Joystick Installation Manual 9 ...

Page 11: ...al CAUTION Carry out only the service and maintenance activities specified in this manual as long as you comply with the demands stated in this manual for a specific action In case of doubt contact mo vis WARNING The device should always be tested without any person sitting in the wheelchair after every alteration of the physical installation or adjustment of the parameters 10 Heavy Duty Joystick ...

Page 12: ...condition of the device Qualified service engineer Only a qualified service engineer may install the device CAUTION An incorrect programming of the wheelchair electronics may cause damage to the devices or injury to the user Tools Use an Allen wrench to install the device CAUTION Use proper tools to install and adjust the device The use of improper tools may cause damage to the device Heavy Duty J...

Page 13: ...ated A robust and reliable positioning Hard or sudden movements of the wheelchair may not disorganize the installation WARNING Protect the device against bumps Mind damaging the unit and wiring Make sure that cabling is mounted in such a way that excessive wear and tear is avoided WARNING Do not use the joystick as only support for hands or limbs Movements and shocks may disrupt controls 12 Heavy ...

Page 14: ...ration and at your own risk Contact mo vis for more information Installing the Heavy Duty Joystick 1 Define the position of the joystick When the USB connection points towards the user a forward movement of the joystick will result in an according forward movement of the wheelchair If needed you can change this position in steps of 90 with the Configurator Software 2 Mount the unit with the two in...

Page 15: ...ve the protective cover If the connections are not used always put or keep the protective covers in CAUTION This is Class I Medical Device MDR 2017 745 All accessories including switches must also comply with the MDR 2017 745 regulations e g the mo vis Twister tested according to EN12184 standards 5 Connect the cabling to the wheelchair electronics CAUTION All wheelchair electronics must be switch...

Page 16: ...lat surface for example tray or table top you can use the Heavy Duty Mounting Ring Assembly M002 28 to secure the joystick directly to the surface CAUTION Tighten the screws firmly but not excessively Excessive force may damage the unit Heavy Duty Joystick Installation Manual 15 ...

Page 17: ...n moves in that direction Speed the further you move the joystick from the default center position the faster the wheelchair moves Stop whenever you release the joystick the joystick moves back to the default center position and the wheelchair stops CAUTION Avoid hitting obstacles during driving WARNING When the LED light flashes and or after every incident with the wheelchair or the mo vis device...

Page 18: ...Software on our website http www mo vis com Software requirement Windows version 10 For all details on how to install and use the software we refer you to the Configurator Software manual To configure the parameters of the device you need dealer level access This level is password protected Contact mo vis to obtain the password NOTE Never share your password with anyone and keep access to the Conf...

Page 19: ...Upload the configuration 4 Test the configuration and adjust if necessary Parameter settings SETTING DESCRIPTION PARAMETERS 0 Default 0 Min 270 Max Mounting direction It can be easier to mechan ically mount the joystick under an angle This func tion swaps the joystick axis per 90 clockwise to com pensate for the rotation of the joystick 90 Step 5 Default Dead band Neutral zone around the joystick ...

Page 20: ... Off Always deacti vated Manual De activated manually by the user Compensa tion mode Defines activation of the compensation algorithm For R net can be set indi vidually for each profile On Always acti vated Very weak Almost no slow down Compensa tion factor Lowers forward backward Y driving speed on rough terrain Wheelchair type and weight Weak Slows down less compared Heavy Duty Joystick Installa...

Page 21: ...he joystick is mounted on a location that may multiply the value of a shock e g on an arm the setting should be lowered to Weak or Very weak Frontwheel driven wheelchairs are less affected by this factor than rearwheel driven Very strong Slows down more com pared to strong None No compensa tion X compen sation To limit the steering reac tion if the wheelchair over reacts on steering com mands This...

Page 22: ...100 of Y level Fast Fast executing speed Normal Normal exe cuting speed De activati on pattern Active if compensation mode is set to Manual To activate deactivate nudge the joystick Forward Backward Forward Agile users may be able to execute this pattern quite quickly Set this parameter according to the agility of the user NOTE Slow may cause the wheelchair to drive while Slow Slow execut ing spee...

Page 23: ...n 70 in any direction LED will flash orange The tilt sensor inhibit becomes inactive again when the angle becomes less than 60 green LED is on see Omni Joystick Con nection on page 31 and R net Joystick Connection on page 37 The use of this functional ity certainly makes sense when a mo vis joystick is integrated in a tray or other tilting surface mounting Off 22 Heavy Duty Joystick Installation M...

Page 24: ...SETTING DESCRIPTION PARAMETERS aid NOTE The tilt sensor response time is less than or equal to 1s Heavy Duty Joystick Installation Manual 23 ...

Page 25: ...25 4 Stop test on page 26 Check the device for intactness Check whether The device is not bent or damaged Housing cabling and all connectors are not damaged The device returns to its default position when moving and releasing the joystick forward backward left and right Operational test CAUTION Execute this test only on a level surface with at least one metre of free space around the wheelchair 24...

Page 26: ...ck You should hear the parking break react within a few seconds 5 Repeat 3 and 4 three times while slowly moving the joystick towards you to the left and to the right 6 Check whether the power on off pwr and mode in switch function properly Test drive Do a test drive with the wheelchair 1 Check whether the wheelchair and all its functionalities function correctly in all positions the user may use ...

Page 27: ...p test Drive full speed ahead and shut down the wheelchair with the power on off switch The wheelchair may not suddenly stop but must slow down to a gradual stop 26 Heavy Duty Joystick Installation Manual ...

Page 28: ...stallation and explain the functionality of every new button 2 Have the user test all positions of the device If needed adjust the position of the device Are the joystick and the switches within easy reach Can the user safely operate the power chair with the least effort Is the placement of the device in all available positions optimal for the user 3 Explain the possible problems and how to addres...

Page 29: ...WARNING The device should never be covered or blocked in order to avoid uncontrollable behavior of the joystick and or the wheelchair 28 Heavy Duty Joystick Installation Manual ...

Page 30: ...ctionality all parts of the device should be cleaned on a regular basis monthly or whenever needed Monthly inspection Monthly or whenever needed check whether All bolts and screws are still firmly tightened There is no damage to any wiring There is no excessive wear to any of the parts Yearly inspection We advise to have at least yearly a full check of the wheelchair and its operating systems by a...

Page 31: ...ay is followed by a number of flashes with a short delay The error message depends on the connection type Count the number of flashes and look up the according error message in Omni Joystick Connection on page 31 or R net Joystick Connection on page 37 30 Heavy Duty Joystick Installation Manual ...

Page 32: ...nectivity The Omni Joystick allows you to connect to a wheelchair with a Curtiss Wright Omni or Omni2 display Optional mo vis adapters allow you to connect the Omni Joystick to a wheelchair with DX Joystick Interface Omni DX P002 31 Easy Rider Joystick Adapter Omni Easy Rider M002 90 Otto Bock Curtis electronics Joystick Interface Omni Otto Bock Curtis P002 37 NOTE Third party adapters might also ...

Page 33: ...atus The illumination of the LED on the joystick interface indicates the operational status of the joystick JOYSTICK STATUS TILT PARAMETER JOYSTICK TILTED LED STATUS Operational Enabled N LED on Operational Enabled Y LED flashes as heartbeat Operational Disabled Y LED on Operational Disabled N LED on Error X X Flash the error code 32 Heavy Duty Joystick Installation Manual ...

Page 34: ... error message in the table below FLASH COUNT REASON REQUIRED ACTION 1 2 Connection cable dri ver issues Check replace cable to wheel chair and or check replace sensor cable if available or replace PCB 3 Power supply Check cable and or replace PCB 4 Joystick sensor fault Check replace joystick 5 6 ADC internal Analog to Digital converter Replace PCB 7 Test flag failed or Diag nostic failed Redo te...

Page 35: ... fault log with counters is maintained The fault log can be accessed by the configurator dealer level Below is an overview of registered faults FAULT REASON REQUIRED ACTION CPU error RAM CPU error FLASH CPU error EEPROM CPU consistency check failed Contact mo vis Run error scheduler Firmware consistency check failed Contact mo vis 34 Heavy Duty Joystick Installation Manual ...

Page 36: ...on with the PC went wrong Update firmware contact mo vis or update the Con figurator Software Try again MSP device not ready Device was not ready to receive an MSP com mand MSP device wrong state The device is not able to receive a command in the current device Connection with the PC went wrong Update firmware contact mo vis or update the Con figurator Software Try again PCB test failed Assembly t...

Page 37: ...ce The Omni reference is out of spec Check replace Omni cable only authorized dealers or contact mo vis Communication Communication with the sensor joystick failed Sensor joystick The sensor joystick is faulty Check cable to sensor and or replace sensor only authorized deal ers or contact mo vis Accelerometer The accelerometer fails Contact mo vis 36 Heavy Duty Joystick Installation Manual ...

Page 38: ... driving electric gears For more information about the R net system please refer to the Curtiss Wright website http www cw industrialgroup com Connecting the R net communication cable To connect the communication cables insert the connector into its mate and push firmly The connector is inserted correctly if the yellow pins are completely invisible The connectors are secured using a friction syste...

Page 39: ...rrectly connected To disconnect the communication cables firmly hold the connector housing and pull the connectors apart NOTE Pull the connector apart in a straight line to not damage the connection pins 38 Heavy Duty Joystick Installation Manual ...

Page 40: ...o the Installation manual of the other devices for more information NOTE If you have several input devices of the same type please refer to the Curtiss Wright manual SK77981 14 R net Technical Manual Chapter 3 Programming to install as Input Device Subtype R net Ch 3 7 5 Controls Global Profile Button the default setting of this parameter is Profiles If you want access to the modes for control of ...

Page 41: ...eat In focus Enabled N LED on In focus Enabled Y LED flashes as heartbeat In focus Disabled Y LED on In focus Disabled N LED on Configuring X X LED flashes fast Power cycle X X LED flashes as heartbeat Error X X Flash the error code Error codes TROUBLE 40 Heavy Duty Joystick Installation Manual ...

Page 42: ...ble below FLASH COUNT REASON REQUIRED ACTION 1 2 Connection cable dri ver issues Check replace cable to wheel chair and or check replace sensor cable if available or replace PCB 3 Power supply Check cable and or replace PCB 4 Joystick sensor fault Check replace joystick 5 6 ADC internal Analog to Digital converter Replace PCB 7 Test flag failed or Diag nostic failed Redo tests and or replace PCB 8...

Page 43: ...k if it is present and equipped with a graphic display The trip code will also be logged in the R net system and can be investigated using the R net PC Programmer If you want to learn more about trip codes see the Curtiss Wright manual SK77981 14 R net Technical Manual Fault log TROUBLE A fault log with counters is maintained The fault log can be accessed by the configurator dealer level Below is ...

Page 44: ...ry again MSP command unknown Unknown command was received MSP sub command unknown Unknown sub com mand was received MSP argument invalid Invalid argument received Connection with the PC went wrong Update firmware contact mo vis or update the Con figurator Software Try again MSP device not ready Device was not ready to receive an MSP com mand MSP device wrong The device is not able Connection with ...

Page 45: ...t set Redo tests and or con tact mo vis ADC ADC conversion error Check R net cable replace PCB interface R net Uart overflow Uart send queue is full R net Uart Underflow Uart receive queue is empty Replace PCB R net Communication timeout Maximum number of packet retransmissions is reached R net Tx overflow Packet transmit buffer is full Replace PCB R net Rx overflow Packet receive buffer is Replac...

Page 46: ...valid API version Load the latest API version into the R net chipset with the R net dongle R net chip tripped error The R net chipset has encountered an inter nal error Internal chipset error Replace PCB R net system error solve R net system error Communication Communication with the sensor joystick failed Sensor joystick The sensor joystick is Check cable to sensor and or replace sensor only auth...

Page 47: ...g R net parameters of the wheelchair electronics may or may not be supported by the mo vis joysticks PARAMETER SUPPORTED FIRMWARE VERSION Global parameter Momentary screens enabled N Change profile while dri ving N Change speed while dri ving N Actuator switches while driving N Speed adjust N 46 Heavy Duty Joystick Installation Manual ...

Page 48: ...3 Start up beep N Lock function enabled N Reverse driving alarm Y V02 00 Emergency stop switch N OBP keycode entry N Power up mode N External profile jack func tion N Profile mode jack detect N On off jack detect N Profiled parameter Joystick forward throw Y V02 01 Heavy Duty Joystick Installation Manual 47 ...

Page 49: ...Y V02 01 Joystick deadband N NOTE Use dead band setting in the mo vis configurator Invert left right JS axis Y V02 01 Invert fw rev JS axis Y V02 01 Swap joystick axis N NOTE Use rotate function in the mo vis configurator Change mode while dri ving Y V02 00 Sleep timer Y V02 00 48 Heavy Duty Joystick Installation Manual ...

Page 50: ...witch to standby Y V02 01 Mode selection in standby Y V02 01 Standby in modes Y V02 01 Standby forward Y V02 00 Standby reverse Y V02 00 Standby left Y V02 00 Standby right Y V02 00 Remote selection Y V02 03 Background N Heavy Duty Joystick Installation Manual 49 ...

Page 51: ...tors 3 5 mm mono jack on off 3 5 mono jack in mode mini USB connector cable depending on the joystick version see Omni Joystick Connection on page 31 or R net Joystick Connection on page 37 for more information Dimensions Heavy Duty Joystick 175 x 86 x 86 mm 6 89 x 3 38 x 3 38 in 50 Heavy Duty Joystick Installation Manual ...

Page 52: ...Required force Heavy Duty Joystick ca 650 gr 22 93 oz Heavy Duty Joystick Installation Manual 51 ...

Page 53: ...rward together mo vis bv Biebuyckstraat 15D 9850 Deinze Belgium www mo vis com contact mo vis com 32 9 335 28 60 Go to our website for more information on our products or share your experience with us via email ...

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