MK Diamond Products 151991-SP Owners Manual, Parts List & Operating Instructions Download

Page: 1 / 56

08.2018

MK-101 TILE SAW

OWNER'S MANUAL,

PARTS LIST &

OPERATING INSTRUCTIONS

www.mkdiamond.com

Caution:

Read all safety and operating instructions

before using this equipment. This manual

MUST

accompany the equipment at all times.

Revision 116

Manual Part No. 168237

MK-101 Part # 167979

Part # 151991-SP

Summary of Contents for 151991-SP

Page 1: ...IST OPERATING INSTRUCTIONS www mkdiamond com Caution Read all safety and operating instructions before using this equipment This manual MUST accompany the equipment at all times Revision 116 Manual Pa...

Page 2: ...e and maintain your MK 101 Tile Saw safely and correctly Please take the time to familiarize yourself with the MK 101 Tile Saw by reading and reviewing this manual Read and follow all safety operating...

Page 3: ...acking 21 Contents 21 Transport 22 Stand 23 Assembly 24 25 SETUP STARTUP ADJUSTMENT OPERATION and SHUTDOWN Setup 26 28 Operation 29 31 Cutting Head Adjustment 32 34 Cleanup 35 MAINTENANCE AND TROUBLES...

Page 4: ...ol and one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow d...

Page 5: ...dust removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite fla...

Page 6: ...hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted REMOVE ADJUSTING KEYS AND WRENCHES KEEP WORK AREA CLEAN DO NOT US...

Page 7: ...ect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these device...

Page 8: ...sh topics respirators Observe OSHA regulations for respirator use 29 C F R 1910 134 Visit http www osha gov for more information Some dust created by power sanding sawing grinding drilling and other c...

Page 9: ...rit et par l un des trois mots suivants DANGER AVERTISSEMENT ou ATTENTION DANGER LE NON RESPECT des consignes entra nera des BLESSURES GRAVES voire la MORT AVERTISSEMENT LE NON RESPECT des consignes P...

Page 10: ...me de d poussi rage ad quat Utiliser un syst me de captage des poussi res le cas ch ant NE JAMAIS utiliser l outil dans une atmosph re explosive ou pr s de mat riaux combustibles Les tincelles produi...

Page 11: ...ill s ou humides ne pas les exposer la pluie Toujours garder le lieu de travail bien clair RETIRER LES CL S ET OUTILS DE R GLAGE GARDER LE LIEU DE TRAVAIL PROPRE NE PAS UTILISER DANS DES ENDROITS DANG...

Page 12: ...ON NE JAMAIS d brancher tous les dispositifs d urgence ou de s curit Ces dispositifs sont pr vus pour la s curit de l op rateur La d connexion de ces dispositifs peut causer des blessures graves des l...

Page 13: ...ble comme une substance connue pour causer le cancer Lors de la d coupe de tels mat riaux suivez toujours les pr cautions respiratoires Utiliser une protection respiratoire appropri e et approuv e NIO...

Page 14: ...t d instructions de votre moteur lectrique fourni avec le moteur lectrique Prot ger le moteur lectrique contre la poussi re autant que possible et garder les ouvertures de ventilation propres Avant de...

Page 15: ...lectric motor refer to your electric motor instruction book let furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean Before pl...

Page 16: ...DO NOT connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt a...

Page 17: ...le Supporting Surface Power Tool Drip Loop Power Cord Drip Loop Information WARNING ON WARNING Use only extension cords that are intended for outdoor use These extension cords are identified by a mark...

Page 18: ...re MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition through the use of undersized extension cords will be repaired or replaced totally at the custom...

Page 19: ...g Wheels and Cleaning Use Tool Only with Smooth Edge Cutting Wheels Free of Openings and Grooves Replace Damaged Cutting Wheel Before Operating Do Not Fill Water Bath Above Water Fill Line See Manual...

Page 20: ...f cut 3 Motor specifications for the MK 101 are listed in table below Voltage 120v Motor Only Amperage 14 5 Frequency 60Hz RPM 3400 rpm Horse Power 1 5 hp Weight 105 lbs The MK 101 uses a ten 10 inch...

Page 21: ...Products may act as a warranty station for motor en gine repairs based on an individual agreement with the manufacturer This warranty is in lieu of all other warranties express or implied 2010 All Rig...

Page 22: ...in the following section To lift the saw using two people each person will grasp the front and back of the frame To lift the saw using one person remove the Cutting Head first and then grasp the front...

Page 23: ...placing it on the stand MK Diamond Part 168244 If using the Optional MK Diamond Stand follow these steps MK 101 STAND STAND Optional CAUTION A Open the stand and place on flat surface B Remove Water B...

Page 24: ...and DO NOT over tighten the nut A Position Movable Cutting Table to the front of the saw and raise the Blade Guard B Locate the Shaft Lock but ton on the underside of the Cutting Head C Depress and h...

Page 25: ...Cutting Guide can be used on either side of the Diamond Blade ADJUSTABLE CUTTING GUIDE INSTALLATION A Loosen Adjustable Cutting Guide retaining thumbscrew and place it over the Movable Cutting Table...

Page 26: ...or damage Verify the blade is cor rect for the material being cut PRE START INSPECTION D Inspection the Pump Assem bly for damage Ensure the cord is free of cracks of cuts E Inspect the MK 101 for dam...

Page 27: ...nly MK Diamond qualified replacement parts WARNING To prevent pump damage the Water Pump must be disconnected from its power supply if cutting with a Dry Blade WATER PUMP SETUP FOR OPERATION The Water...

Page 28: ...should be used Voltage 120v Cycle 60Hz Phase 1 phase If using an extension power cord make sure the length and wire gauge correspond to he requirements listed in the Table on Page 10 An extension powe...

Page 29: ...itch is in the OFF position B Plug MK 101 into GFCI C Plug the GFCI into the power source SET CUTTING DEPTH When loosing the Cutting Head Adjusting Knob the Cutting Head will pivot down unless held A...

Page 30: ...s designed CAUTION A Position the Dual 45 Flat Angle Guide and tighten the retaining thumbscrew B Position the tile against the Dual 45 Flat Angle Guide and the Ruler Stop C Verify proper cooling flow...

Page 31: ...the rate for which it was designed CAUTION A Position the 45 Bullnose Miter Guide and tighten the retaining thumbscrews B Position the tile on the 45 Bullnose Miter Guide and the Ruler Stop C Verify...

Page 32: ...esired angle and tighten the thumbscrew C Position the tile against the 90 Protractor and the Ruler Stop Turn the motor ON D Verify proper cooling flow on both sides of the blade See Mainte nance Sect...

Page 33: ...e Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole For large tiles and maximum cutting length the Cutting Head should be in the front pivot hole...

Page 34: ...Remove Water Basin B Remove the Cutting Head See Adjusting the Cutting Head C Loosen the Retaining Bolts D Remove the Retaining Bolts Be sure to remove Standoffs with the bolts E Move Standoff and bol...

Page 35: ...Water Pump in an external container C Run the MK 101 until clear water is seen at the blade cooling ports Approx 1 min D Remove the Water Basin and clean E Clean the Movable Cut ting Table Roller Whee...

Page 36: ...t 3 IN ONE oil or other multipurpose spray lubricant MAINTENANCE FOLLOWING USE A Lubricate the Guide Bar B Lubricate the Roller Wheel Assembly The following maintenance should be performed Monthly MON...

Page 37: ...e threads on the Cutting Head Adjustment Tri Knob J Lubricate the Cutting Head Adjustment Knob retaining holes K Lubricate the Cutting Head Pivot Shaft If flow to the diamond blade requires adjustment...

Page 38: ...eps below BLADE DRESSING A Cut the Dressing Stick 7 or 8 times to dress the Blade When installing the Retaining Nut do not cross thread and DO NOT over tighten the nut DIAMOND BLADE CHANGE OUT A Locat...

Page 39: ...ht 48 hours of operation NOTE A Remove the Diamond Blade B Remove the Cutting Head See Adjusting the Cutting Head C Remove the two top Belt Guard Bolts D Remove Belt Guard bottom bolt E Inspect the Mi...

Page 40: ...amond Part No 158194 M Verify the Micro V Belt is seated in the grooves of both pulleys N Tighten the Motor Adjustment Strap to remove slack O Check Micro V Belt tension prop er tension 1 8 inch Repea...

Page 41: ...Remove the Blade Guard Intake Fitting and check Rodding cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade Guard and directing the rod out throug...

Page 42: ...round Fault Circuit Interrupter Verify circuit breaker at least 20 amps if not move to 20 amp circuit Verify circuit breaker not tripped If tripped reset once Check power source voltage is 120V if not...

Page 43: ...43 NOTES...

Page 44: ...44 MK 101 EXPLODED VIEW 1 2 3 4 5 6 7 8 9 10 11 12 25 16 17 19 20 22 24 13 14 15 23 18 21 MK 101 Saw Part 167979...

Page 45: ...1 11 SCREW HEX HD 1 4 20 X 1 1 4 157145 1 12 STOP CUTTING HEAD 157728 1 13 DRAIN PLUG W RING 159529 1 14 STRAP 9 DRAIN PLUG 159530 1 15 RIP GUIDE LARGE DIE CAST 159751 1 16 GUARD SPLASH 160310 1 17 SH...

Page 46: ...T 153254 1 3 SCREW SET SOC CUPT 3 8 16 X 1 2 153710 1 4 PLATE PRESSURE 155671 1 5 SCREW 3 8 16 X 2 1 2 HEX HEAD CAP 156030 2 6 CASTING POST DC 101 MKRED COMP 158438 1 7 POST COVER PLASTIC 160157 1 8 S...

Page 47: ...7 NC 1 2 3 4 5 6 Item Description Part Qty 1 BAR GUIDE PLATED MK 101 134759 1 2 SCREW HEX HD 5 16 18 X 1 151743 2 3 WASHER LOCK SPLIT 5 16 151747 2 4 WASHER FLAT SAE 5 16 151754 2 5 ASSY WHEEL BRKT TS...

Page 48: ...SCREW HEX HD 1 4 20 X 3 4 152370 3 4 ASSY BLADE GUARD 101 152582 1 5 WASHER 1 4 SPLIT LOCK 152591 4 6 SCREW HEX HD TAP 1 4 20 X 1 152676 1 7 SCREW 5 16 18 X 3 8 SOCKET HEAD SET 157083 1 8 ASSY SBU CU...

Page 49: ...NG NYLK 5 16 18 151746 1 9 WASHER LOCK SPLIT 5 16 151747 4 10 WASHER FLAT SAE 5 16 151754 5 11 STRAP 1 INCH MOTOR ADJ 152673 1 12 BUMPER RUBBER 1 2 DIA 152674 1 13 BOLT 3 8 16 X 3 1 2 HEX HEAD TAP 153...

Page 50: ...50 1 2 3 4 Blade Guard Assembly Part 152582 Roller Wheel Assembly Part 151756 MK 101 EXPLODED VIEW...

Page 51: ...E WATER 155389 2 4 CASTING 101 BLD GUARD DC COMP 162481 1 Item Description Part Qty 1 WHEEL ROLLER 151799 1 2 NUT HEX 1 4 20 151893 1 3 SCREW HEX HEAD 1 4 20 X 1 1 2 151914 1 4 WASHER 1 4 SAE FLAT 151...

Page 52: ...45 Bullnose Miter 6 Dressing Stone 7 Ground Fault Circuit Interrupter 8 9 Folding Stand for 10 Tile Saw Rolling Folding Stand 137166 Premium grade Diamond Blade for smooth chip free cutting on tile 12...

Page 53: ...53 NOTES...

Page 54: ...s Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for approval to...

Page 55: ...t at the time of approval for printing MK DIAMOND PRODUCTS INC will guarantee every machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obli...

Page 56: ...K Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com MK 101 TILE SAW OWNER S MANUAL PARTS LIST OPERATING INSTRUCTION...

Search results

Summary of Contents for 151991-SP

Reviews:

Related manuals for 151991-SP

Brands by name

Popular brands

MK Diamond Products 151991-SP, Owners Manual, Parts List & Operating Instructions

Search results

Summary of Contents for 151991-SP

Reviews:

Related manuals for 151991-SP

Brands by name

Popular brands