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OPERATING 

MANUAL FOR 

MIGOMAG

 

CLASSIC WELDING 

MACHINE 

 

315PS 

(ITEM # AAC315PS) 

Summary of Contents for 315PS

Page 1: ...1 OPERATING MANUAL FOR MIGOMAG CLASSIC WELDING MACHINE 315PS ITEM AAC315PS ...

Page 2: ...CTIONS 3 SETTING UP FOR OPERATION 3 4 MACHINE CONTROLS 4 SHEILDING GAS 5 WORK ENVIRONMENT 5 OPERATION 5 SETTING UP GUN FOR WELDING ALUMINIUM 6 WELDING HINTS 7 WELDING FAULTS 8 SAFETY 8 9 SHEILDING GAS TABLE 10 MACHINE BREAKDOWN 11 WARRANTY 12 CONTACT DETAILS 13 ...

Page 3: ...e Remove the hand nut from hub Place the reel of wire on hub so that the wire will be drawn off the bottom from top of reel Ensure that the pin on the hub locates in the hole in the side of the reel Replace hub nut 4 Overrun Adjustment Tighten or unscrew the hub tension nut in the centre of the wire reel hub until sufficient hub friction is achieved to prevent overrun FIGURE 1 5 Feed Roll Adjustme...

Page 4: ...otal of 12 Position 8 and 6 on the front panel Voltage is selected to suit the thickness of the plate being welded i e heavier plate higher voltage Warning If the welding voltage is set too high the weld can burn through light guage sheet metal In this case the voltage should be reduced If set too low the weld will have little penetration and will just sit on the plate Wire Feed Speed The wire fee...

Page 5: ...ANDERS TO SHIELD THEIR EYES Lower your helmet and press the welding gun trigger switch to initiate an arc As the weld is deposited push the torch from right to left direction slowly along the seam at a constant speed Using the wire feed speed control adjust for a crisp sounding arc 2 Spot Welding MIG spot welding is made from one side of the sheets placed upon another so that the high welding curr...

Page 6: ... a V groove feed roller 3 Contact Tip Aluminium welding requires a contact tip with greater clearance than that used for steel Special clearance contact tips are available for welding aluminium and are designed with an A suffix E g 0 9A 1 2A PARTS LIST PART NUMBER DESCRIPTION 1260005 Teflon Liner 1 0mm 1260021 Teflon Liner 1 2mm 1290461 Brass Support Tube for Teflon Liner 1310001 Nipple for Teflon...

Page 7: ...iner such as kinks or contact tip check and replace if necessary ii Worn feed rolls replace iii Guide tube or pressure roll alignments incorrect Burning holes in the workpiece 1 Torch moved too quickly or erratically 2 Welding volts too high 3 Wire feed speed too high Lack of penetration 1 Torch moved too fast 2 Welding volts too low 3 Wire feed speed too low SPOT WELDING FAULTS FAULT POSSIBLE CAU...

Page 8: ...8 ...

Page 9: ...cylinder valve and check the cylinder pressure Must be greater than 10bar 150lb in2 Close cylinder valve Fit gas hose to regulator and open cylinder valve Set flow to 15 lt min Larger torch may need 20 lt min ...

Page 10: ...gon CO2 Argon CO2 Oxygen Argon Argo Helium Argon CO2 Oxygen Argon Oxygen Argon Argon Helium Argon controls spatter Oxygen improves arc stability Stable arc sound welds Higher heat input suitable for heavy sections Arc stability Minimum spatter Suitable for light gauges Higher heat input Suitable for heavy sections ...

Page 11: ...6 10pkt 9 86001082 Handle Support Bracket 31 86002070 Fuse Holder 10 86001085 Handle Pipe 33 P5110014 Dinse Socket 35 11 86004043 Transformer Main 34 86001097 Gas Socket 12 86001031 Thermoswitch 110C 35 86001097 Nut 3 8 13 86004004 Choke 36 P5110015 Dinse Plug 35 14 86004015 Transformer Auxilary 37 MEC500 Earth Clamp 16 86005001 Diode IR 40 86001005 Switch ON OFF 16 86005000 Diode 2003 41 86001046...

Page 12: ...proper use neglect or normal wear Travelling costs freight or postage charges are not covered by the warranty Warranty repairs must be carried out at the premises of Migomag Welding Supplies or its authorised Service Repatr Agent Repairs by unauthorised persons will void this warranty The warranty period is effective from the date of purchase for the following periods Main Transformers Choke 3 yea...

Page 13: ... 603 THE LARGEST INDEPENDENT WELDING EQUIPMENT SUPPLIER IN AUSTRALIA 668 Somerville Road Sunshine Victoria 3020 Phone 03 9313 3100 Fax 03 9312 4499 63 Douro Street North Geelong Victoria 3215 Phone 03 5240 5600 Fax 03 5277 9836 Email info migomag com au www migomag com au ...

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