MICRO-EPSILON thermoIMAGER TIM 40 Operating Instructions Manual Download

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Operating Instructions

thermo

METER

TIM 8

thermo

IMAGER

TIM 40

Summary of Contents for thermoIMAGER TIM 40

Page 1: ...Operating Instructions thermoMETER TIM 8 thermoIMAGER TIM 40 ...

Page 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Königbacher Strasse 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon de www micro epsilon com Spot finder IR camera ...

Page 3: ... Standards 13 2 4 2 Stress Program Camera in Operation 13 2 5 Electrical Specifications 15 2 7 Measurement Specification 16 3 Delivery 17 3 1 Unpacking Included in Delivery 17 3 2 Storage 17 4 Optical Charts 18 5 Mechanical Installation 24 5 1 Dimensional Drawings 24 6 Electrical Installation 28 6 1 Process Interface 29 6 2 Process Interface TIM 8 29 6 3 Process Interface thermoIMAGER TIM 40 32 6 ...

Page 4: ...us Operation thermoMETER TIM 8 42 9 4 Ethernet thermoMETER TIM 8 46 9 5 Basic Features of Software TIM Connect 52 10 Basics of Infrared Thermometry 54 10 1 Introduction 54 10 2 Application Examples 57 11 Emissivity 58 11 1 Definition 58 11 2 Determination of Unknown Emissivity 59 11 3 Characteristic Emissivity 61 12 Liability for Material Defects 62 13 Service Repair 63 14 Decommissioning Disposal...

Page 5: ...METER TIM 8 Optional 85 A 6 Industrial Process Interface for thermoIMAGER TIM 40 Optional 89 A 7 Examples for a Fail Safe Monitoring with a PLC 92 A 8 USB Cable Extension for thermoIMAGER TIM 40 94 A 9 A Brief Overview to Serial Communication 95 A 9 1 Introduction 95 A 9 2 Setup of the Interface 95 A 9 3 Command List 95 A 10 A Brief Overview to DLL Communication IPC 96 A 11 thermoIMAGER TIM Connec...

Page 6: ...thermoMETER TIM 8 thermoIMAGER TIM 40 ...

Page 7: ...s hardware or a software button menu 1 2 Warnings Connect the power supply and the display output device according to the safety regulations for electrical equipment Risk of injury Damage to or destruction of the camera Avoid the alignment of the camera to intensive energy sources e g devices which emit laser radiation or reflections of such equipment This is also valid if the camera is switched o...

Page 8: ... must not exceed the specified limits Damage to or destruction of the camera No solvent based cleaning agents may have an effect on the camera neither for the optics nor the housing Damage to or destruction of the camera Avoid abrupt changes of the ambient temperature Incorrect display of the device Protect the USB cable against damage Failure of the camera ...

Page 9: ...e 15 94496 Ortenburg Germany The measuring system is designed for use in industrial and laboratory environments and meets the require ments 1 4 Intended Use The thermoIMAGER TIM is designed for use in industrial and laboratory areas It is used for measuring the surface temperature based on the emitted energy of objects see 10 The system must only be operated within the limits specified in the tech...

Page 10: ... 40 1 5 Proper Environment Protection class IP 67 NEMA 4 Operating temperature 0 50 C 32 122 F Storage temperature 40 70 C 40 158 F Relative humidity 10 95 non condensing Avoid abrupt changes of the ambient temperature Incorrect display of the device ...

Page 11: ...e radio metric processing of the picture data enables the user to do a comfortable detailed analysis with the software TIM Connect 2 2 Model Overview The cameras of the TIM series are available in the following basic versions Model Type Temperature range Spectral range Frame rate Typical applications thermoMETER TIM 8 IR 20 to 900 C 7 5 13 μm 50 Hz Surface measure ments in industrial application a...

Page 12: ...mperature 40 70 C 40 158 F Relative humidity 10 95 non condensing Material housing Stainless steel Dimensions 36 x 90 mm M30 36 x 100 mm M30 Weight inclusive lens 185 g 200 g Cable length USB USB 1 m Standard 3 m 5 m 10 m 20 m Ethernet RS485 100 m Vibration 1 IEC 68 2 6 sinus shaped see 2 4 IEC 60068 2 64 broadband noise see 2 4 Shock 1 IEC 68 2 27 25 g and 50 g see 2 4 1 Used standards for vibrat...

Page 13: ... specimens for vibration impact and similar dynamic tests IEC 60068 2 64 2009 04 Environmental testing Part 2 64 Tests Tests Fh Vibration broadband random and guidance 2 4 2 Stress Program Camera in Operation Shock half sinus 25 g testing Ea 25 g acc IEC 60068 2 27 Acceleration 245 m s2 25 g Pulse duration 11 ms Number of directions 6 3 axes with 2 directions each Duration 600 shocks 100 shocks ea...

Page 14: ...in Number of axes 3 Duration 1 30 h 3 x 0 30 h Vibration broadband noise testing Fh acc IEC60068 2 64 Frequency change 10 2000 Hz Acceleration effective 39 3 m s2 4 01 gRMS Frequency spectrum 10 106 Hz 0 9610 m s2 2 Hz 0 010 g2 Hz 106 150 Hz 6 dB octave 150 500 Hz 1 9230 m s2 2 Hz 0 020 g2 Hz 500 2000 Hz 6 dB octave 2000 Hz 0 1245 m s2 2 Hz 0 00126 g2 Hz Number of axes 3 Duration 3 h 3 x 1 h ...

Page 15: ...t Process Interface PIF in 0 10 V Emissivity ambient temperature reference temperature uncommitted value flag control triggered recording triggered snap shots triggered line scanner triggered event grabber reset peak valley hold see A 12 DI Digital Input Process Interface Flag control triggered recording triggered snapshots triggered line scanner triggered event grabber reset peak valley hold DO D...

Page 16: ... Detector UFPA 80 x 80 Pixel 50 Hz UFPA 382 x 288 Pixel 80 Hz 27 Hz Lenses FOV 12 x 12 30 x 30 55 x 55 80 x 80 18 x 14 29 x 22 53 x 38 80 x 54 Optical resolution D S 190 1 12 optic 390 1 18 optic System accuracy 2 2 C or 2 Temperature resolution NETD 100 mK 80 mK Warm up time 10 min Emissivity 0 100 1 100 Software TIMConnect 1 Accuracy statement effective from 150 C 2 At ambient temperature 23 5 C...

Page 17: ...ring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur Check the delivery for completeness and shipping damage immediately after unpacking In case of damage or missing parts please contact the manufacturer or supplier Optional accessories are available in the appendix see A 1 3 2 Storage Storage temperature 40 70 C 40 158 F Relative humidity 1...

Page 18: ...otorized focus settings in TIM Connect software The variety of different lenses offers the possibility to precisely measure objects in different distances We of fer lenses for close standard distances and large distances i Please note that the TIM camera has a fixed optic A change of optics is not possible Different parameters are important if using infrared cameras They display the connection bet...

Page 19: ...e of 3 x 3 Pixel thermoIMAGER TIM 40 and 2 x 2 thermoMETER TIM 8 not shown in the drawing above see Fig 2 The following tables with examples showing what spot sizes and pixel sizes will be reached in which distance For individual configuration there are different lenses available Wide angle lenses have a radial distortion due to their large opening angle the software TIM Connect has an algorithm w...

Page 20: ...065 0 11 0 21 0 43 0 45 0 68 1 1 3 4 11 3 VFOV m 0 022 0 043 0 065 0 11 0 21 0 43 0 34 0 51 0 8 2 5 8 5 IFOV mm 0 3 0 5 0 8 1 3 2 7 5 3 2 8 4 2 7 0 21 1 70 4 55 x 55 White angle 3 mm 0 2 m HFOV m 0 057 0 110 0 218 0 325 0 539 1 07 2 14 4 27 6 41 10 7 32 0 106 7 VFOV m 0 057 0 110 0 218 0 325 0 539 1 07 2 14 4 27 6 41 10 7 32 0 106 7 IFOV mm 0 6 1 2 2 3 3 4 5 6 11 2 22 4 44 6 66 9 111 5 334 5 1114 ...

Page 21: ...3 0 509 0 88 1 682 3 357 6 708 10 058 16 8 50 3 167 5 IFOV mm 0 08 1 6 3 2 4 7 7 8 15 5 31 0 61 9 92 8 154 6 463 7 1545 5 Fig 3 Table with examples TIM 8 showing what spot sizes and pixel sizes will be reached in which distance HFOV Horizontal enlargement of the total measuring field at object level VFOV Vertical enlargement of the total measuring field at object level IFOV Size of the single pixe...

Page 22: ...8 0 101 0 17 0 33 0 66 1 31 1 97 3 3 9 8 32 7 VFOV m 0 051 0 076 0 13 0 25 0 49 0 99 1 48 2 5 7 4 24 6 IFOV mm 0 170 0 26 0 4 0 9 1 7 3 4 5 1 8 5 25 5 85 0 53 x 38 White angle 8 mm 0 2 m HFOV m 0 107 0 21 0 31 0 51 1 01 2 00 4 00 6 00 10 0 29 9 100 0 VFOV m 0 076 0 15 0 22 0 35 0 70 1 39 2 78 4 17 6 9 20 8 69 5 IFOV mm 0 3 0 5 0 7 1 1 2 2 4 4 8 8 13 2 22 0 66 0 220 0 HFOV Horizontal enlargement of...

Page 23: ...30 0 51 1 01 2 03 4 06 6 10 10 2 30 5 101 7 IFOV mm 0 2 0 3 0 6 0 9 1 5 3 0 6 0 12 0 18 1 30 1 90 3 300 9 Fig 4 Table with examples thermoIMAGER TIM 40 showing what spot sizes and pixel sizes will be reached in which distance HFOV Horizontal enlargement of the total measuring field at object level VFOV Vertical enlargement of the total measuring field at object level IFOV Size of the single pixel ...

Page 24: ... TIM 40 are equipped with a tripod thread and can be installed either directly via the sensor thread or with help of the supplied mounting nut standard and adjust able mounting bracket standard to a mounting device available see Fig 9 5 1 Dimensional Drawings Fig 5 Dimensional drawing thermoMETER TIM 8 dimensions in mm inches not to scale ...

Page 25: ...Page 25 Mechanical Installation thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 6 Dimensional drawing thermoIMAGER TIM 40 dimensions in mm inches not to scale ...

Page 26: ...Page 26 Mechanical Installation thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 7 Industrial stackable PIF Process Interface electronic box control box shutter dimensions in mm not to scale ...

Page 27: ... 27 Mechanical Installation thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 8 thermoMETER TIM 8 thermoIMAGER TIM 40 with mounting bracket Fig 9 Mounting bracket adjustable in one axis with tripod thread TM FB TIM ...

Page 28: ...are the two con nector plugs see Fig 10 see Fig 11 Fig 10 Back side of the thermoMETER TIM 8 with con nectors Fig 11 Back side of the thermoIMAGER TIM 40 with connectors 1 Plug for USB Ethernet 1 PoE cable 1 Plug for USB cable 2 Plug for in and outputs or RS485 2 Plug for PIF cable 1 When using the Ethernet connector a 5 30 V DC power supply must be ensured via the terminal block ...

Page 29: ...RS485 interface 1 The signal level is 0 10 V for AI 24 V for DI and 0 4 20 mA for AO The process interface can be activated choosing the following options Analog Input AI Emissivity ambient temperature reference temperature uncommitted value flag control triggered recording triggered snapshots triggered line scanner triggered event grabber reset peak valley hold Analog Output AO Main measure area ...

Page 30: ...r Shield Black GND 0 V Ground Brown VCC 5 30 V Power supply 1 White IN A Analog Digital Input or RS485 A Green OUT B Analog output or RS485 B Yellow GND ISO Isolated Ground for IN and OUT Gray 1 Power supply only necessary when using the Ethernet connection without PoE or self sufficient operation minimum voltage when using the Ethernet connection 12 V ...

Page 31: ...n max range status AI or DI Analog input 0 10 V 1 Digital input Low active 0 0 6 V 24 V AO Analog output Alarm output 0 4 20 mA 0 4 20 mA In addition to the above direct in and outputs the TIM 8 has an RS485 interface This interface can be used to control the external industrial PIF 1 The AI is designed for max 24 V the voltage level above 10 V is not interpreted ...

Page 32: ...n order to control the camera or as an Analog Output AO in order to control the process The signal level is always 0 10 V DI 24 V The process interface can be activated choosing the following options Analog input AI Emissivity ambient temperature reference temperature uncommitted value flag control triggered recording triggered snapshots triggered line scanner trig gered event grabber reset peak v...

Page 33: ...R TIM 8 thermoIMAGER TIM 40 Fig 13 Configuration terminal block thermoIMAGER TIM 40 Designation Description Color Shield Black GND Ground Brown DI Digital input Gray Vcc Power supply 5 24 V DC White AI Analog input Green AO Analog output Yellow ...

Page 34: ...input Low active 0 0 6 V 24 V AO Analog output Alarm output 0 10 V 0 10 V 1 Depending on supply voltage for 0 10 V on the AO the PIF has to be powered with min 12 V 2 The AI is designed for max 24 V the voltage level above 10 V is not interpreted 6 4 Pin Assignment thermoMETER TIM 8 Pin USB Ethernet PIF 1 VCC VCC 2 D RS485 or AO 3 D RS485 or AI 4 Tx GND 5 Tx GND ISO 6 Rx 7 Rx 8 GND Fig 14 Rear sid...

Page 35: ...ternal hardware 1 without using the supplied PIF cable an activation of the field Support proprietary PIF cable in the menu Tools Configu ration Device PIF in the TIM Connect software is necessary Fig 16 Support proprietary PIF cable i Consider that the input of the PIF is not protected if there is a direct PIF connection In this case avoid a voltage 3 V at INT pin Destruction of the camera 1 We r...

Page 36: ...e camera and then into the computer If disconnecting the thermoIMAGER TIM camera and the computer please remove at first the USB cable from the computer and then from the camera Damage to or destruction of the camera After the software has been started you should see the live image from the camera inside a window on your PC screen see Fig 17 Fig 17 Live image of camera At first start of software y...

Page 37: ...ning Blow off loose particles using clean compressed air The lens surface can be cleaned with a soft humid tissue moistened with water or a lens cleaner e g Purosol or B W Lens Cleaner Never use cleaning compounds which contain solvents neither for the lens nor for the housing Destruction of the sensor and or the controller ...

Page 38: ...nto the according drive on your computer If the autorun option is activated the installation wizard will start automatically Otherwise start setup exe from the CD ROM Follow the instructions of the wizard until the installation is finished The installation wizard places a launch icon on the desktop and in the start menu Start Programs MICRO EPSILON GmbH TIM Connect To connect the camera to the PC ...

Page 39: ...for thermoIMAGER TIM 40 After the calibration files have been installed the live image from the camera is shown inside a window on your PC screen Choose the desired language in the menu Tools Language Adjust the focus of the image by using the distance function in the software menu View Windows Distance or over the icon Fig 19 Window distance ...

Page 40: ...oftware TIM Connect thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 20 Software window i Further information regarding software installation as well as software features you will find in the manual supplied on the CD ...

Page 41: ...mperature according to the selected shape e g aver age temperature of the rectangle The value is shown inside the IR image and the control displays 5 Reference bar Shows the scaling of temperature within the color palette 6 Temperature time diagram Shows the temperature curves over time for selectable region of interest ROI 7 Histogram Shows the statistic distribution of single temperature values ...

Page 42: ...and focus see 4 the camera so that your object to be measured is perfectly visible in the im age First define the desired measurement area with the corresponding mode you want to output TIM 8 Fig 21 Connection thermoMETER TIM 8 to PC via USB Now go to the configuration menu on Device PIF There you first select the PIF type in this case Internal PIF Then select under Analog Outputs AO the function ...

Page 43: ...device autonomously You can now close the software and then disconnect the USB cable In order to start up the de vice autonomously a 5 30 V power supply must be connected to the terminal block Now the used input output has to be connected The resulting value can be displayed for example on a multimeter see Fig 23 When using this variant it can last for about half a minute until the device is ready...

Page 44: ...reas can be output autonomously firmware 3013 or higher required The use of three stackable PIFs is required Three analog outputs are possible per stackable PIF Note The first three measurement areas 1 3 have a response time of 20 ms the measurement areas 4 6 a response time of 40 ms and the measurement areas 7 9 a response time of 60 ms Autonomous mode cannot be set using the Main measure area fu...

Page 45: ...pot Instead a User defined rectangle must be selected under the tab measure areas of the configuration dialog In addition under Mode you must set whether the maximum for hotspot or minimum for coldspot should be output Fig 25 Setting a hotspot for autonomous operation For a hot or coldspot output in the full field of view of the camera the user defined rectangle must also fill out this size Fig 26...

Page 46: ...ported from software version Rel 3 2 3020 0 and firmware 3008 Using the Ethernet connection the device must be supplied with power This can be done either via the inter nal PIF cable via the terminal block 12 30 V via the stackable PIF 12 28 V Order No TM PIFCx TIM8 or via PoE Power over Ethernet For the PoE variant a PoE adapter Order No TM ETPOEC1 TIM8 and a PoE injector Order No TM POE TIM or P...

Page 47: ...work part first three blocks must be identical for both addresses The address range of the individual blocks can be between 0 and 255 When using more than one Xi 80 in the same network a separate port number must be additionally config ured Firmware 3015 and software version Rel 3 5 3032 0 or higher necessary The selected number can be between 1 and 65535 Furthermore the Ethernet function has to b...

Page 48: ... or assigned After pressing OK a Windows Firewall window appears i Make sure to select allow all three networks parts domain private public to allow the communication with the device i The approval of programs can also be activated afterwards in the Windows Firewall settings of the PC under Windows Firewall and Allow a program or feature through Windows Firewall ...

Page 49: ...n close the software and disconnect the USB connection to the computer Replace the USB cable with a Ethernet cable Now you have to set up the network address of the PC To do this go to Control Panel and open the Network and Sharing Center Go on LAN connection ...

Page 50: ...wing IP address Now enter a user defined IP address for your PC e g 192 168 0 100 This must be identical to the address set in the TIM Connect software Then close the windows with OK The Ethernet setup is finished Start again the TIM Connect software The existing Ethernet connection can be found in the menu under Devices and is identified by a network symbol and the network address of the device ...

Page 51: ...ection i When using multiple TIM 8 cameras in a network consider to the data rate Switch with 100 Mbps approx 17 devices Switch with 1000 Mbps approx 170 devices In addition to the data rate also make sure the power performance of the PC is high enough Each device used requires its own instance ...

Page 52: ...r specific display Various language option including a translation tool Temperature display in C or F Different layout options for an individual setup arrangement of windows toolbar Range of individual measurement parameter fitting for each application Adaption of thermal image mirror rotate Individual start options full screen hidden etc Video recording and snapshot function IR or BI SPECTRAL Rec...

Page 53: ...omatic process control Individual setup of alarm levels depending on the process Definition of visual or acoustic alarms and analog data output Analog and digital signal input process parameter External communication of software via Comports DLL and LabVIEW Adjustment of thermal image via reference values Temperature data analysis and documentation Triggered data collection Radiometric video seque...

Page 54: ... blackened the peak of a sensitive mercury thermometer This thermometer a glass prism that led sun rays onto a table made his measuring arrangement With this he tested the heating of different colors of the spectrum Slowly moving the peak of the blackened thermometer through the colors of the spectrum he noticed the increasing temperature from violet to red The temperature rose even more in the ar...

Page 55: ...e user to measure objects contactless Consequently these products help to measure the temperature of inaccessible or moving objects without difficulties Infrared thermometers basically consist of the following components Lens Spectral filter Detector sensor Electronics amplifier linearization signal processing Fig 29 The electromagnetic spectrum and the area used for temperature measurement The sp...

Page 56: ... temperature measurement are clear it supports temperature measurements of moving or overheated objects and of objects in hazardous surroundings very fast response and exposure times measurement without inter reaction no influence on the measuring object non destructive measurement long lasting measurement no mechanical wear Fig 31 TIM with tablet PC ...

Page 57: ...mples Monitoring of electronic cabinets Electronic development Process control extrud ing plastic parts Development of elec tronic components Monitoring of cables Development of me chanical parts Process control at calen dering Process control in solar cell production ...

Page 58: ...hereas a mirror shows an emissivity of 0 1 If the emissivity chosen is too high the infrared thermometer may display a temperature value which is much lower than the real temperature assuming the measuring object is warmer than its surroundings A low emissivity reflective surfaces carries the risk of inaccurate measuring results by interfering infrared radiation emitted by background objects flame...

Page 59: ...ent temperature of the measuring object with a thermocouple or contact sensor The second step is to measure the temperature with the infrared thermometer and modify the emissivity until the displayed measuring value corresponds to the current tem perature 2 If you monitor temperatures of up to 380 C you may place a special plastic sticker Part number TM ED LS emissivity dots onto the measuring obj...

Page 60: ...Cover a part of the surface of the measuring object with a black flat paint with an emissivity of 0 98 Adjust the emissivity of your infrared thermometer to 0 98 and take the temperature of the colored surface Fig 35 Shiny metal surface Fig 36 Blackened metal surface Afterwards determine the temperature of a directly adjacent area and modify the emissivity until the measured value corresponds to t...

Page 61: ...y average values The actual emissivity of a material de pends on the following factors Temperature Measuring angle Geometry of the surface smooth convex concave Thickness of the material Constitution of the surface polished oxidized rough sandblast Spectral range of the measurement Transmissivity e g with thin films Fig 37 Adjustment of the emissivity in the software TIM Connect under the menu ite...

Page 62: ...vice is returned to MICRO EPSILON with shipping costs prepaid Any damage that is caused by improper handling the use of force or by repairs or modifications by third parties is not covered by the liability for material defects Repairs are carried out exclu sively by MICRO EPSILON Further claims can not be made Claims arising from the purchase contract remain unaffected In particular MICRO EPSILON ...

Page 63: ...pplies Send the affected parts or the entire measuring system back to MICRO EPSILON USA 8120 Brownleigh Dr Raleigh NC 27617 USA Tel 1 919 787 9707 Fax 1 919 787 9706 me usa micro epsilon com www micro epsilon com For customers in Canada or South America applies Please contact your local distributor 14 Decommissioning Disposal Remove all cables from the thermoIMAGER TIM camera Incorrect disposal ma...

Page 64: ...ure to use oil free technically clean air only The needed amount of air approx 2 10 l min depends on the application and the installation condi tions on site The laminar air purge has a Si protective window Typical transmission value 0 82 deviations possible The corresponding mounting bracket TM APLAB TIM 8 40 is mandatory Air flow The air purge can be mounted in four different positions i The dir...

Page 65: ...Page 65 Appendix Accessories thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 39 Laminar air purge with SI protective window TM APL TIM8 40 dimensions in mm not to scale ...

Page 66: ...Page 66 Appendix Accessories thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 40 Laminar air purge with SI protective window TM APL and mounting bracket TM APLAB dimensions in mm inches not to scale ...

Page 67: ...Page 67 Appendix Accessories thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 41 Mounting bracket TM APLAB dimensions in mm inches not to scale ...

Page 68: ...the usage of the optional water cooled housing operating temperature up to 250 C and the optional high temperature cable operating temperature up to 250 C i Then using water cooling a corresponding mounting kit TM WAKx TIMxx is required Water flow rate approx 2 l min cooling water temperature should not exceed 30 C Fig 42 Water cooling TM W TIM8 4 and mounting kit TM WAK1 TIMxx Dimensions in mm in...

Page 69: ...Page 69 Appendix Accessories thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 43 Shutter for water cooling TM SW TIM8 40 dimensions in mm inches not to scale ...

Page 70: ...oIMAGER TIM 40 A 1 3 Shutter The shutter protects the optics of the camera It is equipped with a servomotor that can open and close a mechanical lock as needed Fig 44 Shutter TM S TIM8 40 with mounting bracket TM SAB TIM8 40 dimensions in mm not to scale ...

Page 71: ...Page 71 Appendix Accessories thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 45 Shutter TM S TIM8 40 dimensions in mm inches not to scale ...

Page 72: ...etween switch operation and pulse operation S2 Activation deactivation of fast closing mode S3 Only for factory calibration switch must be at normal S4 Switching between mV or mA input Lower screw terminal Connection for power supply inputs Start Stop signal and motor Inputs Start Stop signal max 24 V input is active LOW open input HIGH IN 1 Trigger input for normal operation S1 IN 2 Currently no ...

Page 73: ...s required for the air purge TM APLAB For water cooling TM W TIM8 4 the mounting bracket is included and does not have to be or dered separately Article number Combinations TM APL TIM8 40 TM APLAB TIM8 40 TM SAB TIM8 40 TM S TIM8 40 TM SW TIM8 40 TM W TIM8 40 TM WAK1 TIM8 TM WAK2 TIM8 TM WAK1 TIM40 TM WAK2 TIM40 Air purge Water cooling TIM 8 Water cooling TIM 40 Shutter Air purge and water ccoling...

Page 74: ...oMETER TIM 8 thermoIMAGER TIM 40 Fig 47 Air purge TM APL water cooling TM W TIM8 40 shutter TM SW TIM8 40 and appropriate mounting kit TIM WAKx TIMxx dimensions in mm not to scale Components Air purge Water cooling Shutter Mounting kit ...

Page 75: ...ories thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 48 Air purge TM APL water cooling TM W TIM8 40 and appropriate mounting kit TIM WAKx TIMxx dimen sions in mm inches not to scale Components Air purge Water cooling Mounting kit ...

Page 76: ...ries thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 49 Water cooling TM W TIM8 40L shutter TM SW TIM8 40 and appropriate mounting kit TIM WAKx TIMxx dimensions in mm inches not to scale Components Water cooling Shutter Mounting kit ...

Page 77: ...dix Accessories thermoMETER TIM 8 thermoIMAGER TIM 40 Fig 50 Air purge TM APL with mounting bracket TM APL and shutter TM S TIM8 40 dimensions in mm inches not to scale Components Air purge Mounting bracket Shutter ...

Page 78: ...o be used for outdoor applications by using the outdoor protective housing TM OPH24 TIM8 40 In addition the industrial or stackable PIF TM CJAPIF TIM thermoIMAGER TIM 40 or TM PIFCx TIM8 thermoMETER TIM 8 can be installed as an accessory without housing and a USB Server TM USB SGB TIM Fig 51 Outdoor protective housing for TIM camera ...

Page 79: ...andalone installa tion of TIM systems TM USBSII TIM USB server for cable extension via Ethernet A 2 Factory Settings The devices have following presettings at time of delivery Temperature range 20 100 C Emissivity 1 000 Process interface PIF inactive Interprocess Communication IPC inactive Measurement function Rectangle measure area ...

Page 80: ... 4 0 1 0 3 Oxidized 0 4 0 4 0 2 0 4 0 2 0 4 Brass Polished 0 35 0 01 0 05 0 01 0 05 0 01 0 05 Roughened 0 65 0 4 0 3 0 3 Oxidized 0 6 0 6 0 5 0 5 Copper Polished 0 05 0 03 0 03 0 03 Roughened 0 05 0 2 0 05 0 2 0 05 0 15 0 05 0 1 Oxidized 0 2 0 8 0 2 0 9 0 5 0 8 0 4 0 8 Chrome 0 4 0 4 0 03 0 3 0 02 0 2 Gold 0 3 0 01 0 1 0 01 0 1 0 01 0 1 Haynes Alloy 0 5 0 9 0 6 0 9 0 3 0 8 0 3 0 8 Inconel Electro ...

Page 81: ...xidized 0 35 0 3 0 25 0 2 Oxidized 0 9 0 7 0 9 0 65 0 95 0 6 0 95 Lead Polished 0 35 0 05 0 2 0 05 0 2 0 05 0 1 Roughened 0 65 0 6 0 4 0 4 Oxidized 0 3 0 7 0 2 0 7 0 2 0 6 Magnesium 0 3 0 8 0 05 0 3 0 03 0 15 0 02 0 1 Mercury 0 05 0 15 0 05 0 15 0 05 0 15 Molybdenum Non oxidized 0 25 0 35 0 1 0 3 0 1 0 15 0 1 Oxidized 0 5 0 9 0 4 0 9 0 3 0 7 0 2 0 6 Monel Ni CU 0 3 0 2 0 6 0 1 0 5 0 1 0 14 Nickel ...

Page 82: ... 0 1 Rustless 0 35 0 2 0 9 0 15 0 8 0 1 0 8 Heavy plate 0 5 0 7 0 4 0 6 Cold rolled 0 8 0 9 0 8 0 9 0 8 0 9 0 7 0 9 Oxidized 0 8 0 9 0 9 0 9 0 7 0 9 0 7 0 9 Tin Non oxidized 0 25 0 1 0 3 0 05 0 05 Titanium Polished 0 5 0 75 0 3 0 5 0 1 0 3 0 05 0 2 Oxidized 0 6 0 8 0 5 0 7 0 5 0 6 Wolfram Polished 0 35 0 4 0 1 0 3 0 05 0 25 0 03 0 1 Zinc Polished 0 5 0 05 0 03 0 02 Oxidized 0 6 0 15 0 1 0 1 ...

Page 83: ...lt 0 95 0 95 Basalt 0 7 0 7 Carbon Non oxidized 0 8 0 9 0 8 0 9 0 8 0 9 Graphite 0 8 0 9 0 7 0 9 0 7 0 9 Carborundum 0 4 0 8 0 95 0 8 0 95 0 95 Cement 0 65 0 9 0 9 0 95 Ceramic 0 65 0 9 0 9 0 95 Glass Plate 0 2 0 98 0 85 Melt 0 4 0 9 0 9 Grit 0 95 0 95 Gypsum 0 4 0 97 0 8 0 95 Ice 0 98 Limestone 0 4 0 98 0 98 Paint Non alcaline 0 9 0 95 Paper Any color 0 95 0 95 Plastic 50 μm Non transparent 0 95 ...

Page 84: ... Table Non Metals thermoMETER TIM 8 thermoIMAGER TIM 40 Material Typical Emissivity Spectral response 1 0 μm 2 3 μm 5 1 μm 8 14 μm Sand 0 9 0 95 Snow 0 9 Soil 0 9 0 98 Textiles 0 95 0 95 Water 0 93 Wood Natural 0 9 0 95 0 9 0 95 ...

Page 85: ...he industrial process interface with 500 V AC RMS isolation voltage between thermoMETER TIM 8 and process is available connection box with IP 65 5 m 10 m or 20 m standard or high temperature cable for camera connection terminal for process integration see A 12 Color Assignment Green RS485 B Yellow RS485 A White 12 V Brown GND Shield GND Fig 52 Connections of the industrial Process Interfaces for t...

Page 86: ...10 V 0 4 20 mA DO 1 2 3 Relais output 1 2 and 3 3 open closed red LED on 0 30 V 400 mA FS Fail safe relay open closed green LED on 0 30 V 400 mA i The industrial PIF has a maximum of 3 analog outputs To use more outputs you can cascade up to three PIFs allowing you to use up to 9 analog or alarm outputs in total 1 Depending on supply voltage for 0 10 V on the AO the PIF has to be powered with min ...

Page 87: ...Page 87 Appendix Industrial Process Interface for thermoMETER TIM 8 Optional thermoMETER TIM 8 thermoIMAGER TIM 40 TIM 8 Fig 53 Connection of 3 industrial PIFs via RS485 ...

Page 88: ...rface has an integrated fail safe mode This allows to control conditions like interruption of cables shut down of the software etc and to give out these conditions as an alarm Controlled conditions on camera and software Standard Process interface TM PIF TIM8 Industrial Process interface TM PIFCBx TIM8 Interruption USB cable to camera Interruption data cable camera PIF Interruption power supply PI...

Page 89: ...cess interface with 500 V ACRMS isolation voltage between thermoIMAGER TIM 40 and process is available connection box with IP 65 5 m 10 m or 20 m standard or high temperature cable for camera connection terminal for process integration see A 12 Pin assignment Color Designation Grey Interrupt Green SCL I2 C Yellow SCL I2 C White 3 3 V Brown GND Shield GND Fig 54 Connections of the industrial Proces...

Page 90: ...V 400 mA FS Fail safe relay open closed green LED on 0 30 V 400 mA 1 Depending on supply voltage for 0 20 mA on the AO the PIF has to be powered with min 5 V 1 5 working resistance 0 021 24 V Working resistance Load bzw Measuring resistance Example RLoad 500 Ohm Umin 1 5 500 0 021 12 V RLoad 100 Ohm Umin 1 5 100 0 021 3 6 V min 5 V 2 The AI is designed for max 24 V the voltage level above 10 V is ...

Page 91: ...ut down of the software etc and to give out these conditions as an alarm Controlled conditions on camera and software Standard Process interface Industrial Process interface TM PIF500V2CBx TIM Interruption USB cable to camera Interruption data cable camera PIF Interruption power supply PIF Shut down of TIM Connect software Crash of TIM Connect software Fail Safe Output 0 V at analog output AO Open...

Page 92: ... A 7 Examples for a Fail Safe Monitoring with a PLC Fig 55 Fail Safe monitoring states 1 Breakdown of PIF power supply 4 Malfunction of camera 2 Cable break of fail safe cable 5 Breakdown of TIM power supply Interruption of USB cable 3 Interruption of cable TIM PIF 6 Malfunction of TIM Connect software ...

Page 93: ...ER TIM 40 Fig 56 Fail Safe monitoring states 1 Breakdown of PIF power supply 5 Malfunction of TIM 2 Cable break of fail safe cable 6 Breakdown of TIM power supply Interruption of USB cable 3 Short circuit of fail safe cable 7 Malfunction of TIM Connect software 4 Interruption of cable TIM PIF ...

Page 94: ... TIM 8 thermoIMAGER TIM 40 A 8 USB Cable Extension for thermoIMAGER TIM 40 The maximum USB cable length is 20 m For greater distances between thermoIMAGER TIM 40 and com puter or for stand alone solutions the optional USB Server Gigabit is provided Fig 57 USB Server Gigabit ...

Page 95: ...nication open the Options dialog and enter the tab Extend ed Communication Choose the mode Comport and select the port you want to use Also select the baud rate that matches the baud rate of the other communication device The other interface parameters are 8 data bits no parity and one stop bit 8N1 This is mostly used on other communication devices too The other station must support 8 bit data Now...

Page 96: ...mager device is handled by the TIM Connect software Imager exe only A dynamic link library ImagerIPC2 dll provides the interprocess communication IPC for other at tached processes The DLL can be dynamically linked into the secondary application Or it can be done static by a lib file too Both Imager exe and ImagerIPC2 dll are designed for Windows Vista 7 8 10 only The application must support call ...

Page 97: ...ocumentation http msdn microsoft com en us goglobal bb688096 aspx If needed the localization process can be very detailed Also the resizing of buttons or other visible resources and the support of right to left languages is supported This can be a huge effort and should be done by experts who have the appropriate tools To limit this effort and to enable anybody to translate the resources of the TI...

Page 98: ...measurements the minimum load impedance should be 10 KOhm The analog output can be used as a digital output The voltage for no alarm and alarm on can be set within the software The analog output 0 10 V has a 100 Ohm resistor in raw With a maximum current of 10 mA the voltage drop is 1 V Having an alarm LED with a forward voltage of 2 V the analog output value for alarm on should be 3 V as maximum ...

Page 99: ...moIMAGER TIM 40 thermoMETER TIM 8 thermoIMAGER TIM 40 A 12 2 Digital Input Fig 59 Digital input The digital input can be activated with a switch to the TIM GND or with a Low level CMOS TTL signal Low level 0 0 6 V High level 2 24 V Fig 60 Button ...

Page 100: ...Page 100 Appendix Process Interface for thermoIMAGER TIM 40 thermoMETER TIM 8 thermoIMAGER TIM 40 A 12 3 Analog Input Fig 61 Analog input Useful voltage range 0 10 V ...

Page 101: ...hermoMETER TIM 8 thermoIMAGER TIM 40 A 12 4 Relay Output on Industrial Interface The analog output has to be set to Alarm The voltage level for AO1 AO3 can be set in the software no alarm 0 V Alarm 2 10 V REL1 3 D01 D03 Umax 30 VDC Imax 400 mA Fig 62 Relay output ...

Page 102: ...ON MESSTECHNIK GmbH Co KG Königbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com X9751390 B021079HDR X9751390 B02 MICRO EPSILON MESSTECHNIK ...

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