Metallkraft PRM 30 F Operating Instructions Manual Download

Page: 1 / 48

PRM 30 F

Operating Instructions

PRM 30 F

Ring Bending Machine

PRM 31 F

PRM 35 F

Summary of Contents for PRM 30 F

Page 1: ...PRM 30 F Operating Instructions PRM 30 F PRM F Ring Bending Machine PRM 31 F PRM 35 F...

Page 2: ...regarding the operating instructions Original Instructions Edition 29 09 2020 Version 1 07 Language english Author RL Indications regarding the copyright Copyright 2020 St rmer Maschinen GmbH Hallsta...

Page 3: ...21 9 Operation 21 9 1 Controls 22 9 2 Mount standard bending rollers 23 9 3 Adjust side guide rollers 24 9 4 Bending profiles 24 9 5 Bending rolls 27 9 6 Application examples for bending rolls 29 9 7...

Page 4: ...The contents of this manual are protected by copyright Their use is permitted when using the machine Any further use is not permitted without the written permission of the manufacturer We hereby appl...

Page 5: ...onditions of the manufacturer and the legal regula tions valid at the time of the conclusion of the contract apply 2 Safety This section provides an overview of all major safety packages for personal...

Page 6: ...ther the operating instructions he has prepared comply with the cur rent state of the regulations and adjust them if necessary The operator must clearly regulate and determine the responsibilities for...

Page 7: ...and regulations the electrician is in a po sition to carry out work on electrical installations and to recognize and avoid possible dangers independently The electrician is specially trained for the w...

Page 8: ...instructions The safety markings attached to the ring bending machine must not be remo ved Damaged or missing safety markings can lead to malfunctions personal injury and property damage They are to b...

Page 9: ...due to non functioning safety devices Failure to operate or disable the safety equipment can result in serious injury or even death Before starting work check that all safety equipment is in place an...

Page 10: ...he improper use of the ring bending machine as well as the disregard of the safety regulations or the operating instructions exclude a liability of the manu facturer for resulting damage to persons or...

Page 11: ...WARNING Severe or fatal injuries may occur if parts of the machine tumble or fall down from the forklift truck pallet truck or from the transport vehicle Follow the instructions and information on th...

Page 12: ...internal transport is therefore essential Transport with a forklift pallet truck For shipping the machine is firmly mounted on a pallet so that it can be trans ported by forklift or pallet truck Tran...

Page 13: ...PE and the upholstery parts made of poly styrene PS These substances must be handed over to a recycling center or to the responsible disposal company 5 3 Storage Store the machine thoroughly cleaned i...

Page 14: ...f placing the ring bending machine horizontally and verti cally a separate control panel with foot control an operating manual Optional accessories not included Optionally the following special access...

Page 15: ...ne head and can thus be used horizon tally and vertically The following dimensions should be taken into account at the place of installation or at the workplace Fig 6 and 7 Fig 6 Installation dimensio...

Page 16: ...p 2 Tilt the machine head 90 Step 3 Screw the screw 1 into the thread 2 Fig 6 right side PRM 31 F The PRM 31 F can be used horizontally and vertically The following dimensi ons should be taken into ac...

Page 17: ...he side of the machine to the wall at least 1000 mm depends on the sizes of the materials to be bent This area may only be entered by the operator of the machine Hazardous areas on the machine Fig 10...

Page 18: ...the ma chine Fig 11 Anchoring the ring bending machine WARNING Crushing The machine may tilt during deployment and cause serious injury The machine must be set up by at least 2 people together Wear s...

Page 19: ...ender using a forklift or crane Step 3 Slowly lower the ring bending machine and pull it to the horizontal position with the belt or rope Fig 13 Change ring bending machine 8 Commissioning ATTENTION T...

Page 20: ...ARNING Danger to life There is danger to life if these rules are not followed Never carry out any work on the machine under the influ ence of alcohol drugs or medication and or in case of fati gue or...

Page 21: ...s and look at the di rection of rotation when the engine is coasting In the wrong direction of rotation of the motor Step 2 If the direction of rotation of the motor is incorrect replace two phases at...

Page 22: ...ing machine The following steps set the ring bending machine to operational readiness Step 1 Connect the mains plug to the power source Check that all electrical connections are correct Step 2 Set the...

Page 23: ...e nuts on the shaft ends mount or replace the bending rol lers and tighten with the nuts By counter rotation of the shaft loosen the pin of the upper roller ATTENTION Please make sure that the emergen...

Page 24: ...ig 17 Operator position and hands off rotating roles There are some safety rules to be observed when handling the ring bending machine NOTE All spacers must always be applied to the shaft to ensure co...

Page 25: ...upper roller upwards and set a distance between the upper roller and the lower rollers so that the profile to be bent can be placed between them Fig 18 Form A Step 7 Move the profile to be bent left...

Page 26: ...he guide rollers Step 13 After completing the bending process set the main switch from 1 to 0 to turn off the ring bending machine Fig 19 Adjust side guide rollers Bend long profiles If long profiles...

Page 27: ...x 10 60 x 10 20 x 6 40 x 10 800 500 300 300 80 x 15 100 x 15 30 x 6 60 x 10 700 450 400 350 50 x 6 60 x 7 20 x 3 50 x 6 600 700 400 500 50 x 6 60 x 7 20 x 3 50 x 6 600 700 400 550 UPN 80 UPN 60 1000...

Page 28: ...ss of the rollers should be controlled so that the workpiece between the rollers fits well and can advance under slight pressure In the case of the majority of the profiled bars a considerable swellin...

Page 29: ...Operation PRM F Version 1 07 EN 29 9 6 Application examples for bending rolls Fig 22 Application examples for bending rolls Fig 23 Special rollers and special guide rollers for bending profiles...

Page 30: ...30 PRM F Version 1 07 EN Operation 9 7 Bending tolerances of different profiles...

Page 31: ...ld only be carried out by quali fied persons DANGER Danger of electrocution Contact with live components may cause mortal danger Contact with live components may cause mortal danger Always set the mai...

Page 32: ...with an absorbent non fluffing cloth Over time the fan of the electric motor could get dusty Blow out all ventilation paths at regular intervals with dry compressed air Wear protective goggles Have t...

Page 33: ...es No Equipment part Interval Lubricant 1 Thread of the spindle Every day Grease 2 Bearings of rollers waves weekly Grease Oil 3 Bearings of guide rollers weekly Grease 4 Drive chain half yearly Greas...

Page 34: ...ctrical equipment contains a variety of recyclable materials and environ mentally harmful components These components must be separated and properly disposed of If in doubt contact municipal waste man...

Page 35: ...ion of the supplier Information on the machine type article number and year of manufacture can be found on the nameplate which is attached to the machine Example The upper shaft for the ring bending m...

Page 36: ...dawings PRM 30 F The following spare parts drawings is intended to help identify the necessary spare parts To order send a copy of the parts drawing with the parts marked to the authorized dealer Fig...

Page 37: ...Spare parts PRM F Version 1 07 EN 37 Fig 27 Spare parts drawing 2 PRM 30 F...

Page 38: ...38 PRM F Version 1 07 EN Spare parts 12 3 Spare parts drawing PRM 31 F Fig 28 Spare parts drawing 1 PRM 31 F...

Page 39: ...Spare parts PRM F Version 1 07 EN 39 12 4 Spare parts drawing PRM 35 F Fig 29 Spare parts drawing 1 PRM 35 F...

Page 40: ...40 PRM F Version 1 07 EN Electrical wiring diagrams 13 Electrical wiring diagrams 13 1 Electrical wiring diagram PRM 30 F Fig 30 Electrical circuit diagram 1 for PRM 30 F...

Page 41: ...Electrical wiring diagrams PRM F Version 1 07 EN 41 Fig 31 Electrical circuit diagram 2 for PRM 30 F...

Page 42: ...42 PRM F Version 1 07 EN Electrical wiring diagrams 13 2 Electrical wiring diagrams PRM 31 F Electronic wiring diagram 1 Motor und Control Group Abb 32 Electrical circuit diagram 2 for PRM 31 F...

Page 43: ...Electrical wiring diagrams PRM F Version 1 07 EN 43 Electronic wiring diagram 2 Control Group Fig 33 Electrical circuit diagram 2 for PRM 31 F...

Page 44: ...44 PRM F Version 1 07 EN Electrical wiring diagrams Electronic wiring diagram 3 Electrical Cabinet Scheme Fig 34 Electrical circuit diagram 3 for PRM 31 F...

Page 45: ...Electrical wiring diagrams PRM F Version 1 07 EN 45 13 3 Electrical wiring diagrams PRM 35 F Fig 35 Electrical wiring diagram 1 for PRM 35 F...

Page 46: ...46 PRM F Version 1 07 EN Electrical wiring diagrams Fig 36 Electrical wiring diagram 2 for PRM 35 F...

Page 47: ...e plate complies with all relevant provisions of the above mentioned Directive as well as the other applicable Directives hereaf ter including any changes in force at the time of declaration Relevant...

Page 48: ...www metallkraft de...

Search results

Summary of Contents for PRM 30 F

Reviews:

Related manuals for PRM 30 F

Brands by name

Popular brands

Metallkraft PRM 30 F, Operating Instructions Manual

Search results

Summary of Contents for PRM 30 F

Reviews:

Related manuals for PRM 30 F

Brands by name

Popular brands