background image

P 1

01SHPWOR1610DDOW-V1

16X10 SHIPLAP WORKSHOP WITH DOUBLE DOOR OPENING WINDOW & T&G FLOOR & ROOF

2mm Drill bit

x2

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be 

erected by two adults

For ease of assembly, you 

MUST pilot drill all screw 

holes and ensure all screw 

heads are countersunk.

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited, 

Sutton On Trent, 

Newark, 

Nottinghamshire, 

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every effort has been made during the 

manufacturing process to eliminate the 

prospect of splinters on rough surfaces of the 

timber.  You are strongly advised to wear gloves 

when working with or handling rough sawn 

timber.

Please retain product label and instructions for future reference

             

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY 

- Check the pack and make sure you have all the parts listed. 

- When you are ready to start, make sure you have the right tools at hand (not supplied) 

including  a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm 

bit.

- Ensure there is plenty of space and a clean dry area for assembly. 

TIMBER

As with all natural materials, timber can be affected during various weather conditions. 

For the duration of heavy or extended periods of rain, swelling of the wood panels may 

occur. Warping of the wood may also occur during excessive dry spells due to an interior 

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is 

suggested that the outdoor building is sprayed with water during extended periods of 

warm sunshine and sheltered as much as possible during rain or snow. 

Our buildings are pre treated with a water based treatment**; this only helps to protect 

the product during transit and for upto 3 months against mould.  To validate your 

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated 

with a wood preserver within the first three months of assembly and thereafter in 

accordance with the manufactures recommendations.  Care must be taken to ensure 

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base is going to be constructed: 

Ensure that there will be access to all sides for maintenance work and annual 

treatment.

Ensure the base is level and is built on firm ground, to prevent distortion.  Refer to 

diagrams for the base dimensions,  The base should be slightly smaller than the external 

measurement of the building, i.e. The cladding should overlap the base, creating a run 

off for water. It is also recommended that the floor be at least 25mm above the 

surrounding ground level to avoid flooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured  are made to the highest standards of Safety and in 

the case of childrens products independently tested to EN71 level, we cannot accept 

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for you specific product code

**Protim Aquatan T5 (621)**

Your building has been treated with Aquatan.

Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct 

application of Aquatan solution and then allowed to dry.

Aquatan is a decorative finish to colour the wood, which is applied industrially to timber fence panels and 

garden buildings.

Aquatan 

undiluted

 contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl 

sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.

Summary of Contents for 01SHPWOR1610DDOW-V1

Page 1: ...pre treated with a water based treatment this only helps to protect the product during transit and for upto 3 months against mould To validate your guarantee and ensure longevity of the product it is ESSENTIAL the building is treated with a wood preserver within the first three months of assembly and thereafter in accordance with the manufactures recommendations Care must be taken to ensure the pr...

Page 2: ...over Trim 1757mm Qty 11 19 Finial Qty 2 24 21 T Hinge Qty 6 Felt 25 casement stay QTY 2 Butt hinge QTY 4 Open Window Frame 27 23 28 Rim Lock Handle 22 Tower Bolt QTY 2 26 7 10 Master Door Slave Door 11 17 Door Gable Strip 2552mm Cover Strip 2800mm Qty 3 20 29 U Bracket QTY 4 30 Plain Gable Board Gable Block 342mm Nail Bag 30mm Screw x 85 20mm Screw x 12 50mm Screw x 82 70mm Screw x 6 40mm Screw x ...

Page 3: ...mm screws 5x40mm Screws 40mm screw Pre drill hole Plain Gable Assembly Step 3 12 x 50mm screws Lay the Back Left Gable and Back Right Gable on a level floor place them next to each other ensure they are level at the top and bottom then fix together using 10x50mm screws Stagger the screws so they do not collide 50mm screw Pre drill hole 30 Turn the gable section over and secure the top board in pla...

Page 4: ...l hole Step 4 Do not secure the building to the floor until the roof is fitted Fix the corners with 50mm screws as shown in diagram Position the panels so there is equal spacing between the floor and cladding on all 4 sides Step 5 3x50mm Screws 4 5 7 50mm screw Pre drill hole Step 6 Fix the remaining window side and the splain side at the corner with 50mm screws as shown in diagram 6x50mm Screws 5...

Page 5: ...rners with 50mm screws as shown in diagram 6x50mm Screws 50mm screw Pre drill hole Cut down trims to fit Measure the length of the door gable rail and cut down a strip match Fix in place using 2x30mm screws Step 9 Fit the Door Gable Rail between the Front Gable Left and Right Fix to the floor using 3x50mm screws Ensure screws line up with the framing 3x50mm Screws 50mm screw Pre drill hole 30mm sc...

Page 6: ...tep 10 30mm screw Pre drill hole Step 11 Place a Truss central to where two panels join Align the top of the truss with the top of the sides as shown in the diagram HINT Use a piece from the fixing kit as a guide Pencil mark the truss position and remove truss Place the truss blocks up to the pencil mark and fix using 2x70mm screws per block Place the truss back into position on top of the support...

Page 7: ... drill hole Place the fist two roof sheets ontop of the plain gable and truss making sure the roof sheet sits into the gables and truss securing using 40mm screws Ensure there is an eqal amount of overhang on either side of the building 16x40mm Screws 40mm screw Pre drill hole Secure the roof panels together using the metal U channels and 6x40mm screws per U channel 24x40mm Screws 40mm screw Pre d...

Page 8: ...rill hole HANDLE WITH CARE 1 2 3 4 245 x felt tacks Cut four strips of felt and place onto the roof See below for sizes Place the felt flat onto the roof in the order that is stated on the diagram below Once the sheets are laid out fix them onto the roof with tacks 100mm apart 1 2 3 4 Felt Strip Sizes 4860mm Felt tacks B B B B B ...

Page 9: ...ables join using 4x40mm screws Pre drill to avoid splitting 28x40mm Screws 19 18 18 40mm screw Pre drill hole Cut down trims to fit 16x40mm Screws Fit the fascias to the roof over the felt and secure in place with 40mm screws as shown Pre drill to avoid splitting Measure and trim down to size 40mm screw Pre drill hole 18 18 18 18 18 18 24 18 18 24 ...

Page 10: ... use the butt hinges to attach the opening window strip and the opening window together Use 30mm screws to fix the butt hinge to the Window Strip and 16mm screws to fix it to the Opening Window If you want to fix the opening windows instead of fixing butt hinges to the opening window use 4x30mm screws to attach the opening windows to the window panel as shown in the diagram 6x30mm Screws 6x16mm Sc...

Page 11: ...rews 22 Rim lock fixing Fig 1 internal view Place the lock onto internal horizontal framing ensure alignment with the pre drilled holes before fixing Align Lock keep with lock and fix with screws provided Do not over tighten the screws otherwise the locking mechanism will not work Fig 2 Place door handle bar through the lock as in diagram fix door handle onto bar with the flat headed grub screw fi...

Page 12: ...P 12 It is ESSENTIAL that you apply wood treatment immediately after the building has been assembled AFTER TREATMENT score around protective cover on glazing and carefuly peel covering back ...

Reviews: