McConnel ROBO-CHIPPER ROBOCUT Operations & Parts Manual Download

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McCONNEL

ROBO-CHIPPER

ROBOCUT ACCESSORY

Operation & Parts Manual

Publication 891
December 2017
Part No. 23671.91

Summary of Contents for ROBO-CHIPPER ROBOCUT

Page 1: ...McCONNEL ROBO CHIPPER ROBOCUT ACCESSORY Operation Parts Manual Publication 891 December 2017 Part No 23671 91...

Page 2: ...to verify that your machine has been registered with McConnel Limited IMPORTANT During the initial bedding in period of a new machine it is the customer s responsibility to regularly inspect all nuts...

Page 3: ......

Page 4: ...mple may require particular care when packing to avoid damage in transit 1 04 This warranty does not extend to any product from which McConnel Ltd s serial number plate has been removed or altered 1 0...

Page 5: ...d be undertaken within two days of the failure Claims submitted for repairs undertaken more than 2 weeks after a failure has occurred or 2 days after the parts were supplied will be rejected unless th...

Page 6: ...e deemed to be a waiver of any other term 4 02 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall no...

Page 7: ......

Page 8: ...stances to avoid the entrapment with human body parts BS EN ISO 14120 2015 Safety of machinery Guards general requirements for the design and construction of fixed and movable guards BS EN 4413 2010 H...

Page 9: ......

Page 10: ...ry service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle Battery posts terminals and related accessories contain lead and lead compou...

Page 11: ...ions 10 2 2 2 Safety requirements for use on roads 10 2 2 3 Operational safety 10 2 2 4 Operator safety 10 2 2 5 Machine safety 11 2 2 6 Safety during shredding 11 2 3 SAFETY DECALS 12 2 3 1 Location...

Page 12: ...IGHT OF THE HOPPER 28 7 1 MACHINE BLOCKED 32 8 1 DISMANTLING AND DECOMMISSIONING 34 9 1 LUBRICATION POINTS 36 9 2 PERIODIC MAINTENANCE 37 9 3 CLEANING INSPECTION AND REPLACING PARTS 37 9 3 1 CLEANING...

Page 13: ...ROBOCUT ROBO CHIPPER...

Page 14: ...in conjunction with the operation manual for the Robocut machine Ensure all operators read and fully understand the manuals relating to all machinery being used Keep manuals in a safe accessible locat...

Page 15: ...entire lifetime of the machine Ensure that any updates are incorporated within the manual Give the manual to any other user or subsequent owner of the machine Use the manual in such a way as not to da...

Page 16: ...e no doubts regarding their functionality If they are not working correctly or you have doubts do not under any circumstances use the machine 6 Pay careful attention to the warnings regarding specific...

Page 17: ...placing the defective part McConnel shall consider itself absolved from any other expense borne by the Dealer and the Dealer s Customer for instance presumed damages either present or future such as l...

Page 18: ...failure that could result in injuries or even death In any event should the user ascribe any incident or accident to a machine defect they must be able to demonstrate that the consequent damage was a...

Page 19: ...eals in the hydraulic circuit and lead to the deterioration of the fluid itself Heating is caused by the rolling oil by means of the pressure relief valve Therefore avoid sustained operations that cau...

Page 20: ...itting clothing and use safety equipment which meets applicable regulations During use the machine may generate dust when working with dry products e g straw or on areas of bare ground In this case th...

Page 21: ...ll its accessories clean and in good working order at all times Remove any cuttings that have been deposited on the machine WARNING Fire danger It is strictly prohibited to make modifications to the m...

Page 22: ...t wear loose clothing Never transport anyone on the machine Be careful when refuelling WARNING Do not fill the diesel fuel tank while the engine is running Do not smoke or use naked flames Do not over...

Page 23: ...lighting system must be used 2 2 3 Operational safety The manufacturer cannot be held responsible in case of malfunction and damage if the machine is used for purposes other than those for which it w...

Page 24: ...handle is located Other workers may be present that do not use the machine but who assist in supplying materials to be shredded to the only operator that is in charge of using the machine Never opera...

Page 25: ...ROBOCUT ROBO CHIPPER 12 2 3 SAFETY DECALS 2 3 1 Location of the safety decals...

Page 26: ...the position indicated in the manual Makesure that the safety decals are readable Clean them using a damp cloth dipped in soap and water Robo Chipper maximum material diameter 90mm 3 Use personal prot...

Page 27: ...21 ROBOCUT ROBO CHIPPER Warning Flying objects Warning Cutting tools Warning Rotating components Reset Direction of rotation Transport position reference mark Lifting hooks...

Page 28: ...d hammers that has a high throughput capacity and a large hopper making it suitable for professional use 3 2 IDENTIFICATION OF THE MACHINE 3 2 1 Machine plate The machine plate 1 fastened to the frame...

Page 29: ...ed for any other purposes that are not expressly authorised in writing by the Manufacturer Improper use may cause injury to people or animals or damage to property and will immediately void the warran...

Page 30: ...24 ROBOCUT ROBO CHIPPER 3 5 TECHNICAL DATA 3 5 1 Overall machine dimensions...

Page 31: ...nfeed width mm 700 Weight kg 170 Number of blades pcs 2 Number of hammers pcs 8 Max wood diameter mm 90 Rotor rpm rpm 2780 3 6 NOISE LEVEL Airborne noise The A weighted sound pressure level of the noi...

Page 32: ...must be performed by personnel who are fully qualified to use the lifting equipment slings forklifts etc When lifting the machine the specific lifting points indicated on the illustration below must...

Page 33: ...od handle from the extension Never operate the shredder with the hopper reclined there is a risk of being dragged into the machine The hopper should be hooked to the chute with the hopper fastening ro...

Page 34: ...ate 2 of the Robo Chipper is engaged Switch off the RoboCut machine and remove the safety key from the remote control unit Fasten the two plates together via the holes 3 using 6 bolts and 6 self locki...

Page 35: ...ad the following information carefully and follow the information or technical advice provided by the manufacturer 1 Generally inspect the area around the machine before starting the work making sure...

Page 36: ...lem has been correctly repaired by authorised technician Emergency stop device The shredder is equipped with an Emergency Stop System which can be used in the event where unsuitable materials enter th...

Page 37: ...tes 3 Use the control for moving the machine Use only one control at a time and pay attention to the various movements in order to be able to control the machine at all times 5 3 1 WORKING HOURS In ac...

Page 38: ...and branches not exceeding 90mm in diameter into the hopper Note 90mm is the maximum diameter that can be shredded this is considered to be a single branch of medium low wood hardness therefore where...

Page 39: ...AREA Do not operate the machine on slopes or in any position in which it could overturn with the equipment mounted on it Operator responsibilities The operator must make sure that there are no people...

Page 40: ...chine can be controlled via the RoboCut remote control unit 1 Shredder start button If the selected direction of operation is wrong the material will be ejected from the loading inlet 2 Potentiometer...

Page 41: ...6 ADJUSTMENTS 6 1 ADJUSTING THE HEIGHT OF THE HOPPER If the height of the hopper needs to be adjusted as indicated in chapter 9 remove the casing and adjust the nut A located at the side of the machi...

Page 42: ...ble solutions for overcoming them Maintenance and repair to the machine must be carried out by qualified technicians after having checked that there are no potentially hazardous situations or conditio...

Page 43: ...support or loose transmission components Cutting unit blocked Excessive material introduced Accidental introduction of stones or metal Switch off the machine and put on protective gloves Clean the sh...

Page 44: ...o release the mechanisms Toothed drive roller blocked because it is in contact with other parts of the machine Check and if it is lift the roller using the appropriate regulator so that there is a cle...

Page 45: ...een the feed roller and the rotor in which case proceed as follows 1 Switch off the machine and remove starting key 2 Put on protective gloves 3 Remove the casing 4 Remove cotter pin a and unhook spri...

Page 46: ...es on the paintwork Make sure that the original safety signs are still present in their proper positions and that they are intact and legible Grease all mechanical parts that are subject to friction t...

Page 47: ...rain any used fluids and dispose of them in a recycling facility that is suitably equipped to handle these types of fluids Disposal of all components must be performed in accordance with all regulatio...

Page 48: ...cation is a necessary This is of vital importance not only to ensure the long life of the machine but also to keep running costs low For further information please contact our Service Department Conta...

Page 49: ...43 ROBOCUT ROBO CHIPPER 9 1 LUBRICATION POINTS Grease the machine lubrication points that are indicated with grease point decals every 50 hours LUBRICANTS TABLE Grease Type AGIP MU EP1...

Page 50: ...use and follow the current regulations regarding disposal Replace with clean oil of the correct grade 9 3 CLEANING INSPECTION AND REPLACING PARTS Maintenance that involves removing the casing must be...

Page 51: ...before each session of use For the machine to work efficiently and avoid damage the blades must be sharp and correctly fitted fig 7 The lifespan of the cutting edge of the blade depends on the nature...

Page 52: ...cks or blows ask an expert to examine them If blades are worn beyond the minimum dimension shown opposite the blades must be replaced immediately 9 3 3 CHECKING THE PLAY OF THE ROLLER ARM ANDREPLACING...

Page 53: ...uts D and remove the pump support with the pump P still attached and remove the two couplings C Replace the complete coupling and replace all the components via reversal of the removal procedure 9 3 5...

Page 54: ...48 ROBOCUT ROBO CHIPPER 9 4 HYDRAULIC SYSTEM DIAGRAM...

Page 55: ...49 ROBOCUT ROBO CHIPPER 10 NOTES...

Page 56: ...rchase your Genuine Replacements from the Original Equipment Manufacturer McCON NEL LIMITED Through your local Dealer or Stockist Always quote Machine Type Serial Number Part Number Design improvement...

Page 57: ...2...

Page 58: ...3 CONTENTS Main Frame Module 4 Discharge Chute Module 6 Rotor Module 8 Hopper Module 10 Drive Module 12 Hydraulic Module 14...

Page 59: ...4 MAIN FRAME MODULE Product ROBO CHIPPER McCON NEL...

Page 60: ...COVER 12 11 4003212 WASHER 13 11 4003213 NUT 14 2 4003214 COVER PLATE 15 1 4003215 COVER PANEL 16 2 4003216 BUSH 17 1 4003217 SPRING 18 1 4003218 SPLIT PIN 19 1 4003219 NUT 20 1 4003220 BOLT 21 1 4003...

Page 61: ...6 DISCHARGE CHUTE MODULE Product ROBO CHIPPER McCON NEL...

Page 62: ...4003234 WASHER 5 1 4003235 BOLT 6 2 4003236 NUT 7 1 4003237 PIN 8 1 4003238 SPLIT PIN 9 1 4003239 DEFLECTOR 10 12 4003212 WASHER 11 1 4003229 BOLT 12 1 4003240 HANDLE 13 1 4003241 WASHER 14 4 4003242...

Page 63: ...8 ROTOR MODULE Product ROBO CHIPPER McCON NEL...

Page 64: ...7 BLADE 4 6 4003248 BOLT 5 6 4003222 WASHER 6 8 4003249 SWEEPING BLADE 7 2 4003250 PIN 8 1 4003251 ROTOR 9 1 4003252 ROTOR ASSEMBLY with Blades 10 1 4003253 ROTOR ASSEMBLY without Blades Comprises of...

Page 65: ...10 HOPPER MODULE Product ROBO CHIPPER McCON NEL...

Page 66: ...FETYHANDLE 11 13 4003212 WASHER 12 6 4003225 SPRING WASHER 13 1 4003264 NUT 14 1 4003265 JOINT 15 2 4003266 BOLT 16 4 4003267 WASHER 17 6 4003229 BOLT 18 2 4003209 NUT 19 1 4003268 VALVE BRACKET 20 2...

Page 67: ...12 DRIVE MODULE Product ROBO CHIPPER McCON NEL...

Page 68: ...WASHER 17 4 4000760 WASHER 18 1 4003285 COUPLING 19 6 4000078 WASHER 20 6 4000865 LOCK NUT 21 1 4003286 LOCK PIN 22 3 4003287 KEY 23 1 4003288 ROLL PIN 24 1 4003289 FORK 25 1 4003290 PUMP 26 2 400322...

Page 69: ...14 HYDRAULIC MODULE Product ROBO CHIPPER McCON NEL...

Page 70: ...AL 5 5 4003300 ADAPTOR 6 1 4003221 HYDRAULIC MOTOR 7 1 4003290 PUMP 8 1 4003301 HOSE 9 1 4003302 HOSE 10 1 4003303 HOSE 11 1 4003304 TEE ADAPTOR 12 2 4003305 ADAPTOR 13 2 4003306 ADAPTOR 14 1 4003307...

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Page 72: ...McConnel Limited Temeside Works Ludlow Shropshire SY8 1JL England Telephone 01584 873131 Facsimile 01584 876463 www mcconnel com...

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