MBW MM60 Operator'S Safety And Service Manual Download

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PERATOR

’

AFETY

AND

ERVICE

ANUAL

MBW, Inc.

250 Hartford Rd • PO Box 440
Slinger, WI 53086-0440
Phone: (262) 644-5234
Fax: (262) 644-5169
Email: [email protected]
Website: www.mbw.com

MBW (UK) Ltd.

Units 2 & 3 Cochrane Street
Bolton BL3 6BN, England
Phone: 01204 387784
Fax: 01204 387797

MBW FRANCE S.A.R.L.

Z.A. d’Outreville
11 rue Jean Baptiste Néron,

60540 BORNEL

FRANCE
Phone: +33 (0) 3 44 07 15 96
Fax: +33 (0) 3 44 07 41 28
Email: [email protected]

L16746. 04.14.T

©MBW, Inc. 2005

Printed in the USA

MM60

MM80

MM90

This manual covers the following serial numbers
and higher for each model listed:
MM60  . . . . . . . . . . . . . . . . . . . . 7011600
MM80  . . . . . . . . . . . . . . . . . . . . 7032000
MM90  . . . . . . . . . . . . . . . . . . . . 7051100

ORTAR

& P

LASTER

IXERS

Summary of Contents for MM60

Page 1: ...n BL3 6BN England Phone 01204 387784 Fax 01204 387797 MBW FRANCE S A R L Z A d Outreville 11 rue Jean Baptiste Néron 60540 BORNEL FRANCE Phone 33 0 3 44 07 15 96 Fax 33 0 3 44 07 41 28 Email mbwfrance free fr L16746 04 14 T MBW Inc 2005 Printed in the USA MM60 MM80 MM90 This manual covers the following serial numbers and higher for each model listed MM60 7011600 MM80 7032000 MM90 7051100 MORTAR PL...

Page 2: ...ce Schedule 8 Engine Maintenance 8 Engine Speed 8 Cleaning 8 Lubrication 8 Belt Guides 9 Greasing Wheel Bearings 9 Service 10 Engine Shroud Removal 10 Engine Shroud Installation 10 Drum Removal 10 Drum Installation 10 Drum Bearing Seals Replacement 11 Engine Removal 11 Engine Installation 11 Parts Replacement Cycles and Tolerances 12 Replacement Parts 13 Drum Assembly 14 Drivetrain Assembly 16 Ele...

Page 3: ...CALIFORNIA PROPOSITION 65 WARNING Engine exhaust and some of its constituents are known in the state of California to cause cancer birth defects and other reproductive harm WARNING ...

Page 4: ...severe electrical shocks Avoid contacting these units or their wiring SAFE DRESS Do not wear loose clothing rings wristwatches etc near machinery NOISE PROTECTION Wear OSHA specified hearing protection devices EYE PROTECTION Wear OSHA specified eye shields safety glasses and sweat bands FOOT PROTECTION Wear OSHA specified steel tipped safety shoes HEAD PROTECTION Wear OSHA specified safety helmets...

Page 5: ...resultado lesiones corporales graves Read the operating instructions before operating this piece of equipment Lea las Instrucciones Operativas antes de hacer funcionar esta parte del equipo Keep unauthorized inexperienced untrained people away from this equipment Mantenga a las personas no autorizadas y sin entrenamiento alejadas de este equipo ROTATING AND MOVING PARTS Make sure all guards and sa...

Page 6: ...ELIGROSO SI SE INHALA USE LA MÁQUINA SÓLO EN UNA ZONA BIEN VENTILADA ADVERTENCIA WARNING LAS PIEZAS MÓVILES PUEDEN IMPACTAR Y CORTAR MANTENGA ALEJADAS SUS MANOS APAGUE EL MOTOR ANTES DEL SERVICIO 15069 MOVING PARTS CAN CRUSH AND CUT KEEP HANDS CLEAR SHUT OFF ENGINE OR MOTOR BEFORE SERVICING ADVERTENCIA 15069 01554 Not included with decal set 12500 15076 ...

Page 7: ...nte la operación 3 Coloque la palanca de engranaje en la posición de RALENTÍ antes de arrancar el motor 4 Abra la válvula de combustible 5 Cierre el estrangulador del motor Si el motor está tibio puede que no requiera estrangulamiento 6 Abra el acelerador a la posición RÁPIDA 7 Tire de la cuerda de arranque 8 Tras el arranque apague el estrangulador y deje que el motor se caliente en ralentí 9 Abr...

Page 8: ...1 phase Baldor 2 hp 1 phase Baldor 3 hp 1 phase Motor Draw 115V 18A 230V 9A 230V 14A 230V 15 5A Motor Speed 1725 rpm 1725 rpm 1725 rpm Drivetrain Chain to V belts to Gears Chain to V belts to Gears Chain to V belts to Gears Axle 46 Solid Axle 46 Solid Axle 46 Solid Axle Wheels 4 80 x 12 High Speed ST175 80D13 High Speed ST175 80D13 High Speed Size W x L x H 46 x 64 x 56 in 117 x 163 x 142 cm 46 x ...

Page 9: ...lug for your application WARNING Wiring must be done by certified electrician Starting Gas Engine 1 Move mixer engagement lever to IDLE position 2 Open the fuel valve 3 Pull out the stop switch on the engine shroud 4 Move the engine throttle lever to the FAST position 5 Choke the engine if necessary You may not need to choke a warm engine 6 Pull the starter rope repeatedly until engine starts 7 Mo...

Page 10: ...y repairs or adjustments to the machine Towing 1 Stop the engine or electric motor 2 Close and latch the engine shroud 3 Rotate the drum into the locked position and check that it is locked in place 4 Secure the mixer hitch and safety chains to the vehi cle WARNING Always check that axle front leg and tow bar hardware is tight before towing Make sure safety bolt is in place Check the condition of ...

Page 11: ...e mixer thoroughly after each day s operation Dried mortar inside the drum can damage the paddles and shorten the life of the mixer Additionally future batches of mortar can be contaminated if the drum is not clean CAUTION Do not beat on the drum to clean dried mortar this will cause damage to the drum WARNING Always stop engine or motor and disconnect spark plug wire or power cord before placing ...

Page 12: ...m the spindle nut 5 Unscrew the spindle nut 6 Remove the hub from the spindle being careful not to allow the outer bearing cone to fall out The inner bearing cone will be retained by the seal 7 Remove the grease seal 8 Wash all grease and oil from the bearing cones and inspect each roller If any pitting spalling or corrosion is present then the bearing cup and cone must be replaced 9 Pack the enti...

Page 13: ...al to the engine and inserting the bullet connector into the splice terminal Drum Removal Refer to Drum Assembly page 14 1 Remove engine shroud before attemping to remove mixing drum 2 Mark the front and rear pillow block 5 locations on the frame to aid in the alignment during installation 3 Remove all four bolts 25 washers 28 10 lockwashers 27 and locknuts 26 holding drum pillow blocks to frame 4...

Page 14: ...Soft Black Seal Steel Washer Soft Black Seal Steel Washer Hard Red Seal 15 Slide trunnions onto each shaft end and bolt in place 16 Slide bearing locking collar onto front shaft end and align shaft flush with collar 17 Lock collar in place by driving in the mixing direction 18 Tighten set screw using a medium strength thread locking compound and torque to 20 ft lbs 19 Repeat process for rear beari...

Page 15: ...nts Refer to your engine manufacturer s Owner s Manual Hardware Replace any worn or damaged hardware as needed Replacement hardware should be grade 5 and zinc plated unless otherwise specified Safety Decals Replace if they become damaged or illegible Seals Gaskets Replace if a leak is detected and at every overhaul or teardown V Belts Replace if cracked torn or stretched to the point the belt won ...

Page 16: ...untry Their sales engineers are avail able for professional consultation If you cannot locate an M B W distributor in your area contact MBW Inc or one of our Sales Branches listed below When ordering replacement parts be sure to have the fol lowing information available Model and Serial Number of machine when ordering M B W parts Model and Serial Number of engine when ordering engine parts Part Nu...

Page 17: ... 14 Drum Assembly ...

Page 18: ...CKING BAR 1 1 1 16 18903 GRIP DUMP HANDLE 1 1 1 17 F051808HCS HEX HEAD CAP SCREW 5 16 18 x 1 4 4 4 18 F0518ELN ELASTIC LOCKNUT 5 16 18 5 5 5 19 F061606HCS HEX HEAD CAP SCREW 3 8 16 x 3 4 1 1 1 20 F061610CB CARRIAGE BOLT 3 8 16 x 1 1 4 8 8 8 21 F061610HCS HEX HEAD CAP SCREW 3 8 16 x 1 1 4 2 2 2 22 F0616ELN ELASTIC LOCKNUT 3 8 16 2 2 2 23 F0616HN HEX NUT 3 8 16 8 8 8 24 F06PW WASHER 3 8 SAE 1 1 1 25...

Page 19: ... 16 5 5 HP HONDA 36 35 39 38 37 34 31 33 32 1 25 5 2 2 3 20 13 14 21 24 22 9 15 12 11 19 18 30 29 28 23 4 6 26 17 6 8 10 16 7 29 30 28 27 Drivetrain Assembly ...

Page 20: ...EAD CAP SCREW 1 4 20 x 1 2 8 8 8 21 F0420FN FLANGE NUT 1 4 20 8 8 8 22 F051808HCS HEX HEAD CAP SCREW 5 16 18 x 1 4 4 4 23 F0518ELN ELASTIC LOCKNUT 5 16 18 4 4 4 24 F05SW WASHER 5 16 4 4 4 25 F061610SHS SQUARE HEAD SET SCREW 3 8 16 x 1 1 4 2 2 2 26 F061612CB CARRIAGE BOLT 3 8 16 x 1 1 2 4 4 4 27 F061616HCS HEX HEAD CAP SCREW 3 8 16 x 2 4 4 4 28 F0616HN HEX NUT 3 8 16 8 8 8 29 F06LW LOCKWASHER 3 8 8...

Page 21: ... 18 Electric Motor Drivetrain Assembly ...

Page 22: ...43 BAR 2 2 2 14 F023206PMS PAN HEAD MACHINE SCREW 8 32 x 3 4 2 2 2 15 F0232HN HEX NUT 8 32 4 16 F02LW LOCK WASHER 10 4 17 F061608FWS FLANGE LOCKING SCREW 3 8 16 x 1 2 2 4 18 F061608HCS HEX HEAD CAP SCREW 3 8 16 x 1 2 2 2 19 F061610HCS HEX HEAD CAP SCREW 3 8 16 x 1 1 4 1 1 1 20 F061612HCS HEX HEAD CAP SCREW 3 8 16 x 1 1 2 4 4 4 21 F061616HCS HEX HEAD CAP SCREW 3 8 16 x 2 4 4 4 22 F0616FN FLANGE LOC...

Page 23: ... 20 Idler Assembly 13 1 21 9 15 4 10 6 20 19 17 1 12 16 2 14 7 5 11 13 15 3 18 8 ...

Page 24: ...RING COMPRESSION 1 1 1 10 F042012HCS HEX HEAD CAP SCREW 1 4 20 x 1 1 2 1 1 1 11 F0420ELN ELASTIC LOCKNUT 1 4 20 1 1 1 12 F042856HCS HEX HEAD CAP SCREW 1 4 28 x 7 1 1 1 13 F0428HN HEX NUT 1 4 28 2 2 2 14 F04LW LOCKWASHER 1 4 1 1 1 15 F04SW WASHER 1 4 2 2 2 16 F051806FWS FLANGE BOLT 5 16 18 x 3 4 1 1 1 17 F051826HCS HEX HEAD CAP SCREW 5 16 18 x 3 1 4 1 1 1 18 F0518FN FLANGE NUT 5 16 18 4 4 4 19 F061...

Page 25: ... 22 18 23 26 12 21 6 1 5 16 2 4 20 17 23 14 24 8 3 7 9 10 11 19 11 13 21 25 22 15 26 24 26 23 Air Mixer Assembly ...

Page 26: ...1 11 12199 FITTING ELBOW PARKER 10 CTX S 2 12 14731 CLAMP MUFFLER 1 5 8 2 13 15081 AIR MOTOR 1 14 15085 2 1 2 MUFFLER CLAMP 1 15 16941 ANGLE 1 16 18029 SPROCKET H5012 1 BORE 1 17 18039 SUPPORT AIR MOTOR MIXER 1 18 18045 JACKSHAFT AIR MIXER 1 19 18046 HOSE HYDRAULIC 5 8 X 12 LP 1 20 F051814FWS FWLS 5 16 18 X 1 3 4 GR5 ZP 4 21 F0518ELN LOCKNUT 5 16 18 NYLOC ZP 8 22 F061608FWS FWLS 3 8 16 X 1 ZP 2 23...

Page 27: ... 24 Frame Axle Assembly ...

Page 28: ...16771 CHAIN SAFETY 10 ft 1 1 1 13 16817 AXLE 12 WHEELS Includes hubs 1 16818 AXLE 13 WHEELS Includes hubs 1 1 14 17073 FRAME MM60 1 17074 FRAME MM80 1 17075 FRAME MM90 1 15 17158 HAIRPIN 5 32 x 2 11 16 LONG 1 1 1 16 F0210CP COTTER PIN 1 8 x 1 1 4 2 2 2 17 F061640CB CARRIAGE BOLT 3 8 16 x 5 4 4 4 18 F0616FN FLANGE NUT 3 8 16 4 4 4 19 F081310HCS HEX HEAD CAP SCREW 1 2 13 x 1 1 4 4 4 4 20 F0813ELN HE...

Page 29: ... 26 1 10 13 5 16 8 15 17 16 11 15 13 15 7 6 12 2 3 17 14 9 13 15 4 MM90 PADDLE ORIENTATION TO ENGINE TO ENGINE Paddle Assembly ...

Page 30: ...LE ASM CENTER RIGHT Includes 4 5 13 17 1 17571 PADDLE ASM CENTER RIGHT Includes 4 5 13 17 1 1 11 17622 PADDLE ASM CENTER LEFT Includes 4 5 13 17 1 17572 PADDLE ASM CENTER LEFT Includes 4 5 13 17 1 1 12 17623 PADDLE ASM END LEFT Includes 2 3 6 7 13 17 1 17573 PADDLE ASM END LEFT Includes 2 3 6 7 13 17 1 1 13 F061610CB CARRIAGE BOLT 3 8 16 x 1 1 4 14 14 14 14 F061614CB CARRIAGE BOLT 3 8 16 x 1 3 4 2...

Page 31: ...ULTS 5 This warranty does not cover the cost of transportation and other expenses which may be connected with warranty service but not specifically mentioned herein 6 This warranty does not cover any updates to any New Machine Demonstration Machine or any other MBW product MBW reserves the right to improve or make product changes without incurring any obligation to update refit or install the same...

Page 32: ...29 NOTES ...

Page 33: ...30 NOTES ...

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