Matco Tools MPPC60I Owner'S Manual Download | Manualshive

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1703114-12MA

MPPC60I

OWNER’S MANUAL

4/2017

WARNING:

Read carefully and understand all

ASSEMBLY AND OPERATION

INSTRUCTIONS

before operating. Failure to follow the safety rules and other

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Summary of Contents for MPPC60I

Page 1: ...1703114 12MA MPPC60I OWNER S MANUAL 4 2017 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other ...

Page 2: ...sma torch parts nozzle electrode diffuser cover are considered consumable items and are not covered under warranty 1 Year Accessories Warranty Parts and Labor on MIG gun parts except those listed under normal wear items cables regulator and plasma torch except those listed under normal wear items are covered for 1 year Any shipping related to warranty repair is the responsibility of the customer 2...

Page 3: ...a is clean dry and well ventilated Do not operate the plasma cutter in humid wet or poorly ventilated areas Always have your plasma cutter maintained by a qualified technician in accordance with local state and national codes Always be aware of your work environment Be sure to keep other people especially children away from you while you are cutting Keep harmful arc rays shielded from the view of ...

Page 4: ...ground lead before cutting Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece Avoid contacting the work piece or ground Do not attempt to repair or maintain the plasma cutter while the power is on Inspect all cables and cords for any exposed wire and replace damaged or wore cables immediately Use recommended replacement cables and cords Alway...

Page 5: ...plosive materials are present Remove all flammable materials within 35 feet of the plasma cutting arc If removal is not possible tightly cover them with fireproof covers Take precautions to ensure that flying sparks do not cause fires or explosions in hidden areas cracks or areas you cannot see Keep a fire extinguisher close in the case of fire Wear garments that are oil free with no pockets or cu...

Page 6: ... the specific application Proper Care Repair and Maintenance Always have power disconnected when working on internal components Do not touch or handle PC board without being grounded with a wrist strap Put PC board in static proof bag to move or ship Do not put hands or fingers near moving parts such as drive or fan Proposition 65 Warnings Plasma cutting equipment produces fumes or gases which con...

Page 7: ...operating on 230V AC power See chart below It cuts a narrow kerf that results in a smaller heat affected zone for reduced warping The MATCO TOOLS MPPC60I is lightweight 37 1 4 lbs compact inverter design for greater portability It has a pilot arc for easy starts and enables the user to cut fence or expanded metal This unit has a built in air pressure adjustment and gauge indicator lights for quick...

Page 8: ...leting the electrical circuit Without a clean rust and paint free connection the arc will not transfer from Pilot Arc to Cutting Arc PLASMA TORCH AND CABLE The torch delivers compressed air and output power that is needed to create the plasma arc AMPERAGE ADJUSTMENT Variable adjust the output cutting amperage The higher output matches the thicker metal The maximum cutting thickness is up to 9 16 f...

Page 9: ...volts AC or greater than 240 volts AC This unit is supplied with a NEMA Class 6 50P plug and will require a NEMA Class 6 50R receptacle 2 EXTENSION CORD We do not recommend extension cords because of the voltage drop they produce This drop in voltage can affect the performance of the plasma cutter If you need to use an extension cord check with a qualified electrician and your local electrical cod...

Page 10: ...ase 60 amp power source 1 SET UP a Check the plasma cutter to see if it has been connected correctly and is in good working condition as described in the INSTALLATION section and that it complies with safe operation requirements as noted in the IMPORTANT SAFETY CONSIDERATIONS section b Switch on the power switch of the cutter to observe if the operation is normal If it is normal the fan should sta...

Page 11: ... the life span of the torch s electrode and nozzle ii It is best to start cutting at the edge of the work piece unless you are piercing the work piece iii Keep a space between the nozzle and the work piece Pressing the nozzle on the work piece could cause the nozzle to stick reducing the smoothness of the cutting action creating an undesirable result iv Keep the torch s nozzle vertical against the...

Page 12: ...underwater or in wet moist environments g Do not bend the torch cable sharply this may damage the air hose h Nobody other than the operator should be allowed to access the working area i Always turn off the power supply prior to repairing or moving the machine j Always turn off the power supply prior to repairing or installing any spare parts e g torch electrode nozzle ground clamp etc k Never all...

Page 13: ...as seized and the torch will need to be replaced Install an air dryer to your compressed air supply to prevent corrosion of the torch head Arc start circuit defective For assistance contact the welder help line at 855 920 2399 Control circuit board is defective Replace control circuit board Control transformer defective Replace control transformer Have pilot arc but cutting arc does not ignite Wor...

Page 14: ... 2 3 4 T 1 P 0 P 1 R 6 R 8 R 9 R11 R 5 R 7 Q 0 Q 2 C 1 Q 6 Q 8 R10 R12 P 3 P 2 1 2 3 CN4 1 2 3 CN9 T P S W T P AC230V C 2 E c C 3 C 1 R 3 SGND AC L AC N DB1 R R 1 24V DB2 RY1 D 3 C 4 RY2 RV2 NC RV3 R 1 R 2 1 V P0 1 V P1 1 2 CN7 1 2 CN1 C 4 C 8 C 7 5 R 4 C 1 5 R 1 5 R 2 C 2 C 3 5 R 3 外接 L 1 EARTH C 6 R 6 1 2 6 3 T 2 OUT 2 J 3 OUT 2 J 2 OUT 2 J 1 R 7 RV2 RV1 D 1 D 2 D 3 D 4 P 1 P 2 1 G 2 C 3 E Q 1 ...

Page 15: ...Page of 18 1703114 12MA 15 DIAGRAM PARTS LIST ...

Page 16: ... 105400162 LEFT LOWER MOUNTING PLATE 2 23 105500018 CABLE STRAIN RELIEF 1 24 105400146 BOTTOM 1 25 105400148 RECTIFIER MOUNTING PLATE 1 26 105400149 INDUCTOR 1 27 105400180 OUTPUT CONNECTION BOARD 1 28 105400178 PLASTIC BEZEL 1 29 105400152 ARC START CONNECTION TERMINAL 1 30 105400158 FRONT PANEL CONTROL PC BOARD 1 31 105400153 TRIGGER CONTROL RECEPTACLE 1 32 105400155 TORCH CONNECTOR 1 33 1053000...

Page 17: ...Page of 18 1703114 12MA 17 For replacement parts please contact The Welder Help Line at 855 920 2399 ...

Page 18: ...Page of 18 1703114 12MA 18 Distributed by Matco Tools 4403 Allen Road Stow OH 44224 ww w m a t c o t o o l s c o m Made in China to Matco specifications ...

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