Manitou MAN'GO 12 Operator'S Manual Download

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647533 EN (09/10/2015)

MAN' GO 12

MANITOU BF

BP 10249

44158 ANCENIS CEDEX - FRANCE

TEL: + 33 (0)2 40 09 10 11

YOUR DEALER

OPERATOR’S MANUAL

(ORIGINAL INSTRUCTIONS MANUAL)

Summary of Contents for MAN'GO 12

Page 1: ...647533EN 09 10 2015 MAN GO 12 MANITOUBF BP10249 44158ANCENISCEDEX FRANCE TEL 33 0 240091011 YOURDEALER OPERATOR S MANUAL ORIGINALINSTRUCTIONSMANUAL...

Page 2: ...647533 09 10 2015 MAN GO 12...

Page 3: ...ent of the lifting platform depends on the options chosen and the country of sale According to the lifting platform options and the date of sale certain items of equipment functions described herein m...

Page 4: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 647533 09 10 2015 MAN GO 12...

Page 5: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 647533 09 10 2015 MAN GO 12...

Page 6: ...LITY 10 E STARTING THE PLATFORM 10 F DRIVING THE PLATFORM 11 G STOPPING THE PLATFORM 11 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE 12 A WITH ELECTRIC WELDING EQUIPMENT 12 B...

Page 7: ...SCRAPPINGTHEPLATFORM 18 RECYCLING OF MATERIALS 18 METALS 18 PLASTICS 18 RUBBER 18 GLASS 18 ENVIRONMENTAL PROTECTION 18 WORN OR DAMAGED PARTS 18 USED OIL 18 USED BATTERIES 18 647533 09 10 2015 MAN GO...

Page 8: ...uipmentmusttakethesecriteriaintoaccountwhenassessingwhetherornotapersonwillmakeasuitabledriver tIMPORTANT t OBTAININFORMATIONON Howtobehavewhenthereisafire Thelocationofthenearestfirstaidkitandfireext...

Page 9: ...brating limiters I C engine speed addition of extra equipment addition of counterweight unapproved attachments alarm systems etc yourself In this event the manufacturer cannot be held responsible Your...

Page 10: ...latforms for indoor use must not be used outside the building B AUTHORISATION FOR USE IN FRANCE orseecurrentlegislationinothercountries Only qualified authorized personnel may use the platform This au...

Page 11: ...rols and instruments before operating the platform Wear suitable clothing for driving the platform do not wear baggy clothes Make sure you have the appropriate protective equipment for the job to be d...

Page 12: ...rder Be careful in the area of loading bays trenches scaffolding soft land and manholes Ensure that the ground under the wheels and or stabilisers is firm and stable before raising the basket Do not a...

Page 13: ...ter moderate waves of some length 6 S t r o n g breeze 22 27 39 49 10 8 13 8 Largebranchesaremoved overhead wires whistle umbrella use becomes difficult Waves form with white foam crests and airborne...

Page 14: ...ensuring that no fault pages are displayed on the screen and no warning about the fuel level a pump icon is present on the screen see chapter 2 DESCRIPTION CHECKING AND CONTROL INSTRUMENTS pages To st...

Page 15: ...cted person on the ground Comply with the limits shown on the lifting platform s load graph INSTRUCTIONS When moving the platform a long distance always travel with the arms folded or the scissors in...

Page 16: ...thout damaging the electronic components The power supply to the welding equipment must be via an earthed socked and any extension required just also be earthed In all cases ensure that there are no e...

Page 17: ...1 13 647533 09 10 2015 MAN GO 12...

Page 18: ...where applicable the maintenance intervals When components in the lifting platform have to be replaced the components references must be noted LUBRICANTANDFUELLEVELS Use the recommended lubricants nev...

Page 19: ...orrepairoperationsmustonlybeperformedbyMANITOU certifiedpersonnel WASHINGTHEPLATFORM Clean the platform or at least the area concerned before any intervention Remember to close and lock all accesses t...

Page 20: ...time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after charging it to a maximum Remove the injectors and spray the protec...

Page 21: ...see 3 MAINTENANCE Refit and set the tension in the drive belts see 3 MAINTENANCE Turn the I C engine using the starter to allow the oil pressure to rise Lubricate the platform completely see 3 MAINTE...

Page 22: ...r to obtain reusable granules GLASS Glass items can be removed and collected for processing by glaziers ENVIRONMENTALPROTECTION By entrusting the maintenance of your platform to the MANITOU network th...

Page 23: ...2 1 2 DESCRIPTION 647533 09 10 2015 MAN GO 12...

Page 24: ...2 2 647533 09 10 2015 MAN GO 12...

Page 25: ...IONS 20 LIFTINGPLATFORMOPERATION 22 BASECONTROLINSTRUMENTATION 24 BASKETCONTROLINSTRUMENTATION 26 GROUNDMAINTENANCEANDEMERGENCYSTATION 28 BASKETCONTROLSTATION 33 SCREENDISPLAY DESCRIPTIONOFTHEPAGES 40...

Page 26: ...es machines annexe IV For annex IV machines 9 Num ro d attestation Certificate number 0062 5131 760 04 15 0314 10 Organisme notifi Notified body VERITAS 61 71 Boulevard du Ch teau 92 571 NEUILLY SUR S...

Page 27: ...s 6 Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji staiga 15 suderintus sta...

Page 28: ...recommendations 7 833041 Tie downhook 8 52530068 Basketinstructions Loadcapacity 9 833291 Liftinghook 10 597652 Hydraulicoil 11 683437 Diesel 12 598897 Locationoftheplatformkey 13 679450 Dangerkeepawa...

Page 29: ...MPORTANT t Identifytheforwarddirectionbylookingatthearrowsonthechassisandthoseonthebasketcontrolconsole 3 Wheelload This shows the maximum load that a wheel may exert on the ground see 2 DESCRIPTION C...

Page 30: ...is strictly forbidden to use a pressure washer to clean the control knobs and the electrical components 12 5 m s 45km h 52530068 A 4 7 Tie downhook This sticker shows the location of the anchoring poi...

Page 31: ...eservoir is designed only to hold hydraulic oil NB see MAINTENANCE LUBRICANTS 11 Diesel This indicates that this reservoir is designed only to hold fuel for diesel vehicles 12 Locationoftheplatformkey...

Page 32: ...n engine silencer IC engine etc 15 Riskofbeingcrushed It is strictly forbidden to insert your fingers or any other part of your body in the lifting structure s components arms pendular arm etc there i...

Page 33: ...provided by anti freeze with properties differing from the original the 30 or 40 C box must be ticked 19 Washingrecommendations It is strictly forbidden to use a pressure washer to clean the control...

Page 34: ...arting beforepowertocompo nent B Outneutral movementatstarting D Shortcircuit To E Redundantsensor failure TORorANA F Outrangevalve G Highleveldefault H Lowleveldefault S Communicationdefault T Memory...

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Page 36: ...ion for us to advise our customers When you order parts or when you require any technical information always specify NOTE For the owner s convenience it is recommended that a note of these numbers is...

Page 37: ...WHEELREDUCINGGEAR Type Serial No FUSES 2 fuses 60A 32V 1 relay 12V 2 15 647533 09 10 2015 MAN GO 12...

Page 38: ...417 10 Surface punch through hard soft ground daN cm 15 6 5 LwA acoustic pressure level db 100 HYDRAULIC MOVEMENT basket control MAN GO 12 TOL Arm Movement 3 Telescope extend Raising unladen laden s 2...

Page 39: ...AL BRAKE CIRCUIT parking brake MAN GO 12 TOL Type of brake Discclutch Type of control Negativehydraulic Braked wheels REAR FRONT 2 2 Anti skid system freewheeling yes Brake torque daN 2118 50 HYDRAULI...

Page 40: ...der the chassis FRONT mm 320 2 Clearance under the chassis REAR mm 200 2 Max chassis clearance angle 73 1 Wheel drive gyration radius 2 wheels 4 wheels mm 1715 3 Wheel drive gyration radius 2 wheels 4...

Page 41: ...ity A S2 mn S3 Audible beep on all movements no Rotating flashing light Revolving light yes Hour metre yes 230 V preconfiguration Diesel level proportional display yes Low fuel level battery alarm yes...

Page 42: ...A C1 C D A1 E1 E F G G1 K B1 I H A mm 5500 A1 mm 4500 B mm 2000 B1 mm 950 C mm 2015 C1 mm 2495 D mm 1800 E mm 200 E1 mm 320 F mm 395 G mm 1715 G1 mm 4115 H mm 920 I mm 190 J mm 2900 K 36 73 647533 09...

Page 43: ...m Platformoffsetandheightforabuildingheight 4m D4 5830 mm S5 5 m H5 6620 mm Platformoffsetandheightforabuildingheight 5m D5 5410 mm S6 6 m H6 7850 mm Platformoffsetandheightforabuildingheight 6m D6 47...

Page 44: ...he basket controls are working correctly tIMPORTANT t Stickersshowingthecharacteristics safetywarningsandtherescueprocedureareaffixedtothemachine Theoperatormustreadtheseandfullyunderstandtheir conten...

Page 45: ...ositiontheaccess platformonmorehorizontalground OVERLOAD Whentheliftingplatformreachesthemaximumauthorisedweight seetheCHARACTERISTICS section the Overload LED 34 on the basket console flashes regular...

Page 46: ...BASE CONTROL INSTRUMENTATION 2 24 START ENGINE 1 2 3 8 4 5 6 7 9 9 10 11 12 13 14 15 16 17 18 647533 09 10 2015 MAN GO 12...

Page 47: ...OR SWITCH 6 INTERFACE SCREEN 7 INFORMATION VALIDATION SCREEN KEYS 8 DEAD MAN S BUTTON 9 BASKET TILT DOWN TILT UP BUTTON 10 TURRET ROTATION KEYS 11 LOWER ARM UP DOWN BUTTONS 12 TELESCOP EXTEND RETRACT...

Page 48: ...BASKET CONTROL INSTRUMENTATION 2 26 19 20 21 22 23 24 25 26 27 28 29 36 30 31 32 33 34 37 38 39 39 40 44 35 41 42 43 647533 09 10 2015 MAN GO 12...

Page 49: ...LT INDICATOR LIGHT 31 USE UNDER TILT BUTTON 32 BASKET INCLINATION CONTACTOR 33 BASKET ROTATION CONTACTOR 34 PENDULAR ARM CONTACTOR 35 TELESCOP CONTACTOR 36 MACHINE FAULT LED 37 DEAD MAN S PEDAL 38 BUZ...

Page 50: ...ng it prevents any movements from being made 4 EMERGENCYSTOP This red mushroom headed switch cuts off all the machine s movements in the event of an anomaly or any danger Press the knob to cut off the...

Page 51: ...nt system time is displayed at the top of each page The serial number of the machine is displayed at the bottom of each page 7 INFORMATIONVALIDATIONSCREENKEYS These keys enable you to validate the dif...

Page 52: ...ret 10A ROTATING THE TURRET LEFT Hold down the Dead Man s button 8 and press key 10A 10B ROTATING THE TURRET RIGHT Hold down the Dead Man s button 8 and press key 10B 11 LOWERARMLIFTINGANDLOWERINGKEYS...

Page 53: ...he hole in the turret provided for this purpose 15 FLASHINGLIGHT The flashing light illuminates automatically when the lifting platform is in translation or making a movement 16 TILTSENSOR This sensor...

Page 54: ...cock 18 located on the diesel filter must be in the ON position as shown opposite before starting the engine The OFF position on the fuel cock shuts off the fuel supply to the engine 2 32 18 647533 0...

Page 55: ...h the lever forwards REAR TRANSLATION Pull the lever backwards STEER RIGHT Press button D STEER LEFT Press button G tIMPORTANT t Whentheturret armstructureisrotatedmorethan90 withrespecttothechassis t...

Page 56: ...rt the lifting platform from the basket console 24 DIFFERENTIALLOCKINGCONTROLBUTTON NB This control must be used at the same time as a translation operation Differential locking enables the 4 drive wh...

Page 57: ...peed and the machine is in 4 wheel drive the switch moves automatically to position 2 ramp speed 29 OVERLOAD INDICATORLIGHT This indicator light illuminates if the basket is overloaded and the buzzer...

Page 58: ...enables you to raise and lower the basket pendular arm RAISING THE PENDULAR ARM Push the contactor forwards LOWERING THE PENDULAR ARM Pull the contactor backwards 35 EXTEND RETRACTTELESCOPECONTACTOR...

Page 59: ...able level Sound continuously the machine is overloaded When the platform is overloaded all movements are blocked It is essential to unburden the machine so that you can manoeuvre 39 SAFETYHARNESSHOOK...

Page 60: ...ION AND USE OF OPTIONS page 2 50 43 SENSITIVEEDGE SAFEMANSYSTEMOPTION See the chapter DESCRIPTION AND USE OF OPTIONS page 2 50 44 BLUEWARNINGLIGHT SAFEMANSYSTEMOPTION See the chapter DESCRIPTION AND U...

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Page 62: ...ustable pre heating period and the bar graph increases in increments in proportion to the pre heating time elapsed 3 STAR UPPAGES When the pre heating time has expired bar graph complete OK is display...

Page 63: ...MENU After having chosen the menu select the various choices of modifications if required using the arrows Use the buttons to change the value of the selected option then validate for a first time usi...

Page 64: ...history ViewFaulthistory X X Param tres Useroptions Translationandmovementbeepoptions X X Optionalrotatingflashinglighton switch on X X Dealeroptions Telescopelocking X Prohibitiononforwardmovementdur...

Page 65: ...ensionspeed X Maxtelescoperetractionspeed X Maxpendulararmraisingspeed X Maxpendulararmloweringspeed X Maxbaskettiltextensionspeed X Maxbaskettiltretractionspeed X Maxturretrightrotationspeed X Maxtur...

Page 66: ...IMPORTANT t Nevertrytopushorpulltheliftingplatformtostartit Suchanactionwouldcauseseveredamagetothe transmission MOVEMENTINTRANSPORT WORKMODE Before moving or using the machine remove the turret lock...

Page 67: ...tform to the work site If necessary load the equipment to be carried stack so as not to inconvenience the operator and prevent anything falling Climb into the lifting platform tIMPORTANT t Wearingasaf...

Page 68: ...ete retract the telescope and lower the arms to bring the lifting platform back toTransport position tIMPORTANT t Payattentiontothepeopleonthegroundwhenyouaredescending STOPPINGTHELIFTINGPLATFORM When...

Page 69: ...ckbed spermissiblegroundcontactpressurewithregardtotheliftingplatform tIMPORTANT t Thereisariskoftheliftingplatformlosingadherence slidingorslipping whengoingupordowntheloading ramps whenthesearewet m...

Page 70: ...tenance control panel Follow the instructions below Switch the contactor 1 to Position A and hold it down to recover control of the platform s movements Restart the engine 2 Proceed to lower the platf...

Page 71: ...PORTANT t Putthebuttonbackto neutral position To raise and lower the upper arm Press button 3 and turn a quarter clockwise to block it Pump with the lever The upper arm lower Pull the button to neutra...

Page 72: ...ed off If the user continues to press on the pressure sensitive edge By pressing the lifting platform OFF rearming button once the user can regain control of the lifting platform controls The blue war...

Page 73: ...3 1 3 MAINTENANCE 647533 09 10 2015 MAN GO 12...

Page 74: ...3 2 647533 09 10 2015 MAN GO 12...

Page 75: ...ELTS 5 LUBRICANTSANDFUEL 6 MAINTENANCETABLE 8 A DAILYOREVERY10HOURSOFOPERATION 10 B EVERY50HOURSOFOPERATION 14 C EVERY250HOURSOFOPERATION 18 D EVERY500HOURSOFOPERATION 24 E EVERY1000HOURSOFOPERATION 3...

Page 76: ...INGORIGINALMANITOUPARTSFORMAINTENANCEOPERATIONS YOUBENEFITFROMOURKNOW HOW Through its network MANITOU provides the user with Know how and competence The guarantee of high quality work Original replace...

Page 77: ...number 734146 HYDRAULIC SYSTEM HYDRAULIC RETURN OIL FILTER CARTRIDGE Part number 942081 Change 500 H SUCTION STRAINER FOR HYDRAULIC OILTANK Part number 52513197 Clean 1000 H HYDRAULIC RESERVOIR FILLI...

Page 78: ...Cooling liquid protection 35 4l 20l 210l 894967 894968 894969 FUEL TANK 53Litres Diesel fuel TRANSMISSION ORGANSTOBELUBRICATED RECOMMENDATION PACKAGING PARTNUMBER FRONT DIRECTION PIVOT MANITOU Grease...

Page 79: ...3 7 647533 09 10 2015 MAN GO 12...

Page 80: ...rtridge 2 3 16 3 24 R R R Fuelpre filter 3 24 R R Engineoilfilter 2 3 27 R R Fueltank 3 30 V N Dryairfiltersafetycartridge 3 30 R Enginesilentblocks 3 31 C 3 I C enginerates 3 31 C 3 Valvesclearances...

Page 81: ...ionsensors 3 21 C C Tiltsensor 3 21 C C Overloadsensors 3 21 C C Densityoftheelectrolyteinthebattery 3 27 C C Conditionofthecablebundlesandthecablesthemselves 3 30 C C 3 CHASSIS Turretorientationcrown...

Page 82: ...not rise Press the raising confirmation button the so called Dead Man s button and select a function for raising the platform Result the platform should rise Perform this test on the raising lowering...

Page 83: ...p 1 Check that the coolant level is up to the supply opening tIMPORTANT t Iftheradiatorcapmustberemoved followtheaboveprecautionsandthenretightenitsecurely Usepurefreshwaterandanantifreezesolutiontore...

Page 84: ...ion by operating them as if you were making a movement The bellows should not have any cracks or tears through which water could penetrate risking damage to the machine s operation A8 CONDITIONOFTHEWH...

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Page 86: ...ngit Neversmokeorworkclosetoanakedflame Workinasufficientlywell ventilatedarea Ifsomeelectrolytesplashesontoyourskinorinyoureyes rinsetheaffectedareathoroughlywithcoldwaterfor15minutesandcalladoctor B...

Page 87: ...RFILTERCARTRIDGE CLEAN If the machine is being used in a very dusty atmosphere reduce these maintenance intervals and see the FILTER ELEMENTS AND BELTS section Open the chassis right cover Locate the...

Page 88: ...sition Unscrew the retaining ring 2 remove the container 3 and clean the interior with a paintbrush impregnated with clean diesel Remove the filter cartridge 4 and plunge it in diesel to rinse it Rein...

Page 89: ...3 17 647533 09 10 2015 MAN GO 12...

Page 90: ...epumpisnotworking C3 ADJUSTMENTOFTHETELESCOPEARM CHECK Check the tightness of the four nuts 1 on the telescope skids in the telescop arm tIMPORTANT t Failuretoobservethisinstructionmayresultinlossofth...

Page 91: ...long stoppage period Grease to be used See the LUBRICANTS section Open the left hood of the turret Find the 2 grease points1 and grease thoroughly Close the chassis left cover Spreadlubricantoverthec...

Page 92: ...C6 AXLES GREASE Clean and then grease the following points see the LUBRICANTS section for details of the grease and remove the surplus AXLE HUB JOINT LEGEND 3 20 647533 09 10 2015 MAN GO 12...

Page 93: ...nding the telescope and raising the arms should be blocked the tilt light is lit in the basket the buzzer is activated intermittently in the basket tIMPORTANT t Ifamalfunctionoccurs prohibituseofthepl...

Page 94: ...ion A Bleed the fuel supply circuit see 3 MAINTENANCE G1 FUEL SUPPLY CIRCUIT C13 ALTERNATOR FAN CRANKSHAFTBELTTENSION CHECK ADJUST see 3 MAINTENANCE B4 C14 PLATFORMSTICKERS CHECK Check that the safety...

Page 95: ...maximum speed and then release the control Expected result Onhorizontalground Stoppingdistance Transport speed 1400 mm or 40 mm Working speed 160 mm or 40 mm Check brake holding on a slope Placethenac...

Page 96: ...r and push it in by pressing on the circumference and not on the centre Refit the lid orienting the valve to the rear When using the machine in a very dusty atmosphere see the FILTER ELEMENTS AND BELT...

Page 97: ...left cover to access the strainers 3 and 4 Remove the strainers 3 and 4 and clean them wish a compressed air jet Refit the strainers in place REFILLING THE OIL tIMPORTANT t Useanoilbathandaverycleanfu...

Page 98: ...he casing on the front side of the chassis and make a translation movement tIMPORTANT t Theliftingplatformmustnotmoveforward After the test reconnect the coil D11 ALTERNATOR FAN CRANKCASEBELT REPLACE...

Page 99: ...vel with a dipstick 4 Start the engine and leave it to run for a few minutes Check for any leaks from the drain plug and the engine oil filter Stop the engine wait a few minutes and check that the lev...

Page 100: ...ainage Note the drain plug 2 located on the right hand side reducer unit s sole plate Place a small receptacle to catch the oil Unscrew the drain plug tIMPORTANT t Disposeofthedrainedoilinanenvironmen...

Page 101: ...3 29 647533 09 10 2015 MAN GO 12...

Page 102: ...iscouldcauseanexplosionorafire Set a receptacle under the drain plug 1 and loosen the drain plug Let the diesel flow out and rinse out with ten litres of diesel poured through the filling hole 2 Refit...

Page 103: ...INESILENTBLOCKS CHECK E7 ENGINESPEEDS CHECK E8 HYDROSTATICTRANSMISSIONCIRCUITPRESSURES CHECK E9 STARTOFHYDROSTATICTRANSMISSIONCONTROL CHECK ADJUST E10 MOVEMENTSPEEDS CHECK E11 SETOFVALVES CHECK ADJUST...

Page 104: ...from the radiator while the radiator cap is still closed Let the coolant circuit drain completely ensuring that the holes are not blocked Check the conditions of the rubber hoses and the fasteners an...

Page 105: ...F8 INJECTIONPUMP CHECK F9 INJECTORS CONTACTYOURDEALER F10 RADIATOR CHECK DESCALE Contact your dealer 3 33 647533 09 10 2015 MAN GO 12...

Page 106: ...fting platform in both directions on the axle opposite the wheel to be changed Reminder Load on one wheel 2700 kg Recommandations For using the MANITOU hydraulic jack Ref 505507 and the MANITOU safety...

Page 107: ...ration takethenecessaryprecautionsbecausethemachinewillnolongerhave anybrakes Open the chassis right cover Identify the hydrostatic pump and the screw 1 between the two hoses Loosen two turns the scre...

Page 108: ...lace hooks on the anchoring points provided for this purpose Chain 4 legs 2 legs 1720mm long on the front of the lifting platform 1 2 legs 1520mm long on the rear of the platform A Centre of gravity B...

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