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MAN Engines

Maintenance Manual

MAN Industrial Gas Engines

Summary of Contents for E0834 E302

Page 1: ...MAN Engines Maintenance Manual MAN Industrial Gas Engines...

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Page 3: ...Maintenance Manual MAN Industrial Gas Engines 7UDQVODWLRQ RI WKH RULJLQDO LQVWUXFWLRQV 9HUVLRQ...

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Page 5: ...DIHW LQVWUXFWLRQV 5 2 Suitable for all series 25 QJLQH FOHDQLQJ KHFNLQJ WKH FRRODQW FRQFHQWUDWLRQ KHFNLQJ WKH FRRODQW KRVHV KHFNLQJ WKH FRROLQJ V VWHP IRU OHDNV 5HSODFLQJ WKH DLU ILOWH KHFNLQJ DQG DGM...

Page 6: ...YHO KDQJLQJ WKH FRRODQW 5HPRYLQJ LQVWDOOLQJ WKH VSDUN SOXJ 5 6 1 Checking and adjusting E2848 E2842 valve clearance 102 5HPRYLQJ LQVWDOOLQJ WKH F OLQGHU KHDG FRYHU KHFN DGMXVW YDOYH V 5 7 E3268 E3262...

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Page 8: ...for users RU DOO QRWLILFDWLRQ DQG HQTXLULHV SOHDVH VSHFLI WKH HQJLQH W SH HQJLQH QXPEHU DQG RUGHU QXPEHU 2UGHU VSDUH SDUWV IURP WKH DXWKRULVHG GHDOHU RU GLUHFWO IURP 0 1 1 8 Disposal UUDQJH IRU GLVSR...

Page 9: ...HIRUH CAUTION Describes a potentially dangerous situation that may lead to minor or moderate injuries if it is not avoided 7KHUHIRUH NOTE Describes a potentially dangerous situation that may lead to d...

Page 10: ...2EVHUYH WKH VDIHW LQVWUXFWLRQV ROORZ WKH LQVWUXFWLRQV WR WKH OHWWHU DQG SURFHHG FDXWLRXVO WR SUHYHQW DFFLGHQWV SHUVRQDO LQMXU DQG PDWHULDO GDPDJH HIRUH FRPPHQFLQJ ZRUN HQVXUH WKDW WKH ODWHVW GRFXPHQWD...

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Page 14: ...ar protection 7R SURWHFW DJDLQVW KHDULQJ ORVV FDXVHG E QRLVH 2 8 Special hazards Special hazards Electrical current DANGER Danger to life from electrical voltage 7KHUHIRUH Q WKH HYHQW RI GDPDJH WR WKH...

Page 15: ...QJ LQ WKH KD DUG RQH DANGER Risk of fatal injury caused by engines or engine units 7KHUHIRUH HDU SHUVRQDO SURWHFWLYH HTXLSPHQW RPSO ZLWK WKH VDIHW DQG DFFLGHQW SUHYHQWLRQ UHJXODWLRQV 5HVWULFW RXU VWD...

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Page 17: ...FRPSRQHQWV WR FRRO GRZQ WR DPELHQW WHPSHUDWXUH QVXUH WKDW SURWHFWLYH GHYLFHV DUH DWWDFKHG FRUUHFWO 1HYHU UHPRYH VDIHW GHYLFHV IURP KRW FRPSRQHQWV ROORZ WKH DFFLGHQW SUHYHQWLRQ UHJXODWLRQV RPSO ZLWK R...

Page 18: ...U DFFLGHQWV DQG ILUH HHS ILUV DLG HTXLSPHQW ILUV DLG NLW EODQNHWV HWF DQG ILU H WLQJXLVKHUV FORVH WR KDQG KHFN WKH ILUV DLG HTXLSPHQW DQG ILU H WLQJXLVKHUV UHJXODUO IRU FRPSOHWHQHVV DQG IXQFWLRQDOLW Q...

Page 19: ...QDWLRQDO VDIHW UHJXODWLRQV ROOHFW VHUYLFH SURGXFWV XVLQJ DSSURSULDWH DQG VXIILFLHQWO ODUJH FRQWDLQHUV 2QO VWRUH VHUYLFH SURGXFWV LQ RULJLQDO FRQWDLQHUV EVRUE OHDNHG VHUYLFH SURGXFWV ZLWK ELQGLQJ DJHQW...

Page 20: ...ctions 18 2EVHUYH WKH VDIHW LQVWUXFWLRQV ROORZ WKH LQVWUXFWLRQV WR WKH OHWWHU DQG SURFHHG FDXWLRXVO WR SUHYHQW DFFLGHQWV SHUVRQDO LQMXU DQG PDWHULDO GDPDJH HIRUH FRPPHQFLQJ ZRUN HQVXUH WKDW WKH ODWHVW...

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Page 22: ...he drive system 20 2EVHUYH WKH VDIHW LQVWUXFWLRQV ROORZ WKH LQVWUXFWLRQV WR WKH OHWWHU DQG SURFHHG FDXWLRXVO WR SUHYHQW DFFLGHQWV SHUVRQDO LQMXU DQG PDWHULDO GDPDJH HIRUH FRPPHQFLQJ ZRUN HQVXUH WKDW W...

Page 23: ...PRXQWLQJ QVXUH RUGHUOLQHVV DQG FOHDQOLQHVV LQ WKH ZRUNLQJ DUHD Maintenance record PDLQWHQDQFH UHFRUG LV DYDLODEOH LQ DGGLWLRQ WR WKLV PDLQWHQDQFH PDQXDO QJLQH VWDUW XS UHJXODU PDLQWHQDQFH ZRUN DQG DQ...

Page 24: ...ule 22 2EVHUYH WKH VDIHW LQVWUXFWLRQV ROORZ WKH LQVWUXFWLRQV WR WKH OHWWHU DQG SURFHHG FDXWLRXVO WR SUHYHQW DFFLGHQWV SHUVRQDO LQMXU DQG PDWHULDO GDPDJH HIRUH FRPPHQFLQJ ZRUN HQVXUH WKDW WKH ODWHVW GR...

Page 25: ...VSDFH IRU PRXQWLQJ QVXUH RUGHUOLQHVV DQG FOHDQOLQHVV LQ WKH ZRUNLQJ DUHD WARNING Risk of injury from uncontrolled engine start 7KHUHIRUH 0DNH VXUH WKDW WKH HQJLQH FDQQRW EH VWDUWHG E XQDXWKRULVHG SHUV...

Page 26: ...LQHUV 2QO VWRUH VHUYLFH SURGXFWV LQ RULJLQDO FRQWDLQHUV EVRUE OHDNHG VHUYLFH SURGXFWV ZLWK ELQGLQJ DJHQW DQG GLVSRVH RI SURSHUO QIRUP WKH UHVSRQVLEOH ORFDO DXWKRULW DERXW WKH GDPDJH LI QHFHVVDU UDLQ F...

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Page 28: ...QJ YDOYHV 7KH FRROLQJ V VWHP LV QRW LQFOXGHG LQ WKH VFRSH RI VXSSO IURP 0 1 5 2 5 Replacing the air lter Replacing the air lter NOTE Risk of material damage due to dust on the clean air side QJLQH GDP...

Page 29: ...HUVRQV FWLYLWLHV LQ WKH LPPHGLDWH KD DUG RQH RQ WKH OHIW DQG ULJKW VLGH RI WKH HQJLQH PXVW EH UHGXFHG WR DQ DEVROXWH PLQLPXP I QHFHVVDU WKH PDQXIDFWXUHU RI WKH FRPSOHWH PDFKLQH 2 0 PXVW SUHSDUH ZRUN L...

Page 30: ...KH FRYHU DW WKH IO ZKHH KRXVLQJ 6WDUWLQJ WKH HQJLQH 2SHUDWH WKH HQJLQH ZLWK WKH ORZHVW SRVVLEOH VSHHG RU ORDG LUHFW WKH VWURERVFRSLF OLJKW WR WKH JUDGXDWHG VFDOH RQ WKH IO ZKHH DQG WR WKH FRXQWHU PDUN...

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Page 37: ...DPDJH DQG FOHDQ 5 Maintenance work 35 5 2 Suitable for all series 2EVHUYH WKH VDIHW LQVWUXFWLRQV ROORZ WKH LQVWUXFWLRQV WR WKH OHWWHU DQG SURFHHG FDXWLRXVO WR SUHYHQW DFFLGHQWV SHUVRQDO LQMXU DQG PDWH...

Page 38: ...FKDQJH Tip for users KHQ FKDQJLQJ WKH RLO XVH D FRQWDLQHU ZLWK DGHTXDWH FDSDFLW WR DYRLG DQ RLO RYHUIORZ Tip for users 2QO XVH VHUYLFH SURGXFWV LQ DFFRUGDQFH ZLWK 0 1 UHJXODWLRQV DV IDLOXUH WR GR VR Z...

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Page 40: ...KH ILOOH QHFN Oil ll amount for E0834 QJLQH RLO UHILO TXDQWLW ZLWK ILOWH FKDQJH OLWUHV Oil ll amount for E0836 QJLQH RLO UHILO TXDQWLW ZLWK ILOWH FKDQJH OLWUHV 6FUHZ WKH FRYHU 1 EDFN RQ 6WDUW WKH HQJL...

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Page 42: ...g bodies of water and soil 7KHUHIRUH ROOHFW VHUYLFH SURGXFWV XVLQJ DSSURSULDWH DQG VXIILFLHQWO ODUJH FRQWDLQHUV 2EVHUYH ORFDO OHJDO UHJXODWLRQV IRU GLVSRVDO 6XEPLW XVHG RLO IRU XVHG RLO UHF FOLQJ 8QGL...

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Page 44: ...UHU V LQVWUXFWLRQV Test and setting values Original equipment E0834 36 E size 16 OHFWURGH GLVWDQFH LQ WKH VSDUN SOXJ 1P Original equipment E0834 36 LE size 21 OHFWURGH GLVWDQFH LQ WKH VSDUN SOXJ 1P 5...

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Page 46: ...Z WKH VSDUN SOXJV 1 XVLQJ WKH VSHFLDO WRRO Installing spark plugs e ing in e s gs Tip for users R QRW UHLQVWDOO GDPDJHG RU GURSSHG VSDUN SOXJV NOTE Risk of component damage due to incorrect tightening...

Page 47: ...equipment E0834 36 LE size 21 7LJKWHQLQJ WRUTXH GU WKUHDG 1P Tightening torque values third party manufacturer 7LJKWHQLQJ WRUTXH 6HH PDQXIDFWXUHU V LQVWUXFWLRQV 3RVLWLRQ WKH VSDUN SOXJ FRQQHFWRUV DQG...

Page 48: ...DQG VHDOLQJ VXUIDFHV EHIRUH WKH DVVHPEO ZLWK VXLWDEOH PHDQV 3URWHFW FOHDQHG VXUIDFHV IURP UH FRQWDPLQDWLRQ Tip for users 7KH UHSDLU PDQXDO GHVFULEHV WKH UHSDLU PHWKRG RI DQ HQJLQH YDULDQW DV DQ H DPS...

Page 49: ...FRYHU 2 ZLWK VHDO 3 IURP WKH F OLQGHU KHDG OHDQ WKH DUHDV WR EH VHDOHG M n ing e in e e e LW WKH F OLQGHU KHDG FRYHU 2 ZLWK D QHZ VHDO 3 6FUHZ LQ PRXQWLQJ EROWV 1 DQG WLJKWHQ FURVVZLVH 5 3 1 2 Check a...

Page 50: ...component damage due to incorrectly tightened bolted connections 7KHUHIRUH 2QO XVH DQ LPSDFW VFUHZGULYHU IRU SUHOLPLQDU WLJKWHQLQJ WR PD RI ILQD WLJKWHQLQJ WRUTXH LQDO WLJKWHQLQJ PXVW DOZD V EH DSSOL...

Page 51: ...XVHG RLO IRU XVHG RLO UHF FOLQJ Special tools Feeler gauge 7 leaf version 4XDQWLW 5HSODFHPHQW IRU FKHFN YDOYH FOHDUDQFH DQG DGMXVW LI QHFHVVDU Valve adjusting wrench wrench width 14 4XDQWLW UHQFK ZLGW...

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Page 54: ...WKH DGMXVWLQJ VFUHZ 1 XQWLO WKH PP OHDI RI WKH IHHOHU JDXJH 4 FDQ EH PRYHG EHWZHHQ WKH URFNHU DUP 3 DQG WKH YDOYH 5 ZLWK OLWWOH UHVLVWDQFH UDFH WKH DGMXVWHU VFUHZ 2 ZLWK WKH YDOYH DGMXVWLQJ ZUHQFK VL...

Page 55: ...ers UDLQ WKH HQJLQH RLO ZKHQ WKH HQJLQH LV DW RSHUDWLQJ WHPSHUDWXUH Tip for users 7KH RLO ILOWH LQVHUW PXVW EH UHSODFHG GXULQJ HYHU HQJLQH RLO FKDQJH Tip for users KHQ FKDQJLQJ WKH RLO XVH D FRQWDLQHU...

Page 56: ...WKH RLO GUDLQ SOXJ LQ FRQMXQFWLRQ ZLWK Draining the engine oil Tip for users WWDFKPHQWV RI WKH PDQXIDFWXUHU RI WKH RYHUDOO SODQW DXWRPDWLF UHILOO OLQHV HWF PD KDYH DQ LPSDFW RQ WKH GUDLQLQJ SURFHVV R...

Page 57: ...1 IURP RLO PRGXOH XVLQJ WKH KDQGOH UDWFKHW DQG VL H VRFNHW ZUHQFK LQVHUW 8QVFUHZ WKH RLO ILOWH OLG 1 IURP WKH RLO PRGXOH DQG UHPRYH WKH 2 ULQJ 3 5HPRYH WKH RLO ILOWH LQVHUW 2 IURP WKH RLO PRGXOH OHDQ...

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Page 59: ...UDWRU FRYHU 1P NOTE Risk of component damage due to incorrectly tightened bolted connections 7KHUHIRUH Q SUHOLPLQDU WLJKWHQLQJ XVH DQ LPSDFW VFUHZGULYHU ZLWK PD RI WKH SUHVFULEHG ILQD WLJKWHQLQJ WRUTX...

Page 60: ...g the bleed line 8QGR WKH VSULQJ EDQG FODPSV 3 XVLQJ WKH KRVH FODPS SOLHUV DQG SXVK RQWR WKH EOHHG OLQH 5 3XVK WKH PRXOGHG KRVH 4 RQWR WKH EOHHG OLQH 8QVFUHZ WKH XQLRQ QXW 6 8QVFUHZ WKH PRXQWLQJ QXW 1...

Page 61: ...WKH PRXQWLQJ EROWV 2 5HPRYH WKH YDOYH FRYHU 1 ZLWK VSULQJ 3 5HPRYH WKH VHDO 8 DQG GLDSKUDJP 7 IURP WKH RLO FRROHU KRXVLQJ FRYHU 4 8QVFUHZ DQG UHPRYH WKH PRXQWLQJ EROWV 6 5HPRYH WKH RLO FRROHU KRXVLQJ...

Page 62: ...WHQ E KDQG KHFN WKH FRUUHFW IL RI WKH VSULQJ 3 7LJKWHQ WKH PRXQWLQJ EROWV 2 DQG 6 FURVVZLVH 7LJKWHQLQJ WRUTXH 1P Attaching the union OHDQ WKH DUHDV WR EH VHDOHG WWDFK XQLRQ 1 ZLWK QHZ 2 ULQJ 3 DV PDUN...

Page 63: ...DLQ SOXJ ZLWK VDIHW JORYHV RQO ENVIRONMENTAL NOTICE Danger of environmental pollution caused by improper handling of service products RQVLGHUDEOH GDPDJH LV FDXVHG WR WKH HQYLURQPHQW 7KHUHIRUH 2EVHUYH...

Page 64: ...YLFH SURGXFWV XVLQJ DSSURSULDWH DQG VXIILFLHQWO ODUJH FRQWDLQHUV 2QO VWRUH VHUYLFH SURGXFWV LQ RULJLQDO FRQWDLQHUV EVRUE OHDNHG VHUYLFH SURGXFWV ZLWK ELQGLQJ DJHQW DQG GLVSRVH RI SURSHUO QIRUP WKH UHV...

Page 65: ...W OHYHO 5 4 5 Removing installing the spark plug NH 1 6SDUN SOXJ Technical data Tightening torques Original equipment 6SDUN SOXJ GU WKUHDG 0 1P Third party manufacturer 6SDUN SOXJ WKLUG SDUW PDQXIDFWX...

Page 66: ...JLQH YHUVLRQV Q FDVHV VXFK DV WKHVH SODQ DQG H HFXWH WKH UHSDLU PHDVXUHV DFFRUGLQJO Tip for users R QRW UHLQVWDOO GDPDJHG RU GURSSHG VSDUN SOXJV Special tools Handle 4XDQWLW DQGOH PP 5HPRYLQJ VSDUN SO...

Page 67: ...QVFUHZ WKH VSDUN SOXJV 1 XVLQJ WKH VSHFLDO WRRO Installing spark plugs e ing in e s gs Tip for users R QRW UHLQVWDOO GDPDJHG RU GURSSHG VSDUN SOXJV NOTE Risk of component damage due to incorrect tight...

Page 68: ...GU WKUHDG 1P Tightening torque values third party manufacturer 7LJKWHQLQJ WRUTXH 6HH PDQXIDFWXUHU V LQVWUXFWLRQV 3RVLWLRQ WKH VSDUN SOXJ FRQQHFWRUV DQG OHW LW ORFN LQWR SODFH 5 Maintenance work 66 5...

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Page 70: ...ls Torque wrench 4XDQWLW Ratchet 4XDQWLW Angle extension 4XDQWLW Removing the cylinder head cover small e ing e in e e e 8QVFUHZ WKH PRXQWLQJ EROWV 1 5HPRYH WKH F OLQGHU KHDG FRYHU 2 ZLWK VHDO 3 5HPRY...

Page 71: ...HW DQG DQJOH H WHQVLRQ 7LJKWHQLQJ WRUTXH 1P 5HSHDW WKH VDPH SURFHGXUH IRU DOO F OLQGHU KHDG FRYHUV 5 4 1 2 Check adjust valve s Preparatory measures 5HPRYLQJ LQVWDOOLQJ WKH F OLQGHU KHDG FRYHU VPDOO 3...

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Page 73: ...XVWLQJ WKH YDOYH FOHDUDQFH Ratchet 4XDQWLW GMXVWLQJ WKH YDOYH FOHDUDQFH Handle 4XDQWLW 5 Maintenance work 71 5 4 E2676 series 2EVHUYH WKH VDIHW LQVWUXFWLRQV ROORZ WKH LQVWUXFWLRQV WR WKH OHWWHU DQG SU...

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Page 76: ...s 7KH IUHTXHQF RI WKH LPSDFW VFUHZGULYHU FDXVHV GLUW SDUWLFOHV WR IDOO RXW RI WKH ILOWH HOHPHQW 7KHUHIRUH R QRW XVH DQ LPSDFW VFUHZGULYHU WR ORRVHQ RU WLJKWHQ WKH FRYHU Tip for users UDLQ WKH HQJLQH R...

Page 77: ...Handle 4XDQWLW RRVHQLQJ WKH RLO ILOWH OLG LQ FRQMXQFWLRQ ZLWK Torque wrench 4XDQWLW 7LJKWHQLQJ WKH RLO ILOWH OLG LQ FRQMXQFWLRQ ZLWK Ratchet 4XDQWLW 7LJKWHQLQJ WKH RLO GUDLQ SOXJ LQ FRQMXQFWLRQ ZLWK...

Page 78: ...HO 6FUHZ LQ WKH RLO GUDLQ SOXJ 1 ZLWK D QHZ VHDO 7LJKWHQ WKH RLO GUDLQ SOXJ 1 XVLQJ WRUTXH ZUHQFK UDWFKHW DQG VXLWDEOH VRFNHW ZUHQFK LQVHUW 7LJKWHQLQJ WRUTXH 1P Changing the oil lter insert vertical o...

Page 79: ...RU OHDNV I QR RLO SUHVVXUH EXLOGV XS DIWHU DSSUR VHFRQGV RI RSHUDWLRQ LPPHGLDWHO VKXW GRZQ WKH HQJLQH GHQWLI DQG UHFWLI WKH FDXVH 6HWWLQJ GRZQ WKH HQJLQH KHFNLQJ WKH HQJLQH RLO OHYHO 5 5 2 Checking th...

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