Malibu Boats M235 2019 Owner'S Manual Download

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Summary of Contents for M235 2019

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Page 2: ...the first time you must carefully read and familiarize yourself with this Owner s Manual and all on product safety labels You must also agree to comply with Federal State and Local Boating Regulations This manual contains important information on Boating Safety Boating Rules Proper Operation and Maintenance of your boat This manual provides a guideline for proper operation and maintenance of your ...

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Page 4: ...er boaters This manual is not intended to be a substitute for taking a course on boating safety nor is it a substitute for boating experience It is recommended that if you are unfamiliar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local marine law enforcement agency or dealer for more information about boating safety...

Page 5: ...how to operate the boat and its systems correctly and safely as possible to ensure long term and enjoyable use However Malibu cannot anticipate every potential situation that can arise affecting the care and protection of your boat nor every circumstance that could arise in the operation or care of the boat when not in use Malibu strongly recommends reading any and all additional information provi...

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Page 7: ...tch 10 Personal Flotation Devices 11 Fire Extinguisher 12 Horn or Whistle 12 Bilge Pump s 12 Visual Distress Signals 12 Recommended Safety Equipment 12 General Boating Safety Topics 13 Safe Speed 13 Passenger Safety 13 Carbon Monoxide Safety 13 Proper Loading 15 Weighting Your Boat During Watersport Activities 15 Visibility of the Operator 16 Boating Under the Influence 16 Product Misuse 17 Report...

Page 8: ...Tow Line Guidelines 31 Fallen Skier or Rider 31 Develop Water Sense 31 Emergency Procedures 33 Explosion and Fire 33 Swamping and Flooding 34 Capsizing 34 Staying Afloat 34 Collisions 34 Grounding 34 Person Overboard 34 Drowning 35 Medical Emergency 35 Operation Failure 35 Towing 35 QUICK REFERENCE GUIDE Response TXi 38 20VTX 40 21MLX 42 21VLX 44 22LSV 46 23LSV 48 25LSV 50 22MXZ 52 24MXZ 54 M235 5...

Page 9: ...ad 75 Center Screen 75 Cruise Screen 75 Engine Screen 76 Depth Screen 76 Alerts 76 Lights Menu 76 Controls Menu 76 Settings Menu 76 Video Screens Optional Malibu Open Edition 77 Engine Start Code 77 Gauge View and Speed Control 78 Night Mode 78 Speed Control Operation 78 Stereo Screen 78 Media Screen 79 PDF Viewer and Video Player 79 Rear Camera 80 Controls Screen 80 Settings Screen 80 Maps Screen...

Page 10: ... Battery Maintenance 92 Battery Charger 92 Engine Sensors 92 Other Electrical Components 93 12 Volt Receptacle 83 Port Rear Breaker Board 93 Surf Band 93 Alarms 93 MALIBU MONSOON ENGINES TRANSMISSIONS V DRIVES Malibu Monsoon Engines Transmissions V Drives 98 Safety 98 General Information 99 California Emissions Information 100 General Emissions Information 101 Star Label 101 Additional Information...

Page 11: ...Dash 121 Rear and or Dock Camera 122 Interior Luxury 122 Stereo Components 122 Seating 122 Heated and or Powered Driver s Seat 124 Armrests 124 Glove Box 124 Storage Compartments 125 Removable Cooler 125 Cup Holders 126 Removable Trash Receptacle 126 Carpets and Mats 126 Cockpit Table 126 Grab Handles 127 Heater 127 Tower Canvas Accessories 128 G3 5 Tower 128 GX Tower 129 Tower Accessories 130 Tow...

Page 12: ...Safety Rules 144 Connections to the Tow Vehicle 144 Preparation 144 Trailer Hitch 146 Safety Cables 146 Breakaway Cable 147 Weight Distribution 147 How to Connect to the Tow Vehicle 147 Attaching to the Tow Vehicle 147 To Open the Coupler 148 To Close the Coupler 148 Hitching Up 148 Connecting to the Boat 148 Trailer Winch 148 Tie Downs 149 Trailer Components and How They Function 150 Trailer Jack...

Page 13: ...Going Care 170 General Cleaning 170 Canvas 170 Upholstery 172 Approved Cleaners for Malibu Upholstery 173 Carpets and Mats 175 Swim Board 175 Hull and Deck Finishes 175 Stainless Steel Chrome and Aluminum Components 175 Salt Water Series Care and Maintenance 176 Routine Maintenance 176 Before Starting the Engine 177 After Starting the Engine 177 After the Outing 177 After 10 Hours on the Hourmeter...

Page 14: ...Malibu Dealer 184 Check the Safety Equipment 185 After 75 Hours or Annually whichever comes first 185 Engine Mounts 185 Exhaust Flap 185 Steering System 185 Shift and Throttle System 186 Battery 186 Pumps 186 Coolant System 186 Oil System 187 Transmission V Drive System 188 Fuel System 189 Hydraulic Steering Sytem 189 Check the Safety Equipment 189 Power Wedge Manual Extension and Retraction 189 S...

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Page 17: ...ccident data shows that most injuries are associated with collisions mishaps with towed persons falls or ejections overboard being struck by the propeller and fires and explosions These incidents are mostly caused by operator inattention operator inexperience reckless operation alcohol drug use excessive speed passenger or towed person behavior and violation of navigation rules Failure to observe ...

Page 18: ... CHECK ENGINE COMPARTMENT BILGE FOR GASOLINE VAPORS It is very important to open the engine cover and check the engine compartment and bilge for liquid gasoline and gasoline vapors prior to each use of your boat and after refueling Failure to do so may result in fire or explosion as well as serious injury or death to you and or others If you see liquid gasoline in the engine compartments bilge or ...

Page 19: ...ter near the swim platform while the engine is running because CARBON MONOXIDE will exist around the back of the boat when the engine is running Engine exhaust contains carbon monoxide which is a deadly odorless colorless gas Not operate the engine in a confined space or while tethered to another vessel as CARBON MONOXIDE will be around the boats Not go under the boat cover with the engine running...

Page 20: ... or cause ejections For safe towing water skiing tubing wakeboarding wake surfing knee boarding etc be experienced and have an observer an observer or spotter is required by law in most states A rear view mirror is helpful if you are allowed to tow without an observer in your state Avoid letting tow lines or mooring lines wrap around anyone s body parts limbs Doing so could allow body parts limbs ...

Page 21: ... owner s manual Important Safety Information Your safety the safety of your passengers and the safety of other boaters is dependent on how you operate and maintain your boat As operator or owner of this boat you are responsible for the safety of those with and around you while boating Responsibilities of Boat Owner and Operators It is the owner s responsibility to ensure that the operator of the b...

Page 22: ... Coast Guard American Red Cross United States Coast Guard Auxiliary or your local boating authority Even if you are a veteran boater these courses will help sharpen your boating skills as well as bring you up to date on current rules and regulations See your local boating agency or dealer for information on classes in your area Some states require youths 16 years of age and younger to complete a b...

Page 23: ... boats are required to display navigational lights between sunset and sunrise and other periods of reduced visibility fog rain haze etc Navigation lights are provided to keep other boats informed of your presence and course It is up to you to make sure they are operational displayed correctly and turned on when required Emergency Safety Stop Switch Your boat is equipped with an Emergency Safety La...

Page 24: ... while water skiing or wakeboarding and are not U S C G approved Please check local law with respect to their use Some states require children to wear a PFD at all times There are four types of wearable PFDs Type I II III or V and one throwable type of PFD Type IV used for throwing in emergency situations Examples of these USCG approved PFDs are shown Type I PFD Offshore Life Jacket This PFD is de...

Page 25: ...mp comes on too frequently or continuously investigate the source of leaking water check for hull damage hose or piping leaks missing drain plug exhaust system or ballast system failures etc and or return to shore Excess water in the bilge of your boat can cause loss of engine power sinking and or capsizing Visual Distress Signals All vessels used on coastal waters the Great Lakes territorial seas...

Page 26: ...termination of a safe speed involves consideration of many factors such as but not limited to Boating activity tubing water skiing wakeboarding wake surfing etc Boat traffic congestion Water conditions Environmental conditions shore line docks and depth of water Weather Visibility The boat should not be driven at a rate of speed faster than will allow it to be brought to a full stop within the ope...

Page 27: ...ver and or ventilate the area before going under the boat cover DO NOT platform teak surf or platform drag Carbon monoxide will exist in high concentrations in the vicinity of the swim platform near the water while the engine is running The USCG has deemed platform dragging as a dangerous and hazardous activity which should be prohibited as it can result in injury or death In the event that someon...

Page 28: ...mal conditions This weight must include any added ballast above and beyond boat manufacturer s factory installed ballast system s such as the manufacturer s approved optional Plug n Play which has been factored into the maximum capacity or any other added but unapproved ballast Any non factory installed ballast must be properly secured to prevent injury Do not fill the bilge area with water Excess...

Page 29: ...per loading of bow area forward of windshield may cause water influx operating instability and loss of control resulting in injury or death Bow Capacity Limit X persons or XXX lbs person gear and ballast This is posted separately on your boat but still included in overall capacity Use good judgment when weighting your boat for any towed water sports Visibility of the Operator The operator of the b...

Page 30: ...istance from local law enforcement personnel Please note that the submittal of a report is the responsibility of the boat owner This requirement is different than laws associated with the reporting of automobile accidents Rendering Assistance If you see a distress signal or suspect a boat is in trouble you must assume it is a real emergency and render assistance immediately By law the operator in ...

Page 31: ...xplosion risk which can result in injury or death Never store rags used to wipe up fuel or solvent spills in the boat Dispose of rags properly ashore Discharge Disposal of Waste Waste means all forms of garbage plastics recyclables food wood detergents sewerage and even fish parts in certain waters in short nearly everything We recommend you bring back everything you take out with you for proper d...

Page 32: ...wner and occupants of the boat to understand and comply with all warning labels and safety recommendations requirements The driver of the boat and the boat 2019 Malibu Boats LLC Owner s Manual Page 19 MARPOL Treaty Marine Pollution This treaty prohibits the overboard dumping of all ship generated plastics chemicals garbage and oil owner are responsible for the proper operation of the boat and the ...

Page 33: ...2019 Malibu Boats LLC Owner s Manual Page 20 WAKESETTER LABEL LOCATIONS https www boat manuals com ...

Page 34: ...AST GUARD SAFETY STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION WITH THE EXCEPTION OF CERTIAIN FUEL SYSTEMS REQUIREMENTS ASSOCIATED WITH ITS FUEL INJECTED ENGINE AS AUTHORIZED BY U S COAST GUARD GRANT OF EXEMPTION CGB 06 005 MAINTENANCE OF THE FUEL SYSTEM IN THIS BOAT SHOULD BE PERFORMED ONLY BY MALIBU TRAINED CERTIFIED TECHNICIANS USING IDENTICAL FUEL SYSTEM COMPONENTS WHERE EQUIPPED MODEL SPEC...

Page 35: ...PEN 987 987 WHERE EQUIPPED MODEL SPECIFIC ENGINE COMPARTMENT DECALS EXEMPTION NOTICE THIS BOAT COMPLIES WITH U S COAST GUARD SAFETY STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION WITH THE EXCEPTION OF CERTIAIN FUEL SYSTEMS REQUIREMENTS ASSOCIATED WITH ITS FUEL INJECTED ENGINE AS AUTHORIZED BY U S COAST GUARD GRANT OF EXEMPTION CGB 06 005 MAINTENANCE OF THE FUEL SYSTEM IN THIS BOAT SHOULD BE PERF...

Page 36: ...for automobiles the operator is legally required to follow the rules Collisions between boats can cause death or serious injury Keep a proper lookout safe speed and follow the nautical Rules of the Road Encountering Another Vessel Any time two vessels on the water meet one another one vessel has the right of way It is called the stand on or privileged vessel The vessel which does NOT have the righ...

Page 37: ...ese Rules necessary to avoid immediate danger Other Rules of the Road When navigating in narrow channels you should keep to the right when it is safe and practical to do so If the operator of a power driven vessel is preparing to go around a bend that may obstruct the view of other water vessels the operator should sound a prolonged blast on the whistle or horn four to six seconds If another vesse...

Page 38: ...rk the starboard side of the channel GREEN square day markers with odd numbers mark the port side of the channel Lights bells and horns are used on buoys for night or poor visibility conditions Buoys with unique light flashing characteristics are identified on nautical charts with the specific flashing pattern Types of Buoys There are several types and shapes of buoys Buoys may be unlighted lighte...

Page 39: ...and stay within marked boundaries and clear of hazards Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All Rules of the Road apply at night but it is best to slow down and stay clear of all boats regardless of who has right of way Protect your night vision by avoiding...

Page 40: ...ailboats and watercraft under oars Sailboats less than 20 meters 65 62 feet may exhibit the navigation lights shown in Figures 3 or 4 Figure 4 Figure 5 Another option for sailboats is to use a single combination lantern at the top of the mast as shown in Figure 5 Figure 6 Sailboats less than 7 meters 22 96 feet may carry an electric torch or lighted lantern showing a white light to be displayed in...

Page 41: ...Do not enter or exit the water when the engine is running ON and the propeller spinning Do not get on the swim platform when the engine is running Do not swim towards the back of the boat if the engine is on Failure to adhere to these warnings may result in severe injury or death to you and or others Every towed person must always wear a USCG approved personal flotation device Always have an exper...

Page 42: ...the boat prior to starting the engine Watch the towed person Be responsible for communication of the signals and status of the towed person to the boat driver Notify the boat operator of status and changing conditions with the towed person and inform the boat driver of the towed person s readiness to start their desire to go faster or slower or that they have fallen and are in need of retrieval De...

Page 43: ...yone in the water they will be in danger of hitting the spinning propeller which can cause severe injury or death DO NOT follow directly behind another boat or skier rider without leaving an adequate safe distance in case that towed person falls into the water You will need ample time and distance to maneuver your boat away from that person in the water and to avoid their tow boat which will be ci...

Page 44: ...uired to raise the fallen skier flag when the skier has fallen Turn the boat and slowly circle toward the person in the water to return the tow line handle or towed device to that person Always keep the fallen skier rider in view and preferably on the operator s side of the watercraft Put the watercraft in neutral whenever you are near a fallen skier rider Shut off the engine when retrieving someo...

Page 45: ...ee material to pull skiers or riders Rope should be attached to the watercraft in an approved fashion with hardware designed for towing Refer to your watercraft manual for instructions on proper tow rope attachment Always keep people and tow ropes away from the propeller even when idling If a tow rope should become entangled in a propeller shut off the engine remove the key and secure it in a safe...

Page 46: ...gas or oil which are used in your boat s propulsion engine s and generator Carefully follow all warning labels and safety precautions while handling flammable substances Many fires in inboard boats start in the bilge area due to gasoline vapors Gasoline vapors are heavier than air and collect in the bilge of boats Explosion If explosion is imminent put on PFDs grab distress signals and survival ge...

Page 47: ...properflotationdevices Assess the hull for damage Activate the bilge pump s to reduce any flooding Try to operate the boat to keep the damaged area above water If necessary call or signal for assistance STAY WITH THE BOAT Grounding In the event you run aground assess the situation before proceeding Your response to grounding will depend on how hard the boat hits bottom and whether the boat remains...

Page 48: ...ble and the grounded boat is not you should pass the towline to the grounded boat Select an appropriately strong tow line Use double braided or braid on braid line Never use three strand twisted nylon it has too much elasticity and can snap back dangerously Select an appropriate attachment point If available fasten the towline to the forward tow pylon of the towing boat Otherwise fasten tow line t...

Page 49: ...i d e Weight capacities shown reflect the best available information at press time Please check the weight capacity label af fixed to the boat to determine actual allowable total additional weight including ballast that can be added to the boat https www boat manuals com ...

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Page 51: ... closed bow Specifications length 20 6 6 25 m beam 95 2 41 m draft 22 0 6 m fuel 40 gal 151 l hull type T cut diamond capacity 7 people total 2 in bow open bow 5 people total closed bow 987 lbs open bow including people 705 lbs closed bow including people 350 lbs maximum in bow https www boat manuals com ...

Page 52: ...s two port starboard forward hull 2 storage where equipped under bow seating 3 zero off gps puck port bow deck adjacent to seating 4 glove box forward of observer seat on panel 5 auxiliary audio port inside glove box as part of stereo package 6 usb audio only port inside glove box 7 composite rca port inside glove box 8 amp component board mounted observer seat area 9 storage under observer seatin...

Page 53: ...Page 40 Wakesetter 20VTX Specifications length 20 6 10 m beam 98 2 50 m draft 27 0 7 m fuel 38 gal 144 l hull type T cut diamond capacity 11 people total 2 in bow 1 588 lbs including people 350 lbs maximum in bow https www boat manuals com ...

Page 54: ...ransom 41 back up camera where equipped center transom 42 swim board storage under bow seating except when optional bow tank installed under observer seat under interior seating under driver s seat watertight box on shifter panel 1 zero off gps puck port bow deck adjacent to seating 2 battery on off where equipped walk thru side panel 3 glove box includes 12 volt charger usb audio only port Aux au...

Page 55: ...l Page 42 Wakesetter 21MLX Specifications length 21 6 40 m beam 98 2 50 m draft 27 0 7 m fuel 48 gal 182 l hull type Wake Plus capacity 14 people total 3 in bow 1 974 lbs including people 500 lbs maximum in bow https www boat manuals com ...

Page 56: ...som tow eye center transom 15 under swim board underwater lights ladder wedge plate surf gate power wedge where equipped all are located beneath the swim board 16 bow light standard or pop up where equipped 17 thru hull outlets bilge ballast additional outlets aft port starboard and transom 18 inverter plug in where equipped walk thru side panel 19 fuse panel power module control beneath instrumen...

Page 57: ...ge 44 Wakesetter 21VLX Specifications length 21 6 40 m beam 98 2 49 m draft 27 0 7 m fuel 48 gal 182 l hull type Wake Plus Diamond capacity 13 people total 3 in bow 1 833 lbs including people 500 lbs maximum in bow https www boat manuals com ...

Page 58: ...m 14 transom tow eye center transom 15 under swim board underwater lights ladder wedge plate surf gate power wedge where equipped all are located beneath the swim board 16 bow light standard or pop up where equipped 17 thru hull outlets bilge ballast additional outlets aft port starboard and transom 18 inverter plug in where equipped walk thru side panel 19 fuse panel power module control beneath ...

Page 59: ...e 46 Wakesetter 22LSV Specifications length 22 6 70 m beam 102 2 60 m draft 27 0 7 m fuel 48 gal 182 l hull type Wake Plus Diamond capacity 14 people total 3 in bow 1 974 lbs including people 500 lbs maximum in bow https www boat manuals com ...

Page 60: ...re equipped starboard transom 41 back up camera where equipped center transom 42 swim board storage under bow seating except when optional bow tank installed under observer seat under interior seating under driver s seat watertight box on shifter panel 1 batteries beneath bow seat 2 zero off gps puck port bow deck adjacent to seating 3 glove box includes 12 volt charger usb audio only port Aux aud...

Page 61: ...e 48 Wakesetter 23LSV Specifications length 23 7 01 m beam 102 2 60 m draft 27 0 7 m fuel 67 gal 254 l hull type Wake Plus Diamond capacity 15 people total 3 in bow 2 115 lbs including people 500 lbs maximum in bow https www boat manuals com ...

Page 62: ...2 back up camera where equipped center transom 43 swim board storage under bow seating except when optional bow tank installed under observer seat under interior seating under driver s seat watertight box on shifter panel 1 batteries beneath bow seat 2 zero off gps puck port bow deck adjacent to seating 3 glove box includes 12 volt charger usb audio only port Aux audio port composite video yellow ...

Page 63: ... Page 50 Wakesetter 25LSV Specifications length 25 7 62 m beam 102 2 60 m draft 32 0 8 m fuel 77 gal 291 l hull type Wake Plus capacity 18 people total 3 in bow 2 538 lbs including people 500 lbs maximum in bow https www boat manuals com ...

Page 64: ...2 back up camera where equipped center transom 43 swim board storage under bow seating except when optional bow tank installed under observer seat under interior seating under driver s seat watertight box on shifter panel 1 batteries beneath bow seat 2 zero off gps puck port bow deck adjacent to seating 3 glove box includes 12 volt charger usb audio only port Aux audio port composite video yellow ...

Page 65: ...Page 52 Wakesetter 22MXZ Specifications length 22 5 6 83 m beam 102 2 60 m draft 27 0 7 m fuel 48 gal 181 l hull type Wake Plus capacity 15 people total 4 in bow 2 115 lbs including people 600 lbs maximum in bow https www boat manuals com ...

Page 66: ...where equipped center transom 42 swim board storage under bow seating except when optional bow tank installed under observer seat under interior seating under driver s seat watertight box on shifter panel 1 zero off gps puck port bow deck adjacent to seating 2 battery on off where equipped observer seat side panel aft walk thru 3 glove box includes 12 volt charger usb audio only port Aux audio por...

Page 67: ...Page 54 Wakesetter 24MXZ Specifications length 24 5 7 44 m beam 102 2 60 m draft 32 0 8 m fuel 77 gal 291 l hull type Wake Plus capacity 18 people total 4 in bow 2 538 lbs including people 600 lbs maximum in bow https www boat manuals com ...

Page 68: ...3 swim board storage under bow seating except when optional bow tank installed under observer seat under interior seating under driver s seat watertight box on shifter panel 1 zero off gps puck port bow deck adjacent to seating 2 battery on off where equipped observer seat side panel aft walk thru 3 glove box includes 12 volt charger usb audio only port Aux audio port composite video yellow rca po...

Page 69: ...anual Page 56 M235 Specifications length 23 5 7 14 m beam 102 2 60 m draft 32 0 8 m fuel 78 gal 295 l hull type Wake Plus capacity 17 people total 4 in bow 2 397 lbs including people 600 lbs maximum in bow https www boat manuals com ...

Page 70: ...41 back up camera where equipped center transom 42 swim board storage under bow seating except when optional bow tank installed under observer seat under interior seating under driver s seat watertight box on shifter panel 1 batteries beneath bow seat 2 zero off gps puck port bow deck adjacent to seating 3 glove box includes 12 volt charger usb audio only port Aux audio port composite video yellow...

Page 71: ...capsize In instances in which fewer than the maximum number of people are on board it is important to redistribute seating locations and stowing of gear to ensure that weight is evenly distributed At no time should all passengers ride in the bow as it can cause a loss of stability and maneuverability Never allow riders on the sun deck while the boat is in motion TXi 20VTX 21MLX 21VLX P P P P P P P...

Page 72: ...and always account for persons gear and all non fac tory installed ballast or other equipment 2019 Malibu Boats LLC Owner s Manual Page 59 22LSV 23LSV 25LSV 22MXZ 24MXZ M235 P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P https www boat manuals com ...

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Page 74: ...da s h e s a n d v i d e o s c r e e n s da s h e s a n d v i d e o s c r e e n s https www boat manuals com ...

Page 75: ... SHOW ENGINE CODE From that menu select SHOW NOTICE Upon entry of the correct code or ignition if code prompt is disabled the blower will turn on for four 4 minutes in preparation for engine starting Text Phone Alert A pop up alert signals a new incoming text message or phone call System Overview The system architecture combines an industry leading 12 3 and a 7 LCD placing the most commonly used c...

Page 76: ...LARM will sound and a notice will display The DEPTH height is adjusted in the CALIBRATION section of the SETTINGS menu Ballast Screen Touch the BALLAST SCREEN button to drain fill and view current ballast tank levels Choose the perfect ballast combination to create a custom wake NOTICE TANK INDICATORS always display the ACTUAL LEVEL in the tank whether resting filling or draining Optional ballast ...

Page 77: ...s displayed A THROTTLE TARGET WIN DOW will appear on the throttle bar until the engine disengages cruise 4 Keep the orange THROTTLE MARKER inside the THROTTLE TARGET WINDOW 5 Throttle position adjustment is needed if the orange marker moves outside of the target window If left of the window MORE THROTTLE is displayed until the marker is moved forward If right OVER SPEED MODE is displayed until the...

Page 78: ...GHT SWITCH SEE DEALER The SURF GATES will be locked until the battery is reset Power Wedge Control Tune the ideal wake for surfing and wakeboarding with the POWER WEDGE The Power Wedge is not intended for use at speeds greater than 26 mph An alarm will sound and a no tice will be displayed if the Power Wedge is in a deployed position at speeds exceeding 26 mph Boat speed must be below 26 mph to di...

Page 79: ... touch SAVE Copy a Preset 1 View the available presets in the list box Use UP DOWN to scroll the list 2 Select a preset by touching it in the list box 3 Touch COPY to create a copy of the selection Rename or make changes using EDIT Edit a Preset 1 View the available presets in the list box Use UP DOWN to scroll the list 2 Select a preset by touching it in the list box 3 Touch EDIT to make changes ...

Page 80: ... input is located on the dash board The optional USB 2 if installed will be located in the storage compartment by the throttle Please wait sufficient time for larger files to transfer Stereo Screen Touch the STEREO button for direct access to certain audio con trols including AM FM stereo channels Bluetooth wireless Satellite USB and Auxiliary input ports 1 FM Radio 2 Satellite Radio 3 Bluetooth 4...

Page 81: ...ON OFF Touch ALL OFF to turn ALL LIGHTS BILGE PUMPS BLOWER and HEATER OFF Touch BLOWER to toggle the blower ON OFF Touch AFT BILGE to toggle the aft bilge ON OFF Touch FWD BILGE to toggle FORWARD BILGE ON OFF Touch SEAT HEATER to toggle heated seat ON OFF Touch HEATER with consecutive button touches to toggle through the HEATER MODES HIGH LOW and OFF Acknowledgement Screen The RGB lighting acknowl...

Page 82: ...s with Solid Mode touch the BRIGHTNESS and COLOR sliders To control the brightness and color of the lighting or select a preset color with one of the BLUE GREEN RED WHITE color select buttons The speed rate of the pulse can be increased or decreased with the SPEED slider Jump Mode Touch JUMP to have the lighting cycle through multiple colors Select between four or seven different colors with the 4...

Page 83: ...ource from Zero Off or PADDLEWHEEL The default is Zero Off The boat must be at idle throttle when changing this setting Touch SPEED THROTTLE then THROTTLE to select the throttle sensitivity of STAN DARD or AGGRES SIVE Touch SPEED THROTTLE then CALIBRATION to calibrate the PAD DLEWHEEL speed signal or adjust the displayed speed You must use a portable GPS such as a smartphone app or navigation prod...

Page 84: ...n Set Speed resumes Touch ACCESSORY OUT PUTS to ENABLE DISABLE onscreen touch control buttons for optional equipment When enabled buttons will appear on the screen Touch RGB MUSIC SYNCING to adjust the SAMPLE RATE and GAIN of the time synced music Touch LIGHTING OUTPUTS to ENABLE DISABLE on screen touch control buttons for lighting systems on the boat Touch ENGINE DIAG to view on screen ENGINE DIA...

Page 85: ...URF GATES then TANK LEVEL to view current BALLAST TANK and FUEL levels Maps Screen The Navionics Navigation System uses GPS Global Positioning System satellites and a map database to calculate and display route directions SD Card with Map Data is required When a Navionics SD card is loaded into the Viper II SD Slot map data for the region will ap pear as a bunch of purple boxes on the map If the p...

Page 86: ... be saved and recalled later NEW COURSE allows the user to build a future course of NEW user created waypoints Touch the COURSE button to SELECT CREATE STOP or CANCEL a course NEW AUTO COURSE records the actual route the boat is traveling to be saved and recalled later NEW COURSE allows the user to build a future course of NEW user created waypoints To begin touch COURSE then NEW then NEW COURSE T...

Page 87: ...n be displayed on the map Touch the COURSE button to SELECT CREATE STOP or CANCEL a course NEW AUTO COURSE records the actual route the boat is traveling to be saved and recalled later NEW COURSE allows the user to build a future course of NEW user created waypoints To begin touch COURSE then NEW then NEW COURSE Touch SELECT WAY POINT LOCATION then position the cursor on the map for the first wayp...

Page 88: ...e gauge shows the engine revolutions per minute rpm numerically times 1 000 The lower left portion of the gauge shows the electrical voltage at the alternator output The desired range during engine operation is above 13 5 volts See the battery information that follows in this section of the Owner s Manual for additional details regarding the proper charging and battery switch designation The lower...

Page 89: ...ervice Engine Shallow Water Transmission Temperature Lights Menu Turn OFF or ON interior navigation and anchor lights on the boat in the LIGHTS menu Controls Menu Turn OFF or ON the bilge blower heater and heated seats in the CONTROLS menu Settings Menu Manage system settings options troubleshooting and software updates in the SETTINGS Menu Changes will automatically be saved upon exit https www b...

Page 90: ...s for offset of DISPLAYED LAKE TEMPERATURE ZERO OFF Select if ZERO OFF gauge is installed or not If INSTALLED or turned ON then the CRUISE CONTROL MODE will be able to be controlled only through the ZERO OFF gauge RESTORE DEFAULT Restore back to the system factory DEFAULT SETTINGS DIAGNOSTIC View system diagnostic information concerning boat sensors and GPS signal Follow on screen instructions to ...

Page 91: ...N by touching SPEED CONTROL button The button will turn GREEN and ON will be displayed SPEED READY is displayed above the THROTTLE BAR Touching the speed control button again turns the speed control OFF 2 Choose a desired SET SPEED by touching the SPEED UP DOWN BUTTONS 3 Advance the THROTTLE POSITION until the engine takes control and SPEED ENGAGED is displayed A THROTTLE TARGET WINDOW appears on ...

Page 92: ...of the interior or tower speakers with the INTERIOR or TOWER adjustment sliders Control the volume of all the boat speakers with the MASTER adjustment slide The AUTO VOLUME feature increases volume as the boat speeds up It is controlled with the AUTO VOLUME adjustment slide Equalization Touch EQ to adjust the loudness bass treble fade balance sub iVol and USA or European tuning Media Screen View a...

Page 93: ...ton to EXIT the setting screen Changes will automatically be saved upon leaving the SETTINGS screen Malibu Bluetooth Touch MALIBU BLUETOOTH to enable Bluetooth and PAIRING with the PERFECT PULL APP and to edit the name of the Bluetooth name of the boat When pairing a device to the boat the default Bluetooth name is ViperII but after pairing the name changes to Malibu Boat Use the app to provide ST...

Page 94: ...n touch control buttons for optional equipment When enabled the buttons will appear on the screen Lighting Outputs Touch LIGHTING OUTPUTS to enable optional tower swim and docking lights Engine Diagnostics Touch ENGINE DIAG to view on screen ENGINE DIAGNOSTIC information System Diagnostics Touch SYSTEM DIAG to view on screen SYSTEM DIAGNOSTIC information concerning boat sensors and GPS signal Rese...

Page 95: ...SD Slot map data for the region will appear as a bunch of purple boxes on the map If the purple squares do not appear on the map the card is missing not installed correctly or possibly defective Navigation Controls Touch ANYWHERE on the map to activate the pop up controls Touch the SIX DIRECTIONAL ARROW buttons along the perimeter or the map window to position the cursor Touch the RETURN button to...

Page 96: ... will display the course on the map Multiple courses can be displayed on the map New Auto Course NEW AUTO COURSE records the actual route the boat is traveling to be saved and recalled later NEW COURSE allows the user to build a future course of NEW user created waypoints To begin touch COURSE and then NEW for a NEW COURSE Touch SELECT WAYPOINT LOCATION and then position the cursor on the map for ...

Page 97: ...t Screen is a combination touch and push button control The display unit is a multi functional tool that provides GPS tracking and multi media functions It also enables operators to view various engine parameters and service codes Care and Maintenance General maintenance is not required However a soft cloth can be used for cleaning the unit face Window cleaner or alcohol can also be used to clean ...

Page 98: ...the screen will shift to show the following Change Event options Slalom When Slalom is chosen the screen shifts again and the following appears When in Training mode the Set Speed may be set to any value When in Tournament mode the Set Speeds are pre defined and limited to the following values 15 5 17 4 19 3 21 1 23 0 24 9 26 7 28 6 30 4 32 3 34 2 36 0 When in Tournament mode the buoy times will b...

Page 99: ... Buzzer Volume and the following appears Select the volume for High and Low speed by utilizing the up and down arrows Touch Back to return to the Slalom Settings screen Timing Recap The timing recap will display the buoy times for the last two course runs Touch Exit to return to the Home screen Jump Switch This number either increases or decreases the intensity of the bump value upon jump switch e...

Page 100: ...rse when the desired course is highlighted as in Course 3 shown in the image To delete a course highlight the specific course and touch Delete To edit the name of a course highlight that course and touch Edit A keyboard will appear to rename the course To map or remap a course touch Map if not previously mapped or Re Map if previously mapped Course The following screen will appear Touch the prefer...

Page 101: ...will tend to hold back as the skier approaches the buoy The numbers decide how strong the pull of the boat will be felt by the skier Setting 1 This requires the lowest amount of load before the system initiates an RPM spread and provides for a softer pull behind the boat Setting 2 This provides for a moderate pull behind the boat as compared to 1 and 3 Setting 3 this requires the highest amount of...

Page 102: ... system in an effort to determine the source or cause of the fuse malfunction If the fuse blows during an outing never pry or force open the box The top should pop off the housing with minimal effort Inside the housing will be several fuses the size is denoted on the top of the fuse There is also a Primary and Secondary fuse box under the dash that contains fuses Each box has a labeled detailed pi...

Page 103: ... Because of the electrical requirements to enjoy the Malibu boat in its fullest experience most models are equipped with two 2 batteries The optional battery ON OFF switch is located in a panel behind a door on the port side of the walk through between the bow and center deck The numbers 1 1 2 and 2 refer to the two batteries that you purchase for the boat The batteries are located in battery hold...

Page 104: ...is can be very dangerous It is critical to keep all sparks including lit cigarettes lighters or any type of flame well away from a charging battery Use the optional battery charger sold by authorized Malibu dealers or a similar aftermarket battery charger Using the wrong type of charging procedure or improperly charging a battery can result in an explosion and or fire that could lead to serious in...

Page 105: ...ly when properly installed There are red and green LED lights on the charger face to provide evidence that charging is occurring When the battery or batteries are fully charged the unit will automati cally shut OFF The charger plugs into a socket under the observer s seat It can be left in place without boiling electrolytes in the battery but Malibu recommends disconnecting and storing it when not...

Page 106: ... primary control of the boat and can deactivate the rider controls The Surf Band turns ON and OFF through the SETTINGS menu on the 12 3 video screen The distance from the boat that the Surf Band is operational is approximately 80 feet The signal emitted from the wristband will weaken as distance from the boat increases but the cessation of op eration will vary depending on conditions location batt...

Page 107: ... when the battery system charge has fallen to a level that could result in the boat becoming unable to continue the outing The low voltage alarm will be accompanied by an indication on the dash Follow directions as they appear Sensors will also alert the boat operator when the oil pressure engine and or transmission temperatures are outside acceptable parameters All alarms should be taken seriousl...

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Page 111: ...s otherwise directed the instructions are applicable to both the 6 2L and 5 3L engines Safety Significant safety information appears in the opening chapter of this Owner s Manual It is critical to read the entire manual with particular attention to the Safety information All boat owners and boat operators must adhere to the safety requirements as described It is also the responsibility of these in...

Page 112: ... OHV CIB OHV CIB VALVES PER CYLINDER 2V 2V VALVE LIFTER LASH ADJUSTER ROLLER HYDRAULIC ROLLER HYDRAULIC CAM DRIVE 3 8 ROLLER CHAIN 3 8 ROLLER CHAIN FIRING ORDER 1 8 7 2 6 5 4 3 1 8 7 2 6 5 4 3 Engine Coolant All Malibu Monsoon engines feature a hybrid of raw water cooling and closed cooling he closed cooling must have a 50 50 mix of marine grade propylene glycol coolant such as Sierra brand and cl...

Page 113: ... boat until after you have read this entire Owner s Manual California Emissions Information Malibu Boats LLC has long worked with the state of California to ensure that emissions from our product remain in compliance with California s legal requirements This means attention to aspects of the warranty statement and process with particular attention to providing this information in clear written sty...

Page 114: ...ngs etc General Emissions Information After January 1 2009 boats sold or registered in California have a Star label on the port side of the hull adjacent to the vessel registration as shown Exhaust emissions should be routinely monitored and verified throughout the life of the boat The boat owner has responsibility to ensure that the engine is never modified in any fashion that alters the emission...

Page 115: ... by 40 CFR 1045 Defects resulting from any source other than that described in the Malibu Limited Warranty Statement are not covered Parts required for routine maintenance during the warranty period are also not covered Examples would be but are not limited to spark plugs or filters or fluids However such components may be covered if failure occurred during the first 10 hour break in period The wa...

Page 116: ...n off until the source of the odor has been identified and the issue has been rectified NEVER START THE ENGINE IF THE ODOR OF GASOLINE IS PRESENT OR IF GASOLINE IS SEEN ANYWHERE IN THE BOAT OTHER THAN THE FUEL SYSTEM Never smoke or operate any spark producing object within a fifty foot 50 range of the boat when fueling Fumes from gasoline are more likely to produce an explosion and or fire than th...

Page 117: ... diesel fuel to the fuel tank Diesel fuel and regular gasoline do not mix Diesel fuel will cause permanent damage to the engine and such damage is not covered under warranty If diesel fuel is accidentally pumped into the Malibu system all contents of the fuel tank must be properly disposed of on shore and the engine should not be started until the system is thoroughly cleared and the correct fuel ...

Page 118: ...to using the boat Recommendations and requirements explained in that section can prevent unexpected issues from arising that will cause abbreviated outings or premature degrading of components Alarms Note Audible alarms are functional through the instrument panel EXCEPT the Surf Gate transfer alarm which sounds through stereo system However if the stereo is turned OFF persons on board will not be ...

Page 119: ...sius which would cause instant and serious burns even through gloves or clothing The water pumps on the engine that circulate water and coolant throughout the engine during operation are essentially inaccessible to the consumer The circulation pump which circulates coolant is located on the bottom of the front end accessory drive If it requires attention that should be done by a service technician...

Page 120: ...ants are not formulated for the requirements of the Malibu Monsoon engine NEVER mix the approved propylene glycol coolant with any other type of coolant including ethylene glycol or Dex Cool even in small amounts In fact these different formulations do NOT mix and will not provide the required cooling protection for the Malibu Monsoon engine Malibu recommends using Sierra Brand 5 Year 100 000 mile...

Page 121: ... more information regarding this critical matter Always allow the exhaust manifolds to cool before touching them The manifolds are on the upper side of the engine on both sides Engine operation will result in the manifolds becoming very hot and touching could result in burns to the skin Engines equipped with catalyst exhaust manifolds may produce an unusual odor This is typical of engines with a c...

Page 122: ...al changes Plane the boat quickly as lower speeds can put more strain on the engine Do not do your first oil change before 10 hours or later than 15 hours Do not load the boat to its maximum load capacity until after the first oil change Maintain the correct oil level as measured on the dipstick during the break in period Monitor the gauges and video screens closely as these are your first line of...

Page 123: ...in stationary in the fluidity of a body of water Neutral stops propulsion but not movement See the Get Ready section of this Owner s Manual for more information regarding this topic In Wakesetter models and the M235 the transmission is attached to the back of the engine but it will be in the boat forward of the engine s orientation because in these types of boats the engine is turned around from d...

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Page 127: ... it is advisable to have the boat towed to shore rather than risk additional fire or permanent damage to the drivetrain The boat should be thoroughly serviced by an authorized Malibu dealer prior to operation again Operation prior to service could result in additional damage to the boat and may result in serious injury or death Following discharge of fire suppression material the system will requi...

Page 128: ...ting All Malibu boats are equipped with multiple lights to assist boat ers in low light situations Boat outings should con clude prior to dark Visual sighting is critical to safe boating In an emergency where the boat must be operated in darkness use the boat s navigation and anchor lighting in accordance with local law and ordinances which may restrict the type of lighting to be used plus sound s...

Page 129: ...om the Storage Light icon e g glove box G4 dome light and OB compart ment Models All models TOWER LIGHTS All boats equipped with towers will also have a 360 de gree light on top for use at anchor This white light provides additional visual assistance ahead of the bow however note that all forward and aft lighting cannot be used while the boat is underway as it could impair other boaters vision Tow...

Page 130: ...ond horn The pop up cleats operate by pushing on the cleat If it is flush with the deck pull up the cleat for use to retract push on the cleat once more If the boat will be moored for a period of time or where there is fairly active wave motion Malibu recommends the purchase of fenders also available from reputable marine suppliers Fenders are available in a range of sizes and materials but the go...

Page 131: ...surroundings All boats can be equipped with a windshield mounted and adjustable mirror unless equipped with the optional PTMEdge VR140 rear view mirror It mounts to the G3 5 tower and has high definition prescrip tion grade optics It fea tures a 140 degree field of view that is enclosed with an aluminum billet housing Models Mirrors are an option for all models Ladder As an option ladders are avai...

Page 132: ...tion the bow of the boat will turn in the direction the steering wheel has been turned Note that compared to land based vehicles the turning process is usually more sluggish less tightly controlled and requires more room It s important for new operators to practice before maneuvering in tight locations Boats also do not track in the same manner as land based vehi cles They are affected by currents...

Page 133: ...ctronic media that has been integrated in the current system To add or delete items review the Dashes and Video Screen section of this Owner s Manual Button to right of MEDIA Press the button to temporarily mute which ever media component is playing Press again to release the mute Bottom button This button is a search feature which will work with any media component that allows the feature Press o...

Page 134: ...rsists however it will be necessary to take the boat to an authorized Malibu dealer for repair Additional information regarding the throttle control s safe opera tion and maintenance is included in additional separate material that is part of the new boat informational package Models All models Pylon s All models have a pylon located between the lounge lean back seats and the sun deck area These p...

Page 135: ...are ON the rotary knob is activated to work It offers redundant controls for the features controlled on the dash touch screen Surf Gate and Power Wedge are controlled by the button Speed UP DOWN and song selection are controlled by moving the center joystick UP DOWN and LEFT RIGHT Pushing the center knob will mute any audio Twisting the knob will change the audio volume to louder or softer Models ...

Page 136: ...hen the engine is running because passengers at the transom may also be subject to carbon monoxide fumes emitted from the exhaust under the swim board Do not have the engine running while passengers are sitting in the WakeView seats Even while stationary the WakeV iew seats should never be the location from which individuals attempt to leap into the water It can be difficult to determine the water...

Page 137: ...above in the Seating infor mation When moving the bolster avoid pinching fingers hands and other body parts Models Option al All Wakesetter models Heated seats are an option on Response models Armrests Armrests are available in the bow section of some models While the armrests add comfort it is important to use them properly No one should ever sit perch stand or walk on an armrest Do not use the a...

Page 138: ...rtment Forcing a compartment closed can result in damage to the boat that is not covered under warranty Anything brought on board should be stored in a desig nated storage compartment if at all possible to avoid the potential of being struck by an unsecured item while underway This could result in serious injury or even death Items should be evenly distributed and with attention to the number of p...

Page 139: ...s Owner s Manual The snap out carpet hardware is made from stainless steel to resist rust and corrosion However boat owners and operators should routinely check that the snaps are in good condition Any time the snap out carpets are reinstalled on the deck be certain that the snaps are fully seated Otherwise the carpet could dislodge or move causing passengers to slip and fall Ensure that snap out ...

Page 140: ...iliarize themselves with the locations The vents have sliding directional gates that can redirect the air flow or even shut it off The heater is controlled on the video screen To turn it ON high speed ON low speed or OFF review the instructions that are provided in the Dashes and Video Screen section of this Owner s Man ual For the manual operation on the Response model it is a three position swit...

Page 141: ...ury to person s Tower Canvas Accessories A second person to assist in raising or lowering the tower is strongly recommended Due to the weight and angle of the tower a lone individual could lose control result ing in damage to the boat which is not covered under warranty and or injury to people in range of the tower s movement Models The G3 5 tower is standard on all Wakesetter models It can be del...

Page 142: ...C Owner s Manual Page 129 When there is power at the tower location the light will be ON Rotate the adjacent knob counterclock wise to raise the tower Rotate the knob clockwise to lower the tower When neither raising nor lowering the GX tower turn the power to the tower OFF Leaving the power on will make the tower susceptible to raising or lower unexpect edly if the knob is accidentally moved in e...

Page 143: ...th Horn Wet Sounds eight inch tower speakers with tweeters offer full mid bass sound and clean detailed highs The Malibu designed G Force enclosure features waterproof connectors and optional swiv el mounts on the Icon 8 The speakers are powered by a 500 watt amp The Rev 8 speakers can also be teamed up with amps Read the Dashes and Video Screens section of this Owner s Manual for additional infor...

Page 144: ...s running Carbon monoxide fumes are colorless and odorless Illness and death can result from breathing fumes even before a Blower System One of most critical elements of the boat is the blower system There are important things to remember when operating the boat Always operate the blower for several minutes prior to starting the engine ensuring the engine compartment is open This should also be do...

Page 145: ... the Dashes and Video Screens section of this Owner s Manual for addi tional information on operation through the screen The bilge pumps are also equipped with a sensor to automatically trigger instant on if water is sensed around the pump This functions at all times The automatic mode will always be activated even if the battery isolator switch is turned to the OFF position Therefore be certain t...

Page 146: ...ever launch a boat without ALL the drain plugs rein stalled this should be part of the routine checks prior to launching the boat into the water Failure to reinstall the drain plugs will result in water entering the bilge system and can sink the boat Automatic bilge systems require a small amount of electrical charge which is drained from the battery or batteries on board Eventually the battery co...

Page 147: ...ible to the consumer but its effects are obvious and enjoyable The tanks are located beneath the deck in locations that will assist in balancing the added weight of the water However in boats equipped with Surf Gate adjustments can be made to boat balance that will allow additional wake from either side of the boat in a safer manner than would be done by shifting passengers and or gear on board Se...

Page 148: ...hrough the video 12 MaliView touch screen as explained in the Dashes and Video Screen section of this Owner s Manual The Power Wedge can also be controlled by the optional Rotary Control Knob offered in the Sport Package the optional Steering Wheel controls or the optional Surf Band Because the water displacement affects how the boat handles Malibu recom mends practicing operations with the Power ...

Page 149: ...ide or the other it could create an unstable situation in which the boat could become swamped Always use common sense and good judgment in adjusting weight on and in the boat The Surf Gates have a pressure relief valve similar to the Power Wedge III pressure relief valve which allows the gates to move man ually and freely in the event of a fault For information on how to use the pressure relief va...

Page 150: ...n system will void the warranty Never allow anyone to be in the water forward of the bow or behind the boat when the boat engine is running even if the boat is in neutral gear If the shifter throttle is inadvertently put into gear the boat could potentially run over persons in the water A mov ing propeller is extremely dangerous and could cause serious injury or death Care must be taken to avoid b...

Page 151: ...of water When finished showering twist the shower nozzle clockwise to turn it off and return it to its retracted position Reset the shower control knob to the center and then turn OFF the switch Note that the hot water comes from the engine manifold and the cold water is brought on board through the starboard rear ballast tank s fill pump The hoses connect to a pump that is located inside the engi...

Page 152: ...e holding tank is used IMMEDIATELY release the handle and turn OFF the toggle switch Damage can occur to the flush kit system if the pump runs without water moving through the system Remove and store the wand nozzle until used again The flush kit switch should ALWAYS be in the OFF position when there is no water in the tank Allowing the pump to run without water can result in damage to the system ...

Page 153: ...ost important salt water components is the sacrificial zinc anodes These are attached to the exterior of the boat below the water line The purpose of an anode is to be sacrificial There is a greater degree of attraction between the anode s metal and the corrosive action of the salt water than between the boat s metal parts and the water In the most simplistic terms both rust oxidation and metal re...

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Page 157: ...ts and overall size Some areas may also have insurance requirements Determine whether you must carry liability insurance specifically for towing If you have financed your boat and or trailer your lender may also require full coverage This is also your responsibility to determine and to secure as needed Malibu Trailers do not assume any responsibility for your knowledge and confirmation that the re...

Page 158: ...ered under warranty On the left front side of the trailer is a certification label that shows the maximum load carrying capacity of the trailer The GVWR will be indicated on this label Never tow with water in the ballast or bilge systems All water must be released prior to loading the boat on the trailer Water on board can cause an imbalance on the trailer that further heightens the likelihood of ...

Page 159: ...teenths 2 5 16 is required Safety Cables The safety cables can prevent a trailer from totally disengaging from the hitch If it becomes necessary in the future to replace the cables ensure that the replacement cables meet the Society of Automotive Engineers SAE J684 standard for trailer hitching and coupling The cables must match or exceed the trailer s GVWR Cables must be as centrally attached as ...

Page 160: ...boat and items on board Some vehicle manufacturers limit tongue weight to a maximum of two hundred 200 pounds when using certain types of weight carrying bumper mounted hitches Check the tow vehicle s owner s manual to determine the correct distribution Failure to properly distribute weight in the boat and across the trailer can result in the trailer fish tailing swaying from side to side in a dan...

Page 161: ... is the wrong size and should be replaced NEVER tow with the coupler handle open or partially open If the handle will not remain closed go back through the steps to ensure that it will close and stay closed If you are unable to get the system to perform correctly see an authorized Malibu Trailer dealer for assistance Failure to get the coupler secure could result in the trailer disengaging which c...

Page 162: ... loading puts undue strain on the winch strap and results in excessive wear Check the straps prior to each loading The straps will wear with age use and exposure to the elements Because of the importance in holding the boat secure for loading unloading and towing never use worn straps Replace with Malibu approved straps only As part of the maintenance program the gears should be greased with a hea...

Page 163: ... the brakes are applied it is critical that traffic following can see that you are slowing and or stopping by seeing the lights come on In the event of rain lights are required in most locations to tow the trailer Even assuming you will return prior to dark events could occur that result in towing after dark Malibu Trailers will integrate with most tow vehicle wiring harness requirements Note the ...

Page 164: ...seepage at the rear seal is normal and necessary to lubricate the wiper lip of the seal for long life and for sealing contaminants out If excessive leakage is occurring however contact an authorized Malibu trailer dealer Wheels and Hubs Because the wheels and hubs will be submerged in water at times they require more attention than those found on a tow vehicle Wheels should be regularly washed wit...

Page 165: ...ler s springs on trailers so equipped as well as relieving pressure on the tires Although the tires selected for the Malibu trailer are durable eventually they will require replacement DO NOT mix radial and bias ply tires This could affect handling and ultimately safety Be certain that the replacement tires meet the trailer requirements and integrate with the remaining tires Brakes The Malibu trai...

Page 166: ...from the master cylinder 4 At the brake assembly connect a transparent bleeder hose to the bleed screw fitting on the wheel cylinder and submerge the free end into a container partially filled with brake fluid Do not reuse this fluid 5 The first person should stroke the push rod slowly while holding the safety release bracket up 6 The second person opens the bleed screw fitting 7 He then closes th...

Page 167: ...nes or cracked and damaged hoses During inspection verify that there are no loose or hanging lines or wire that might drag or catch on objects debris while being towed Prior to towing EVERY TIME Check the fluid level in the reservoir on the trailer tongue The fluid level must be maintained with 3 8 to 1 2 below the filler opening If brake fluid is needed add only NEW CLEAN DOT3 Brake Fluid Use cau...

Page 168: ...nsibility for the operation of your tow vehicle and or trailer but the following are some recom mendations that can enhance the towing experience and better prepare drivers Drive sensibly You will have a substantially greater length and weight to maneuver This means you need more time and space to accelerate or to stop Weather conditions are amplified Wind espe cially can create more challenges in...

Page 169: ...ow vehicle engine Set the parking brake After checking that the water depth is sufficient for your boat s hull it should not make contact with the ramp surface or ground underwater release the trailer winch latch and hook Assuming that all tie downs are released back the boat into the water and secure to a dock as described elsewhere in this Owner s Manual or anchor while you remove the tow vehicl...

Page 170: ... the tires but make a note to reinflate to proper levels prior to any towing Shield the tires from UV rays also At the conclusion of storage preparation it is advisable to leave the trailer in a covered area such as a garage or pole barn type structure The weather can cause damage to the trailer that is not covered under warranty Relieve the load pressure on the trailer springs by using jack stand...

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Page 173: ...ce the fuel system on all models The flammability of gasoline and its explosive properties must always be respected At the first odor of gasoline the engine should be shut off and remain off until the source of the odor has been identified and the issue has been rectified Never smoke or operate any spark producing object within a fifty foot 50 range of the boat when fueling Fumes from gasoline are...

Page 174: ...q A float plan or outing information has been left with someone ashore This means that if any issues arise there is a person to raise an alarm if you do not return as planned Cell phones are helpful but sometimes service is not available so this should not be the only plan in the event of problems q Ensure there is sufficient fuel in the fuel tank for the outing or have a plan for re fueling q Be ...

Page 175: ...when the key is turned ON the navigation and anchor lights will also come ON Step 6 If the electrical system has responded press and hold the START STOP button for approximately one 1 second and then release The engine starter should engage and begin the process that will allow the engine to run If for some reason the engine does not start repeat Steps 5 and 6 Never press the button for an extende...

Page 176: ...esponse premium Step 5 Press the power button and check that power to the electrical system appears by way of the video screen lighting and begin a check of the system Enter the boat code on the 7 screen The default is 1 2 3 4 but boat owners can change this by following directions provided in the Dashes and Video Screen section of this Owner s Manual Step 6 If the electrical system has responded ...

Page 177: ...est warnings when something is going wrong with the drive train Alarms will sound if serious problems are encountered Also check carefully for leaks The break in period is the most likely time for leaks to appear whether fuel oil water or exhaust Smart Operations Newcomers to boating especially boats the size of the Malibu models are strongly encouraged to take a U S Coast Guard boating class befo...

Page 178: ...er conditions and altitude can affect the best operating range for the engine If you feel that you are not getting the expected performance from your boat contact your authorized Malibu dealer to discuss changing or adjusting the propeller to compensate Do not attempt to do this without assistance as it may void the boat and or engine warranty Special Conditions Boating regularly on the same body ...

Page 179: ...ach the dock downwind or down current use a slow speed and shallow angle Be ready to reverse to stop and maintain position If there is no wind or current approach the dock at a 10 to 20 degree angle If possible throw a line to a person on the dock and have that person secure a bow line With the bow secure swing the stern in with a slight throttle and turning of the steering wheel or pull it in wit...

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Page 183: ...ore ability for air to move out from under the cover than the fabric s ability to breathe It is important to note that in this static condition air under the cover is stagnant Where air permeability is most important is when towing This is a dynamic condition and high air permeability will cause the cover to billow and buffet lowering its life and potentially causing damage to the surfaces it touc...

Page 184: ...ver leaking water through the fabric but because of the fabric s high hydrostatic water resistance 160 cm this is not possible It s understandable to think that having the cover wet underneath is somehow due to it allowing water through but it is just condensation forming on its surface It s like camping in a synthetic tent if you ve ever done it you ll remember water beads form on the tent surfac...

Page 185: ...ve process These by products are recognized as stains and are typically pink yellow purple or black All micro organisms require a source of energy carbon for cell structure nitrogen for amino acid synthesis essential minerals and water Organisms causing problems in the marine industrial health care hospitality and home environments are frequently very self sufficient in synthesizing required bio c...

Page 186: ... are treated to inhibit fungal growths 4 Keep surfaces covered if possible when not in use APPROVED CLEANERS FOR MALIBU UPHOLSTERY 303 Fabric Vinyl Cleaner All Purpose Vinyl Cleaner Babe s Boat Care Wash Coverage Plus Germicidal Wipes Fantastik Antibacterial All Purpose Cleaner Heavy Duty Formula 409 Antibacterial All Purpose Cleaner Iosso Marine Products Mold Mildew Stain Remover in dilution of 1...

Page 187: ...B 303 Fabric and Vinyl Cleaner rinse dry C Wipe or scrape off excess chill gum with ice After all cleaning methods rinse well with clear warm water Sun tan lotion tree pollen wet leaves and some other materials including waxes can contain dyes that stain permanently These stains are not covered by warranty No warranties or claims are hereby made that the cleaning methods will completely remove the...

Page 188: ...to clean these surfaces Avoid all harsh cleaners as they will quickly erode the finish Use only a mild detergent such as dishwashing soap and warm water to wash the fiberglass and resin and gel coat finishes on the boat Harsh detergents and cleaners will quickly damage the finish and this is not covered under warranty If you choose to wash the boat at a car wash do so with care Stay back from the ...

Page 189: ...nce Attention to the mechanical components of the boat are as critical as any matter in ensuring a long enjoyable ownership Some boat maintenance is required prior to and following every outing some must be done on a regular schedule and some has to be done in accordance with proper storage and winterization Because of the complexity of some components such as the fuel system you will need to seek...

Page 190: ...al Routine Salt Water Brackish Water Protection AFTER EVERY OUTING Perform a general cleaning of the entire boat interior and exterior with CLEAN water See Flush Kit instructions which follow Then reapply the WD 40 Long Term Corrosion Inhibitor and Corrosion Block as described in the following instructions to the EXTERIOR of the engine Boats operated in salt water brackish water or polluted fresh ...

Page 191: ...ix or create a mix of 50 percent extended warranty antifreeze plus 50 percent distilled water Do not use tap or other water as other elements in the water can cause build ups Malibu has determined that the use of Corrosion Block is necessary to ensure long life for metal components The use of Corrosion Block available at www corrosionblock com as directed on the bottle or can is required to keep t...

Page 192: ...eventually Boat operators should routinely review the engine temperature information provided on the gauge or video screen on the instrument panel Ignoring or failing to take proper steps to reduce the engine temperature resulting in damage is not covered under the warranty Leave the engine OFF To inspect the sea strainer open the engine compartment Note the sea strainer s appearance as shown in t...

Page 193: ...ean rag Check the box in which the battery is held to be certain that it is not showing signs of corrosion or dirt Clean if necessary as with the above instructions for cleaning the battery Be sure that the holding box is dry prior to reinstalling the battery Repeat with the steps with the second battery After placing the battery back in the holding box reconnect the hold down Then reconnect the p...

Page 194: ...anded Malibu does not pay for towing 2019 Malibu Boats LLC Owner s Manual Page 181 Check for Odors Particularly from Exhaust Emissions As before starting an unexpected or strong odor can be the first sign of leakage Both exhaust and fuel leaks have distinctive odors and should never be ignored If either is present do not start the engine until the source of the odor has been determined and correct...

Page 195: ... care Read the Salt Water Brackish Water Extra Attention section which follows Even boating in clean water you add protection and quality care for your boat by following the cleaning requirements The same components that need added protection from salt brackish water will also retain their luster and live longer if the same attention is applied to them Salt Water Brackish Water Extra Attention To ...

Page 196: ...d arms 2019 Malibu Boats LLC Owner s Manual Page 183 1 3 2 4 5 6 7 8 9 1 Front cleat 2 Front ballast drain 3 Navigation light 4 Middle cleat 5 Bow thruster 6 Wakeboard tow mount 7 Tower logos 8 Rub rail 9 Fender mounts 10 Rear ballast drain 11 Rear cleat 12 Rear cup holders 13 Blower plate 14 Rear lifting eye 15 Transom handle 16 Surf Gate logo 1 Rub rail 2 Docking lights 3 Board racks 4 Tower spe...

Page 197: ...is adjacent to the sea strainer The sea strainer requires frequent maintenance by the consumer however the flush kit should not require any consumer maintenance Boat owners and or operators should never make any adjustments or attempt any maintenance to the flush kit doing so may void the warranty With the boat out of the water Locate the flush kit connector on the port side of the transom above t...

Page 198: ...l systems that require unique tools Even when the authorized Malibu dealer performs the annual maintenance work consumers are well advised to pay attention to several components on the boat These include Engine Mounts Your engine is held firmly in place by special marine grade engine mounts that are built and installed to withstand the kinds of stresses unique to a boating environment In checking ...

Page 199: ...VE CABLE FIRST Ensure that the negative cable will not come in contact with the positive cable during the rest of the procedure Disconnect the positive cable TAKING CARE TO AVOID ANY CONTACT BETWEEN THE POSITIVE BATTERY CABLE AND ANY METAL There may be residual charge still in the electrical system which could result in a serious electrical shock or burns With the battery cables disconnected and o...

Page 200: ...ve a drain pan or container ready Never pour used oil on the ground or into the water This is illegal in most instances Regardless it does not respect the environmental impact 2 The oil drain line is located on the starboard side of the engine oil pan through a fitting and it is approximately four 4 feet long 3 If a siphon pump is not available for use in this process run the drain hose through th...

Page 201: ...the approximately eight 8 quarts of oil in the engine through the funnel allowing time for the fill to occur As you approach the eighth 8th quart slow down it takes a little time for the oil to move through the oil system and start watching the fill line on the dipstick Always clean the dipstick between readings to ensure accuracy 5 Stop filling oil into the system when you reach the FULL mark on ...

Page 202: ...riodic replacement of the fuel filter is required to protect the fuel pump and provide the proper fuel pressure to the engine Due to the need to use only specialized tools that are not available to the public and because the fuel lines are pressurized no fuel system maintenance can be completed by a consumer One fuel filter is located within the fuel tank while another is on the engine Even though...

Page 203: ...ighten the bolt to prevent it from drifting open while operating the boat Salt Water Boats Perform the normal cleaning procedures described above in the Routine Maintenance Boats operated in salt brackish polluted water are especially vulnerable to accelerated wear and tear Never ignore the care and maintenance required to keep your boat under warranty and in good condition for the life of the boa...

Page 204: ...tore the boat as long as the trailer was designed and built for that boat model Incorrect fit means that there will be undue stress on the boat s structural unit Over time these components could potentially fail which would not be covered under warranty However some boaters especially those who are privileged to live on a shoreline or due to the methods of extracting boats from specific bodies of ...

Page 205: ...end of the hose into the flush kit fitting and place the other end into a container of the marine grade 50 50 mix of distilled water and propylene glycol coolant if not using a pre mix of the same 2019 Malibu Boats LLC Owner s Manual Page 192 than twenty five 25 feet and at least 600 square inches on boats greater than twenty five 25 feet Protect all underwater gear protruding from the boat hull f...

Page 206: ...abilizer Reminder Stabilizers work in fresh gasoline only Adding a stabilizer after storage during the recommissioning period will not eliminate the gumming or water separation that may have occurred Stabilizers are preventatives not curatives All gasoline stabilizers have a limited life Be sure to review the requirements as stated on STA BIL packaging or seek assistance from your authorized Malib...

Page 207: ...Going Care section of this Owner s Manual Leave the bow slightly elevated so that any further draining of water from the bilge system will run out and not accumulate inside the bilge system Remove the drain plug s and place them in see through plastic sacks or containers Place them inside the boat so that they will be immediately locatable for recommission Using low tack tape tape around the exhau...

Page 208: ...ngine in the water key it ON and OFF two or three times allowing several seconds between key on cycles prior to cranking the engine to fully start The purpose of this is to prime the fuel system If the engine appears reluctant to start allow a couple minutes of cool down for each attempt to crank and start the engine Watch the gauges video screen for readings and listen for abnormal sounds Keep sp...

Page 209: ...w a r r a n t y w a r r a n t y https www boat manuals com ...

Page 210: ...https www boat manuals com ...

Page 211: ...AL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE BY JURISDICTION AND COUNTRY TO THE EXTENT THAT YOUR STATE DOES NOT ALLOW ANY EXCLUSION OR LIMITATION EXPRESSED HEREIN SUCH EXCLUSION OR LIMITATION WILL NOT APPLY TO YOU ALL OTHER ALLOWABLE LIMITATIONS OR EXCLUSIONS SHALL APPLY TO YOU Sec...

Page 212: ...ted in any additional directions and or owner s manuals relating to any specific component part or parts of the Malibu Boat Malibu Drive Train and or Malibu Trailer the Guidelines and Directions Purchaser s failure to follow such Guidelines and Directions shall void this Limited Warranty All repairs performed by Malibu Boats or its authorized service facilities will be performed using either new o...

Page 213: ...ater boats beginning on the date of the original retail purchase or the initial use of the Malibu Boat whichever occurs first Malibu Boats will repair or replace materials or workmanship supplied by it during construction of the Malibu Boat including parts and labor which are determined by Malibu Boats to contain substantial manufacturing defects For a period of sixty 60 months for drive trains ma...

Page 214: ...coat powder coat and trailer paint maintenance is the Purchaser s responsibility Conditioned on the Purchaser having provided and performed all gel coat powder coat and trailer paint maintenance and care described in this Owner s Manual for a period of twelve 12 months beginning on the date of the original retail purchase or the initial use of the Malibu Boat and or MalibuTrailer whichever occurs ...

Page 215: ...ducing entity damages caused by water intrusion into any part of the boat including but not limited to the glove box and various storage compartments performance characteristics such as speed acceleration fuel or oil consumption etc as they are estimated and can vary as dictated by individual conditions any and all consequential damages including but not limited to costs incurred for haul out laun...

Page 216: ...wing publication of this Owner s Manual damage to the drive train resulting from a lack of sufficient cooling or the drive train operation outside a sufficient body of water to provide adequate cooling or cooling failure resulting from blockage by foreign objects damage resulting from erroneous service by the customer or technician not authorized by Malibu Boats to perform service or corrections d...

Page 217: ...s Limited Warranty must be performed in the country where the Malibu Boat Malibu Drive Train and or Malibu Trailer was originally purchased Section 5 Commercial Use Exclusions Restrictions The use of any Malibu Boat Malibu Drive Train and or Malibu Trailer for commercial purposes including but not limited to as a demonstrator or in connection with any promotional program ski wakeboard or surf scho...

Page 218: ...this Limited Warranty Damages to a Malibu Boat Malibu Drive Train and or Malibu Trailer caused by improper operation care and maintenance are not covered by this Limited Warranty Section 7 3 Design and or Manufacturing Changes Malibu Boats reserves the right to implement changes in the construction or components of any Malibu Boat Malibu Drive Train and or Malibu Trailer at any time without incurr...

Page 219: ...Trailers only for the remainder of the applicable Coverage Period c The Purchaser shall be responsible for all costs associated with the transportation of the Malibu Boat Malibu Drive Train and or Malibu Trailer towing bills trailer or component part s to Malibu Boats facility and or to the Authorized Service Dealer as well as for any return transportation Note that Authorized Service Dealers gene...

Page 220: ...DER THE TERMS OF THE LIMITED WARRANTY AND 2 TO THE EXTENT PERMITTED BY ANY STATE OR FEDERAL LAW YOU MUST FIRST USE AN AVAILABLE DISPUTE SETTLEMENT MECHANISM OR ARBITRATION Section 9 Warranty Transfer Upon the first sale of a Malibu Boat Malibu Drive Train and or Malibu Trailer that has not been utilized for any Commercial Purpose by the original non commercial retail purchaser within the first six...

Page 221: ...d to the second owner within sixty 60 months subject to other limitations pursuant to Section 9 from the earlier of i the original date of retail sale or ii the date of first use This transfer is subject to a boat inspection fee and applicable fees to be determined by an authorized Malibu Boats Dealer In addition a transfer fee of 750 payable to Malibu Boats LLC is required along with this transfe...

Page 222: ...hip as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed thirty 30 days If you have questions regarding your warranty rights and responsibilities please contact Malibu Boats at 865 458 5478 General Emissions Warranty Coverage The Malibu Boats engine is designed built and equipped to conform with all applicable regulations adopted by CARB p...

Page 223: ...plugs sensors including camshaft position crankshaft position engine coolant temperature intake air temperature knock manifold absolute pressure MAP throttle position electronic control unit electronic throttle control camshaft position actuator solenoid valve oil pressure and oxygen carbon canister fuel tank purge valve where installed non metal low permeation hoses 2019 Malibu Boats LLC Owner s ...

Page 224: ...ress a key or touch the screen to see if the affected display activates Verify that the battery connections are secure Determine if other gauges switches and or video screens are operational If they are check the circuit breaker panel to determine if the breaker has tripped Reset If the circuit continues to trip the boat must be serviced by an authorized Malibu dealer as it indicates a recurrent a...

Page 225: ...Malibu dealer If the pump does not pump water out of the system seek assistance by calling your Malibu dealer You should never attempt to tow your boat on a trailer with water in the ballast system as it could cause damage to the trailer which can result in the driver losing control while towing Such activity could result in serious injury or death to anyone in the area Additional information on t...

Page 226: ... pedal in the tow vehicle Consider There may be an issue in the tongue actuator such as a worn shock absorber The hitch ball may not be seated properly in the socket There is too little or too much weight percentage on the tongue The tow vehicle s shock absorbers are too worn The brakes need adjustment The brake lines require a re bleeding Verify that the brake linings rotors calipers and other co...

Page 227: ...k Repair PFDs and Other Safety Equipment Check Repair Engine Mounts Check Repair Exhaust Flaps Check Repair Steering System Check Repair Shift Throttle System Inspect Repair Replace Ballast Pumps Inspect Repair Replace Bilge Pumps Replace Fuel Filter Inspect Fuel Lines Check Repair Wedge Surf Gate Operation Check Hull Paint where applied Prepare for Storage Winterization Recommission Boat Other Ot...

Page 228: ...2019 Malibu Boats LLC Owner s Manual Page 213 Date Date Date Date Date Date Date Date https www boat manuals com ...

Page 229: ...g Education Owner Responsibility and 8 Boating Regulations 23 Boating Safety Education Opportunities 9 Boating Safety Topics General 13 Boating Under the Influence 16 Bow Thruster 136 Box Fuse 89 Brackish Water Extra Attention Salt Water 182 Brakes 152 Breakaway Cable 147 Breaker Board Port Rear 93 Breakers Circuit 89 Break In Period All Boats 108 164 Burdened Vessel 23 Button Save Preset 63 Butto...

Page 230: ...t Flap 185 Exhaust System 107 Explosion and Fire 33 Extended Non Use 191 Extended Storage Winterization 193 Extinguisher Fire 12 Extinguishing Equipment Fire 114 Extra Attention Salt Water Brackish Water 182 F Failure Operation 35 Fallen Skier or Rider 31 Features Navigation 84 Final Checks Before Starting 161 Finishes Hull and Deck 175 Fins 136 Fire Extinguisher 12 Fire Extinguishing Equipment 11...

Page 231: ...ures 84 Navigation Lights 10 Navigation Aids to 24 Night Mode 78 Night Running 25 Non Use Extended 191 O Odors Check for 180 181 Offset River Mode and 87 Oil Change by Dealer 184 Oil System 187 On and Under the Water 131 On Product Warning Labels 19 On Going Care 170 Open the Coupler 148 Operation by Minors and Licensing 10 Operation Failure 35 Operation Speed Control 78 Operation Starting and 162...

Page 232: ...ies 40 Salt Water Brackish Water Extra Attention 182 Save Preset Button 63 Screen 3 in 1 Event 84 Screen Ballast 63 Screen Center 75 Screen Controls 68 80 Screen Cruise 75 Screen Depth 63 76 Screen Engine 76 Screen Maps 72 82 Screen Media 66 79 Screen Preset 66 Screen Settings 69 80 Screen Stereo 67 78 Screen TXi Standard Gauges and Screen 75 Screens Optional Malibu Open Edition Video 77 Sea Strai...

Page 233: ...ansmission V Drives Engines 98 Transmission V Drive System 188 Transmissions and V Drives 110 Trash Receptacle Removable 126 Trick Settings 86 Troubleshooting the Boat 209 Troubleshooting the Trailer 211 Turn Off Response 163 Turn Off Wakesetters 163 TXi Standard Gauges and Screen 75 TXi Response 38 U Under the Influence Boating 16 Underwater Gear 136 Underway Precautions While 5 Upholstery 172 Up...

Page 234: ...https www boat manuals com ...

Page 235: ...https www boat manuals com ...

Page 236: ...ect X X X Heat Exchanger Inspect X Sacrificial Anodes Replace X as needed Whichever comes first If the engine is subject to extreme use such as excessive ballast weight long idle time low use elevations above 5 000 feet or commercial use it is recommended to change oil and filter every 25 hours First of the season Replace sooner if regular inspection indicates wear or damage It is always recommend...

Page 237: ...l Radial ply construc tion of tires has been the industry standard for the past 20 years Next number This two digit number is the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Tire Safety Tips Preventing Tire Damage Slow down if you have to go over a pothole or other object in the road Do not run over curbs or othe...

Page 238: ...lower than the vehicle manufacturer s recommended cold inflation pressure than to drive with a significantly under inflated tire Since this is a temporary fix don t forget to recheck and adjust the tire s pressure when you can obtain a cold reading Tire Size To maintain tire safety purchase new tires that are the same size as the trailer s original tires or another size recommended by the man ufac...

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Malibu Boats M235 2019, Owner'S Manual

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