Mahindra eMax 22L HST Operator'S Manual Download

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The Mahindra Group

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Mahindra USA, INC

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9020 Jackrabbit Road

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Houston, Texas 77095

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1-877-449-7771

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Mahindrausa.com

Summary of Contents for eMax 22L HST

Page 1: ...The Mahindra Group Mahindra USA INC 9020 Jackrabbit Road Houston Texas 77095 1 877 449 7771 Mahindrausa com...

Page 2: ...Mahindra USA INC 9020 Jackrabbit Road Houston Texas 77095 1 877 449 7771 Mahindrausa com...

Page 3: ...IFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm WARNING SIGNS IN THIS M...

Page 4: ...C 11 CABIN Section D 12 Specifications 13 Fuel saving Tips 14 Fault Tracking 15 Wiring Diagram 16 Tractor History Card 17 Service Record 87 18 Daily Operating Log 88 19 Part Replacement Record 89 Sr N...

Page 5: ...is product and full details of the warranty are provided on a separate warranty schedule SERVICE Service is available from any Mahindra dealer in the country PARTS To obtain spare parts please contact...

Page 6: ...d in this manual are carried out at the recommended intervals Read this manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your tracto...

Page 7: ...methods of servicing tractors They stock genuine spare parts and are backed by the Company s full support Through this manual the use of the terms LEFT RIGHT FRONT and REAR must be understood to avoid...

Page 8: ...everse control Tractors with Independent Power Take Off are fitted with an electro hydraulic Clutch Assy The Rear PTO and Mid PTO can be operated together or separately by a lever Brakes Mahindra trac...

Page 9: ...e problem and request assistance When additional assistance is needed your dealer distributor has direct access to our office If you cannot obtain satisfaction by doing this contact the Mahindra offic...

Page 10: ...ke care when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered Do not wear the seat belt with the ROPS lowered and please remembe...

Page 11: ...Never attach chains or ropes to the ROPS for pulling purposes this will cause the tractor to tip backwards Always pull from the Tractor drawbar Be careful when driving through door openings or under...

Page 12: ...d Danger Danger 10 FOR SLIDING SEAT Sliding Seat type Slide the seat to the position you want Release the lever Make sure the seat is locked in position NOTE Do not use solvents to clean the seat Use...

Page 13: ...th Keep all safety signs in good condition Replace missing or damaged safety signs Keep your tractor in proper condition and do not allow any unauthorized modifications to be carried out on the tracto...

Page 14: ...worn during machine operation when the machine is equipped with a certified ROPS Failure to do so will reduce or eliminate protection for the operator in the event of a roll over PRECAUTION TO AVOID...

Page 15: ...blic roads unless prohibited by state or local regulations Use the slow moving vehicle SMV signs when driving on public roads during both day night time unless prohibited by law PRACTICE SAFE MAINTENA...

Page 16: ...strong enough to burn skin cause holes in clothing and blindness if made contact with eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof ha...

Page 17: ...allows the starting system to become operational only when the clutch pedal is fully pressed 2 Do not by pass this safety starter switch or work on it Only authorized dealers are recommended to work...

Page 18: ...operator wears clothing which will not get entangled in the moving parts of the tractor or machine as well as protect him or her from the elements When spraying or using chemicals please ensure that...

Page 19: ...ensure that the area is well ventilated as exhaust gases are very harmful and can cause death 6 Do not work under raised implements 7 When changing wheels or tires ensure that a suitable wheel stand i...

Page 20: ...ers are not injured In particular they should take care during dusty operations which will reduce visibility substantially 9 Never start the tractor unless the transmission is out of gear the operator...

Page 21: ...iders 7 Replace all missing illegible or damaged safety signs 8 Keep safety signs clean of dirt and grease Servicing the tractor 1 Keep the tractor in good operating condition for your safety An impro...

Page 22: ...actor 7 Do not operate the tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 8 Do not park the tractor on a steep slope 9 If power steering or the engine cease...

Page 23: ...arking brake and block the rear wheels from the front and rear side 4 To avoid injury always move down the flip part of the PTO Do not clean adjust or service PTO driven equipment when the tractor eng...

Page 24: ...O Attend to minor adjustments and repairs as soon as necessity is apparent DO Allow the engine to cool before removing the radiator filler cap and adding water remove the radiator cap slowly DO Shift...

Page 25: ...ngine running DON T Mount or dismount from the right side of the tractor DON T Tamper the hydraulic control levers upper limit stops DON T Use the draft control lever for the lifting of implements DON...

Page 26: ...ould be kept with the machine at all times as reference data This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Follow...

Page 27: ...DECALS ON THE CHASSIS 25...

Page 28: ...26 DECALS AROUND THE SEAT...

Page 29: ...Slow or Minimum Setting Engine Coolant temperature Warning Hare Fast or Maximum Setting Fuel Level Hazard warning Transmission oil pressure Engine Stop control Neutral Turn signal Lights Fan Transmis...

Page 30: ...on and function of all the features of your new tractor Do not start the engine or attempt to drive or operate the tractor until you are fully accustomed to all the controls It is too late to learn on...

Page 31: ...MP TURN SIGNAL SWITCH AND HORN HEAD LAMP SWITCH High and low beams are operated on the main switch Position Low beam Position High beam TURN SIGNAL SWITCH Pull the turn signal lever down to signal a l...

Page 32: ...ft and right turn indicators flash Push the hazard warning light switch again to switch off the hazard warning lights 30 Hazard Warning Signal S W Fuel gauge CRUISE CONTROL LEVER Engaging Cruise Contr...

Page 33: ...l Pressure Lamp Will go out as soon as the engine starts if the oil pressure is correct If it comes on while the engine is running stop the engine and get expert advice PTO Monitor Lamp Shows the revo...

Page 34: ...aft will not rotate if clutch pedal is pressed PTO ON OFF Switch PTO ON OFF switch is situated on the right hand side on the instrument panel and can be identified easily with its built in yellow colo...

Page 35: ...ractor will stop when the speed control pedal is released THROTTLE LEVER HAND THROTTLE The hand operated throttle lever is located on the RHS of the dash cover To increase the engine speed pull the le...

Page 36: ...f the operator It is used for two functions To stop the tractor To release cruise control Perform tight turns only at a slow safe speeds Doing so at a high speed can cause rollovers and very serious i...

Page 37: ...lock is engaged ensure the lock is disengaged before turning the steering wheel Danger Do not use high speed when engaging Diff lock If the diff lock does not release after removing the foot from the...

Page 38: ...eat Belt Press button C and Pull the Male Fitting A from the Buckle B Adjusting the Seat Belt Make Sure the belt is across your hip and not over your stomach To adjust the male fitting A 1 Pull toggle...

Page 39: ...ne speed to desired speed Both of the rear and mid PTO are provided for variable utility They can be engaged simultaneously or separately at same time The engine will not start if PTO switch is ON pos...

Page 40: ...lever to correct position 5 Turn on the PTO switch 6 Increase engine speed to desired speed Caution Do not operate any implement at a high speed than is specified for it When making adjustments to the...

Page 41: ...AULICS The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control lever mounted beside the driver HYDRAULIC POSITION CONTROL LEVER The Hydraulic Position Co...

Page 42: ...eling on the road 2 Replacing tires or blades on an implement 3 Making adjustments to an implement The sudden dropping of an implement due to hydraulic problems can cause serious injury or death Cauti...

Page 43: ...ift rod as necessary to set the implement in its working position parallel to the ground ADJUSTMENT OF THE CHECK CHAIN To adjust the check chain turn the turnbuckle to lengthen or shorten the chain an...

Page 44: ...e rod on the lower links to suit the implement in use Attach the left lower link then attach the right lower link using the adjusting handle on the leveling box if required Attach the top link Attach...

Page 45: ...ram Use permitted devices only CAUTION Never tow semi mounted implements trailers or agricultural machines by attaching them to the top link of the three point linkage This could cause the tractor to...

Page 46: ...he drawbar proceed as follows Remove lock pin Remove pin Reverse the tractor slowly up to the implement Insert pin Insert lock pin Technically permissible towable masses Unbraked towable mass 1 000kg...

Page 47: ...t all the warning lights are off with the engine running Never turn the key to the start position while the engine is running as this can cause serious damage to the starter and engine flywheel Only e...

Page 48: ...40 min Below 4 F Over 40 min Ensure the handbrake Foot brake is on during the warming period Failure to warm up correctly can result in problems When the engine is warm push down the clutch and engag...

Page 49: ...be taken in its use as misuse can lead to dangerous situations The diff lock should only be used in situations where traction is lost on one of the rear wheels Use low engine revolutions when using t...

Page 50: ...warning light comes on check all connections and ensure that the fan belt is not broken If all connections and the fan belt are intact consult your dealer to determine the cause of the problem When tr...

Page 51: ...aintenance This section gives the full details of the service procedures necessary to maintain your tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to...

Page 52: ...k and that it is clean with the correct anti freeze or anti corrosion inhibitor in it If the coolant is a rusty color drain the system completely and refill with the correct mixture of water and anti...

Page 53: ...Ensure that the tire pressures are correct and in accordance with the table on page 78 To make a visual judgment see the drawing on the right It is strongly recommended that tire pressures are checke...

Page 54: ...the tractor marked P 3 Connect the T port on the loader control valve to the line on the tractor marked T 4 Connect the remaining line from the control valve to the line on the tractor marked C 5 Turn...

Page 55: ...tions to a greater frequency Caution 53 Divisio n Item Daily Service interval hour meter mark 5 0 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 1 Year 2 Year Comment Engine Engine...

Page 56: ...months after 1st 50 hours 4WD Front alxe oil Strainer State of both brake pedals Operation of each lever Smooth operation Free play of steering wheel About 50mm 1 97in of wheel circumference Toe in Gr...

Page 57: ...1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 1 year 2 year Comment Chassis Operation of the instrument Grease each nipple Check the electric wiring Without loose or broken termina...

Page 58: ...US gal 2 ENGINE API CD CE grades Recommended SAE viscosity grades A Viscosity B Temperature 2 2 0 58 US gal MAX 3 TRANSMISSION API GL 4 Grade SAE 80W MAHINDRA UNIVERSAL TRACTOR FLUID 14 5 3 83 US gal...

Page 59: ...all dust and water is kept well away from the fuel tank Important 57 Pull the lower center lever of the front grille counter clock wise pull the lower edges of hood panel upward and pull the whole pan...

Page 60: ...cock 2 Remove the fuel filter element 3 Wash the fuel filter element in clean diesel fuel If necessary replace it 4 Fit a cleaned or new fuel filter element 5 Open the fuel cock 6 Bleed the fuel syste...

Page 61: ...mission and drain the oil 3 Replace and check the drain plug 4 Refill the transmission to the correct level on the dipstick with new oil Qty 14 5 3 83 US gal CHANGING ENGINE OIL Park tractor on a leve...

Page 62: ...the oil to run into the final drives Opening the Vent plugs helps to speed this up Important CHANGING OIL IN THE FRONT AXLE 1 Drain the oil from the center diff plug and the drain plug in each drive...

Page 63: ...ive pressure in the radiator Caution Serious burns can result from the contents of pressurized hot radiators Allow the engine to cool down completely before opening the radiator Caution 61 Radiator Ca...

Page 64: ...GREASING THE TRACTOR Grease the tractor according to the service schedule page 54 Ensure that grease nipples are cleaned well before any attempt is made to grease them Front Axle Pivot Pin 62...

Page 65: ...on both pedals to ensure even braking GAP ADJUSTMENT An uneven adjustment of the left and right pedal will result in one sided braking when the pedals are connected and can cause serious accidents esp...

Page 66: ...in a cool dry room If it is on the tractor while stored disconnect the negative terminal Batteries will self discharge if left for a period of time without use To keep them in good condition charge th...

Page 67: ...that the rubber is not perished Renew if necessary To remove dust from the dust valve squeeze it between thumb and fingers Wipe around the dust valve to remove dust collected on the outside Cleaning C...

Page 68: ...ecover the area with a good quality insulation tape Where wiring comes out of it s fitting replace it correctly with the standard fitting Incorrect wiring or fuses can cause fires to both the tractor...

Page 69: ...ER USE WIRE in place of a correct grade fuse SERVICE PRIOR TO DAILY AND SHORT TERM STORAGE Wash the tractor and keep it clean Fill the tank to avoid condensation and rust Lower any attached implement...

Page 70: ...to wiring can cause short circuits and fires Remove the ignition key and store in a safe place Re use after long term storage Carry out a full check of all oils and coolant Refit the battery and run...

Page 71: ...lable in the following version Cab with ventilation and heating systems The cab is in full conformity with the international standards as to the cab s soundproofing Be very careful when operating in s...

Page 72: ...l during implement hitching and unhitching operations When using implement supports be sure they are suitable and sufficiently strong Doors The doors are provided with key locks To open from the outsi...

Page 73: ...ositioning for maximum convenience by the user Remember that mirrors must always be positioned in compliance with road traffic regulations when driving on a public highway Cab ceiling The ceiling is p...

Page 74: ...tton The work light indicator lamp on the instrument cluster will illuminate Wiper control switch Switch ON The Wiper switch is ON when Push the Top button Switch OFF The Washer switch is OFF when Pus...

Page 75: ...During winter it is advisable to add a suitable antifreeze or methyl alcohol to the windscreen washer fluid Interior Lamp Push the button to light on And push it again to light off Windscreen Washer...

Page 76: ...r vents should be closed off IMPORTANT Ventilation is provided by a single blower unit serving the heating system After reaching the desired temperature adjust the system to suit your needs NOTE For i...

Page 77: ...one of continuous improvement and the right to change prices specifications or equipment at any time without notice is reserved All date given in this book is subject to production variations Dimensio...

Page 78: ...23 in Rated Speed rpm 2 600 High idle rpm 2 850 50 Low idle rpm 1 500 5 0 Accelerator Hand Accelerator Compression ratio 21 1 Firing order 1 2 3 Injection pump Indirect Lubrication type Forced circula...

Page 79: ...mm PTO Type Independent PTO Rear Shaft 6 Splines 1 in 35 mm Speed 540 rpm 2 893 rpm Mid Shaft 15 Splines 1 in 25 4 mm Speed 2 000 rpm 2 875 rpm Hydraulic Steering Hydrostatic Pump capacity 25 7 lpm 6...

Page 80: ...Ag Tires Turf Tires Industrial Tires L 6 8 5 9 5 6 H 16 9 14 7 14 1 MODEL eMax 22L HST eMax 25L HST Tire Ag Tires Front 6 12 Rear 9 5 16 Turf Tires Front 20 x 8 10 Rear 29 x 12 5 15 Industrial Tires...

Page 81: ...e is heated the water temperature gauge indicates the needle to be in the green zone 2 If excessive black smoke is visible then the paper element of the air cleaner fuel injection pump or nozzles shou...

Page 82: ...4 Do not remove the thermostat but replace it with a new one if required 5 Do not change the radiator water often Note 1 Always stop any fuel or oil leakages 2 Carry out the regular maintenance failur...

Page 83: ...r for repair Engine revolutions are irregular Air in the fuel system Faulty injector Fuel pipe leak Bleed the system Contact dealer for repair The engine stops at low revolution Poor fuel injection Fa...

Page 84: ...r for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and check fuel quality Clean the element Oil warning light comes on with the engine running Low...

Page 85: ...lubricate with grease Hydraulic system Hydraulics are not lifting Engine revs too low Lack of transmission Oil Air leaking in from a pipe Clogged suction filter Faulty pump Faulty hydraulic valve Faul...

Page 86: ...eded Contact dealer for repair Contact dealer for repair Replace or adjust Before anything else check the electrolyte level of the battery and the connections Top off if required and clean and retight...

Page 87: ...instrument Main Fuse 1 HAZARD 5A 2 COUPLER 15A 3 EG STOP PTO 7 5A 4 POWER SOCKET 10A 5 GLOW TIMER 5A 6 LIGHT HORN 15A 7 PANNEL 5A 8 TURN SIGNAL 7 5A 9 WORKING LIGHT 7 5A 10 CRUISE STOP LAMP 10A 11 12...

Page 88: ...DATE JOB CARD NO NATURE OF DEFECT PARTS REPLACEMENT W CLAIM NO AND DATE REMARKS TRACTOR HISTORY CARD 86...

Page 89: ...DATE TRACTOR HOURS NATURE TYPE OF REPAIR SERVICE CARRIED OUT SERVICE RECORD 87...

Page 90: ...DATE JOB DONE MACHINE HOURS FUEL CONSUMPTION ENGINE OIL TOPPED UP REMARKS START END DAILY OPERATION LOG 88...

Page 91: ...PART REPLACEMENT RECORD DATE PART DESCRIPTION Q TY COST DATE PART DESCRIPTION Q TY COST 89...

Page 92: ...eMax 22L HST eMax 25L HST Operator s Manual for Tractors Code No 1151 912 002 1 Printed in September 2017 1st Edition...

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