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w w w . m a g u r a . c o m
s e r v i c e @ m a g u r a . d e

w w w . m a g u r a . c o m
s e r v i c e @ m a g u r a . d e

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1. Welcome to the Brake People!

Brake lever (master cylinder) 
MAGURA Julie

Brake caliper and rotor

MAGURA Julie

On the fully hydraulic MAGURA disc brake systems Julie and Clara the braking force

is transmitted to the braking surface by a mineral oil column. The movement of the lever
blade moves a piston, which is integrated in the brake lever (master cylinder). The
piston pushes the mineral oil column through the brake hose in the direction of the
brake caliper, where two pistons, on which the brake pads are fixed, are pushed out.
The friction between the brake pads and the rotor is slowing down the bicycle and cau-
ses a heating of both the rotor and the brake caliper.

Never touch either the rotor or the brake caliper after long braking as this

may cause serious burns.

You will be pleased to find out that the MAGURA Clara and Julie disc brakes offer a

superior braking power even with little hand force applied, no matter what the weather
conditions should be. Particularly in wet weather conditions disc brakes are much more
responsive than rim brakes and transmit their enormous power shortly after activating
the brake lever.
Disc brakes do not cause a wear of your rims. In case of insufficient mounting conditi-
ons they might however cause a squealing noise during braking, mainly in wet weather
conditions.

This manual contains important information about the safe installation, ope-

ration and maintenance of your MAGURA disc brake. We urge you to read it
carefully, become familiar with its contents and follow our recommendations to
help make your new braking experience enjoyable and trouble free.

All steps will be explained on the Julie model. Any differences with the

Clara model will be clearly mentioned.

although the Clara and Julie disc brake systems are relatively simple you

should not overestimate your technical skills! We therefore advise you to leave
the following works to a trained technician of a professional bike shop.

In case of any further questions or problems we warmly recommend to visit our

website www.magura.com where you will always find the newest and hottest tips about
all our products. Stay tuned with the Brake People! 

Thank you for your confidence in

our products, enjoy your ride and your new MAGURA disc stoppers!

Happy trails!

Congratulations! You have purchased a fully
hydraulic MAGURA disc brake proudly „Made
in Germany“. You will be enthusiastic about
the awesome braking power and the very little
maintenance that is necessary on our stop-
pers. You are not alone, millions of users
worldwide rely on them and every day we’re
becoming more.

1.

Introduction

3

2

.

Safety instructions before the first ride

4

3.

Safety instructions before every ride

4-5

4.

Transport of the bicycle

5

5.

Brake installation

6-9

6.

Shorten the hose

9-11

7.

Maintenance

11-13

8.

Repairs

13-15

9.

Bleeding and Filling

15-16

10.

Trouble Shooting

17

11.

The disc brake wheel

18

12.

Accessories

19

13.

Warranty

19

14.

Spare parts exploded view

20-21

Table of Contents

WARNING: 

This symbol means possible danger for your health and even life if you do not follow
the instructions given resp. if the necessary safety measures are not followed.

ATTENTION:

This symbol warns you of inappropriate handling that might cause heavy damage to
the material and/or the environment.

NOTE:

This symbol is giving you additional information about the general handling of the 
product or gives hints to paragraphs of this manual which have to be read carefully.

Summary of Contents for Clara 2002

Page 1: ...ng experience enjoyable and trouble free All steps will be explained on the Julie model Any differences with the Clara model will be clearly mentioned although the Clara and Julie disc brake systems a...

Page 2: ...bicycle might cause serious accidents with possible fatal injuries of the rider Always check carefully the following points 1 Are you already familiar with hydraulic disc brakes Our brakes might be m...

Page 3: ...fork and or the frame Insufficient heat transfer from the brake caliper to the frame and the fork caused by fork and or frame components having low heat transfer characteri stics e g carbon rear trian...

Page 4: ...de moves away from the handlebar turning counterclockwise blade moves to the handleb ar w w w m a g u r a c o m s e r v i c e m a g u r a d e 8 9 3 Mount the caliper onto the fork or the frame Use a 5...

Page 5: ...page 15 onwards The brake levers calipers and hoses of Julie and Clara are completely dif ferent and not compatible The Julie is a low pressure system and comes with the same nylon hose that is used...

Page 6: ...a dry rag that is free of oil and grease Never squeeze the lever blade without the brake pads in place and the wheel mounted If this happened by accident push back the pistons with moun ted brake pads...

Page 7: ...f the new hose onto the caliper Tightening torque Julie 4 Nm Clara 6 Nm 5 Measure the requested length of the hose you need and shorten the hose accor dingly with a sharp knife Slide on the hose prote...

Page 8: ...se the second syringe to suck any overflowing oil The rag around the brake lever and the caliper prevents overflowing oil from dropping down and contaminating and killing the brake pads Push the compl...

Page 9: ...use those parts All warranty and product liability claims will be void in case of misuse Never change the paint the finish or the consistence of your brake This might cause total failure of the whole...

Page 10: ...1 10x 0721187 standard hose 0 fitting 1600 mm 0720 826 51 in lbs 2500 mm 0720 827 51 in lbs braided hose 0 fitting 1700 mm 0721 203 51 in lbs spare parts 2002 max tightening torques Torx T7 key 0720 8...

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