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INTRODUCTION

BECOMING FAMILIAR WITH YOUR ENGINE

If you are familiar with the operation of model engines or just can’t wait to
run your new engine, please read through the Quick-Start Guide included.
This guide will help you get started right away and also includes some good
recommendations.  We do recommend reading through these Operating
Instructions in their entirety to familiarize yourself with the features and
operation of your new engine.  We have also included a Troubleshooting
Guide should you encounter any problems.

Please use the photos below to familiarize yourself with the components of
your new Magnum XL RFS series engine.

1

CAUTION - PLEASE READ!!

Global Services  18480 Bandilier Circle  Fountain Valley, CA  92708  Phone: (714) 963-0329  Fax: (714) 964-6236  Email:  [email protected]

Both Engines Feature:

Ringed-Piston Design for Long Life and High Power

Rear-Updraft, Dual-Needle Carburetor w/Choke

High-Flow Quiet Muffler

Dual Ball Bearing-Supported Crankshaft & Camshaft

Dual Bushing-Supported Connecting Rod

Thank you for choosing a Magnum XL RFS series aircraft engine.  The XL .80RFS
and .91RFS engines are single cylinder, four-stroke engines incorporating
an aluminum piston, iron ring and steel sleeve for long life and high power
output.  A dual needle valve carburetor for precise fuel/airflow metering is
standard.  Both engines feature a ball bearing-supported crankshaft and
camshaft, dual bushing-supported connecting rod, and  a high-flow muffler
for more power and reduced noise.  Your Magnum XL RFS series engine
was designed by expert engineers and built by master craftsmen using only the
highest quality materials and CNC machinery.  These qualities provide the long
life and dependability you have come to expect from an engine of this caliber.

Magnum XL RFS series model airplane engines will consistently give you
dependable performance and reliability and will be a source of satisfaction
and pleasure if you follow these instructions as to the engine’s proper and
safe use.  You alone are responsible for the safe operation of your engine,
so act sensibly and with care at all times.  This Magnum XL RFS series
model airplane engine is not a toy.  It is a precision-built machine whose
power is capable of causing serious injury to yourself and others if abused or
misused, or if you fail to observe proper safety precautions while using it.

Keep spectators, especially small children, at least 20 feet away from the

engine while it is running.

Mount the engine securely in the airplane or on a suitable engine test

stand to run the engine.  Follow the mounting instructions in your kit's
instruction manual or on the plans for individual mounting recommendations.
Do not clamp the engine in a vise to test-run it.

Use the recommended size propeller and follow the proper procedure for

mounting the propeller.  Use the correct size wrench to tighten the propeller
nut and the safety nut.  Do not use pliers.

Inspect the spinner, propeller, and propeller and safety nuts on a regular

basis, looking for any signs of nicks, cracks or loosening.

To stop the engine, adjust the throttle linkage to completely close the throttle

barrel and therefore cut off the fuel/air supply.  You can also pinch the fuel
line to stop the engine, but only if it is accessible.  Do not throw anything into
the spinning propeller or attempt  to use your hands to stop the engine.

While the engine is running, stand behind the engine to make any

adjustments to the needle valves.  Do not reach over or around the propeller.
Do not lean toward the engine.  Do not wear loose clothing or allow anything
to be drawn into the spinning propeller while the engine is running.

If you need to carry your model while the engine is running, be conscious

of the spinning propeller.  Keep the airplane pointed away from you and
others at all times.

Do not use tight-fitting cowls over the engine.  They can restrict air from

flowing over the engine, which could result in engine damage from overheating.

ENGINE INSTALLATION

Engine Orientation

Your XL RFS series engine can be orientated in any position on the firewall.
Keep in mind that when the engine is mounted inverted, carburetor
adjustments will need to be made differently and the fuel tank may need to
be lowered.  (See fuel tank size and orientation to carburetor on the next page.)

OPERATING

INSTRUCTIONS

Displacement: ................ .80ci (12.8cc) / .91ci (14.95cc)

Bore: ............................... 26.5mm / 27.7mm

Stroke: ............................ 24.8mm / 24.8mm

Practical RPM: ............... 2,000 - 12,000 / 2,000 - 12,000

Weight: ............................ 20.0oz / 20.7oz (w/o Muffler)

21.7oz / 22.4oz (w/ Muffler)

XL .80RFS/.91RFS ENGINE SPECIFICATIONS

For XL .80RFS and XL .91RFS

Series Four-Stroke Engines

Summary of Contents for XL .80RFS

Page 1: ...achine whose power is capable of causing serious injury to yourself and others if abused or misused or if you fail to observe proper safety precautions while using it Keep spectators especially small children at least 20 feet away from the engine while it is running Mount the engine securely in the airplane or on a suitable engine test stand to run the engine Follow the mounting instructions in yo...

Page 2: ...ly pulling it down off the intake pipe To reinstall the carburetor apply machine oil to the o ring inside the carburetor mounting base and reverse the process making sure to tighten all the bolts securely Engine Bolts Firewall Requirements Muffler Installation Fuel Tank Size Orientation to Carburetor Carburetor Orientation Choke Valve Your XL RFS series engine is equipped with a choke valve to aid...

Page 3: ...g STARTING PROCEDURE Your XL RFS series engine can be started using an electric starter or it can be started by hand For safety and ease of starting especially when the engine is new we recommend using an electric starter The following two procedures should be done with the power to the glow plug off Starting Using an Electric Starter When using an electric starter it is not necessary to choke and...

Page 4: ...full throttle Adjust the high speed needle valve so that the engine is running very rich You should notice excessive white smoke coming from the exhaust Let the engine run for approximately 10 minutes then stop the engine 6 Let the engine cool for approximately 10 minutes then restart it Set the high speed needle valve mixture to a slightly leaner setting about 1 4 turn more in Let the engine run ...

Page 5: ...o the engine using the cinch nuts provided The exhaust pipe can be rotated to better suit the installation in your model Be sure to tighten the cinch nuts securely to prevent the muffler and exhaust pipe from loosening 3 Install the propeller to the engine using the propeller washer propeller nut and the safety nut provided Tighten the nuts securely using an adjustable wrench 4 Connect the fuel li...

Page 6: ...crew out of adjustment B Readjust idle stop screw to allow throttle to close 6 Engine overheats A Engine running too lean A Richen high speed needle valve B Cowl too restrictive B Open larger vents in cowling to allow air to exit C Wrong type of fuel used C Use fuel with recommended oil content D Engine not fully broken in D Allow engine further break in time 7 Engine stops abruptly A Engine runni...

Page 7: ... Set 80231 Piston 80232 Cylinder Sleeve 80236 Piston Ring 80238 Drive Washer Collet 80709 Cam Ball Bearing 1 2 Required 80714 Cam Gear 80719 Rocker Screw 80732 Cam Bearing Cover Gasket 80810 Low Speed Needle Valve 80814 Carburetor Barrel Spring 80816 Carburetor O Ring 80841 Split Washer 80866 Throttle Arm 80101X Crankcase 80213X Wrist Pin w Retainer 80601A Muffler Assembly Complete 80801X Carburet...

Page 8: ...tem including the plumbing inside the fuel tank for leaks or cracks We recommend changing the silicone fuel tubing inside and outside the fuel tank at the start of every flying season or about once a year If you have attached a length of fuel tubing to the crankcase breather nipple periodically check the tubing for any blockage Long Term Storage If you will not be using your engine for a long peri...

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