Magliner CooLift CTA Series Owner'S Manual Download

Page: 1 / 28

1-800-MAGLINE (624-5463)

Page 1 www.magliner.com

CooLift

Serial #: _________________________________

Date of Purchase: ________________________

Owner’s Manual

IMPORTANT: Read entire manual before operating

For CooLift models with electric hydraulic lift, no propulsion

(CTA-- models)

Summary of Contents for CooLift CTA Series

Page 1: ...gliner com CooLift Serial _________________________________ Date of Purchase ________________________ Owner s Manual IMPORTANT Read entire manual before operating For CooLift models with electric hydr...

Page 2: ...f other manufacturers returned to the factory or service center freight prepaid by the owner found upon examination by Magline Inc to be defective or the result of improper workmanship by the factory...

Page 3: ...nts Introduction Safety Instructions 4 Operating Labels 5 General Specifications 6 CooLift Pallets 7 Controls General Operation 8 11 Battery Instructions 12 14 Manual Operation 15 Troubleshooting 16 1...

Page 4: ...CooLift to transport people A routine check of the CooLift should be performed daily that includes but not limited to checking for any leaks in the hydraulic or brake system making sure the containme...

Page 5: ...lear of lifting platform Safety Instructions Read and understand operating instructions before using Always inspect CooLift and pallets for damage before using Do not use if there are signs of damage...

Page 6: ...20 to 120 F 20 to 120 F NOTE When the outside temperature is below 30 F the CooLift should not be left inside the truck overnight and should never be left inside a freezer or a cooler for extended pe...

Page 7: ...it may result in pallet failure Store in upright position in cool dry location Do not drop Do not stand upon Wash with mild soap and water Do not use if damaged Make sure to interlock empty pallets wh...

Page 8: ...built in battery charger input cord when not in use H Containment Strap should be used to secure loads during transport I Operator Handles foam cushioned ergonomic handles for lift control J Manual Pu...

Page 9: ...1 800 MAGLINE 624 5463 Page 9 www magliner com CooLift H K J I...

Page 10: ...art or the bulk head if one is installed 3 Press and hold the up switch until the lift deck is fully raised this is noticeable by the sound change of the running hydraulic pump and the stop of upward...

Page 11: ...he up switch until the lift deck makes contact with the bottom of the pallet but does not lift and engage the holding brake Figure 1 2 If there are no loaded pallets on the truck the CooLift should be...

Page 12: ...ere burning Only qualified technicians should service your Magliner CooLift power supply system Disconnect the battery box by unplugging the main wiring harness before attempting to replace any electr...

Page 13: ...r with a damaged cord or plug replace immediately Do not operate a charger if it has received a sharp blow been dropped or otherwise subjected to damage or stress Do not disassemble the charging unit...

Page 14: ...s a solid red light on the charging unit is an indication the power is on and should remain on the entire time it is plugged into the power source and the battery NOTE There are two operational fuses...

Page 15: ...s panel of the cart and begin a pumping motion to raise the lift deck To lower the deck slide the handle over the manual release valve screw located directly below the receiver at the bottom of the sl...

Page 16: ...ning the manual release valve Do you see any fluid leaking out of the gas springs The deck lifts slower than usual Is the manual release valve closed all the way Is the fluid level correct in the rese...

Page 17: ...wire connections from the switch plate The pump runs and will not shut off Turn off main power switch Check the continuity of the starter solenoid Check the continuity of the operator on off switch H...

Page 18: ...r cylinder 309182 Bulk head for CTA43 309113 Bulk head for CTA48 309332 Cable tie 61052 Caliper assembly 309595 Caliper assembly upgrade kit required for CooLift units with serial number 4608 and lowe...

Page 19: ...048 Hydraulic cylinder assembly includes hydraulic cylinder with fitting 80396 screw and 80754 washer 59006 Hydraulic fluid 32oz container 55407 Hydraulic fluid additive 32 oz container 55418 Hydrauli...

Page 20: ...ss installed use only for CooLift units with serial numbers 3999 and lower and does not have a battery meter 309181S Switch plate full assembly for units with battery meter includes switch plate with...

Page 21: ...g No squeaks or groans from cylinders Manual bypass valve should not leak Method of Inspection Visual inspection Visual inspection Push cart and let roll Roll cart at walking speed and apply brakes Lo...

Page 22: ...in good condition No damage No excessive wear Visual inspection Straight sections Smooth curves Flat surfaces Minor scratches and dings Weekly Deck Yoke screws are not loose in deck Manual inspection...

Page 23: ...xle plating is not cracked or damaged Weekly Operator Interface External mounting screws are tight Base plate mounting to frame Enclosure mounting or base plate Handle mounting screws Switch plate mou...

Page 24: ...dry Monthly Hydraulics No cracks or damage to hose or tubing Visual inspection No deep scratches or dents Monthly Hydraulics Manual operation Operate hydraulic pump up and down several times manually...

Page 25: ...ht with no signs of damage or wear Minimal play between pins and links Bushings are flush with side of the links Monthly Linkage System Link pins are not loose in deck frame or sync links Manual inspe...

Page 26: ...l times Blocks are not damaged or worn and move freely in the vertical slide Quarterly Operator Interface Gas spring mounting Mounting studs Rod and body connectors Preload screws are tight Manual Vis...

Page 27: ...ass or Fail Timing Notes Operator Interface Gas spring condition and operation Visual inspection Disconnect cylinders from studs per instructions in manual and try to compress the spring Rods should b...

Page 28: ...r com CooLift MAGLINE INC Standish Michigan 48658 1 800 MAGLINE 624 5463 www magliner com CooLift is a registered trademark owned by Swift Water Logistics Form 98358 May 2019 REV Copyright 2009 2019 M...

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