background image

1

CONTENTS

TOWING CODE

PREPARING FOR THE ROAD

ON THE ROAD

FIRE & SAFETY

SERVICES

ELECTRICS

FITTED EQUIPMENT

AL-KO CHASSIS & TYRES

GENERAL DATA

Venus Handbook 2015

Summary of Contents for Caravans

Page 1: ...1 CONTENTS TOWING CODE PREPARING FOR THE ROAD ON THE ROAD FIRE SAFETY SERVICES ELECTRICS FITTED EQUIPMENT AL KO CHASSIS TYRES GENERAL DATA Venus Handbook 2015...

Page 2: ...ture difference of 35 degrees centigrade between interior and exterior when the exterior is 15 degrees centigrade electrical equipment both 12 volt and 230 volt chassis undergear drawbar jockey wheel...

Page 3: ...3 TOWING CODE TOWING CODE Scope of Code 4 Caravan Terms 4 Weights 4 Towing Vehicle Terms 4 Measurement of Noseweight 6...

Page 4: ...ayload figures are in line with European Vehicle Directives and provides for the requirements for European Whole Vehicle Type Approval EWVTA 2007 46 EC The Framework Directive and the directives refer...

Page 5: ...ems made available by the manufacturer over and above the standard specification for the caravan in addition to the user payload Personal Effects Payload PEP A mass specified for the items which a use...

Page 6: ...between the coupling head and the scales of such length that the caravan floor is horizontal with the jockey wheel raised b Above 1500 cc such engines should manage a caravan weighing up to 100 of th...

Page 7: ...7 PREPARING FOR THE ROAD PREPARING FOR THE ROAD Checklist 8 Loading and Distribution 8 Stability 9 Pre Tow Checklist 10 Stabiliser 11 Wheel Lock 13 Breakaway Cable 17 Tyres 18...

Page 8: ...en to aid rear visibility gas cylinders are correctly positioned secured and turned off battery is secure wheelnuts for tightness tyre pressures and condition of tyres LOADING AND DISTRIBUTION OF WEIG...

Page 9: ...d Similarly holes should not be drilled into the coupling head Towing vehicle s rear suspension It is important that the towing vehicle s rear suspension is not deflected excessively by the noseweight...

Page 10: ...lly 4 Plug in the electrical connection to the car keeping the cable clear of the road and check the operation of lights 5 Release the handbrake Failure to ensure that the handbrake is completely off...

Page 11: ...rating instructions Using the coupling handle put the AKS on to the towball Push the black handle down and check the green indicator button is showing Fig 1 Press the red stabilising lever down The AK...

Page 12: ...s visible when coupled to your towball then the front rear friction pads coupling ball and mechanism are in order If the red lower section obscures the green section then you need to check these parts...

Page 13: ...in a safe place Also keep your registration card safe Take your registration card with you when you are travelling with the caravan Always keep your registration card separate from the lock Safety In...

Page 14: ...the receiver and store in the tool kit box When Al Ko Secure is not in use always screw the plastic cap in place Fig 2 Insert the locking bolt into the rim specific insert Fig 3 Insert the locking bol...

Page 15: ...15 PREPARING FOR THE ROAD Fig 5 Fig 6 Fig 9 Fig 8 Fig 7 Fig 10...

Page 16: ...e rim opening Chock front wheel and opposite wheel Jack the caravan preferably using the Al Ko side lift jack until the rear wheel is clear of the ground Fit the second lock by aligning the wheel as d...

Page 17: ...mal use Correct procedure for use O Regularly check the cable and clip for damage If in doubt contact your dealer or service agent O Make sure the cable runs as straight as possible and goes through a...

Page 18: ...wheel or any accessory e g a stabiliser bumper shield cycle carrier etc b that there is sufficient slack in the cable to allow the towing vehicle and trailer to articulate fully without the cable eve...

Page 19: ...ow plate may be used on a trailer towed by a vehicle with non reflective plates and vice versa Manoeuvring When pushing or pulling the caravan always use the grab handles correctly do not snatch them...

Page 20: ...engers Passengers are forbidden to ride in a caravan with the exception of authorized test personnel 13 pin plug wiring diagram PIN No COLOUR DESCRIPTION 1 YELLOW LEFT IND 2 BLUE FOG 3 WHITE NEG FOR R...

Page 21: ...21 ON THE ROAD ON THE ROAD Speed Limits 22 Pulling Off 22 Caravan Handling 22 Motorway Driving 22 Reversing 22 Changing a Wheel 23 Jacking Points 23 Stopping on a Hill 24 Arrival on Site 24...

Page 22: ...Always pull in to let others past MOTORWAY DRIVING 1 Caravans may not be towed in the outside lane of a three or four lane motorway Reg 12 2 of the Motorway Traffic England and Wales Regulations 1982...

Page 23: ...ixings are used b that there are clean dry mating surfaces and clean dry bolt nut area NB Special nuts are supplied with alloy wheels and these can be used where a steel wheel is used as a temporary s...

Page 24: ...directions in order for the refrigerator and other equipment to function correctly The positioning of the jockey wheel can be used to help level the caravan Lower the corner steadies until they are i...

Page 25: ...ed Failure to site the caravan correctly may prevent the exterior door from closing properly Attention Always disconnect the electrical connector between the towing vehicle and the caravan before conn...

Page 26: ...ON THE ROAD 26...

Page 27: ...ETY FIRE SAFETY In Case of Fire 28 Smoke Alarm 28 Carbon Monoxide Alarm 29 Fire Extinguisher 29 Children 29 Ventilation 29 Security 30 Theft 30 Chassis Number 30 Additional Security 30 Datachip Securi...

Page 28: ...he exterior door as possible A fire blanket approved to BS 6575 is also advisable positioned as near to the cooking area as possible Check the fire regulations on arrival at sites Do not leave pans on...

Page 29: ...eaning described above no other customer servicing of this product is required CARBON MONOXIDE ALARM Your carbon monoxide alarm is located on the underside of the offside or nearside locker Under norm...

Page 30: ...are checked and cleaned if necessary on a regular basis Additional night time ventilation is obtained by releasing the window catches and placing them in the second groove on the frame catch You must...

Page 31: ...31 SERVICES SERVICES Water 32 Gas 38 Electricity 42...

Page 32: ...ilter attaches directly to the pump and incorporates a non return valve designed to prevent dirt and grit from entering the pump valves as this will cause pump failure The filter is fitted during inst...

Page 33: ...o halves firmly together Attach to the pump and replace the circlip See arrow on pump housing for flow direction Care of your Submersible Pump Care should be taken to ensure that the pump is not allow...

Page 34: ...t by plugging in again The correct sequence when refilling the container is to unplug replace pump in container then reconnect 2 Pump fails to deliver water The most likely cause will be air in the sy...

Page 35: ...e Water Tanks The water systems and in particular storage tanks in caravans are susceptible to contamination by bacteria if care is not taken with their use and cleaning The symptoms caused by bacteri...

Page 36: ...taps connectors with a cloth soaked in the disinfectant sterilant 6 Flush the system through with clean drinking water until no traces of disinfectant sterilant can be detected at any tap 7 Replace t...

Page 37: ...Check all connections in the pipe work Remove the adjusting screw if motor still runs pump is probably air locked Turn off the isolator switch and reprime the pump see text PRESSURE SWITCH Operation...

Page 38: ...circulation in cool weather and do not cover the cylinder with a cozy in the winter Butane works satisfactorily at temperatures down to 2 C Propane should be used for temperatures below this therefor...

Page 39: ...European cylinder you will need to obtain a pigtail connector appropriate to the cylinders available in the country you are visiting DO NOT use the conventional cylinder mounted 28mbar 37mbar regulat...

Page 40: ...f dangerous carbon monoxide Gas drop holes under appliances should also be kept clear at all times Grilles and flues should be kept clean and free from dust All ventilation complies with BS EN1645 and...

Page 41: ...Safety Hints It is advisable to TURN OFF THE MAIN VALVE on the gas container when the caravan is left unattended for a period or is on tow except where continuous operation appliances such as a refrig...

Page 42: ...olarity tester is used to determine if the polarity is reversed if so and the site connector is of the two pin type with the two metal strips for the earth then the plug may be unplugged and inserted...

Page 43: ...UMSTANCES BE USED On Leaving the Caravan Site 5 Reverse the procedure described in Paragraphs 3 and 4 above IT IS IMPORTANT THAT THE MAIN SWITCH AT THE SITE SUPPLY POINT SHOULD BE SWITCHED OFF THE SUP...

Page 44: ...SERVICES 44...

Page 45: ...45 ELECTRICS ELECTRICS Power Control System 46 Battery 58 Use of Generators 59...

Page 46: ...ctions If you are unsure of any point please contact your dealer distributor for advice before use The system has a number of key components that you will need to be familiar with before attempting to...

Page 47: ...ith the generator Please note that some electronic generators may not be compatible with your leisure system Further generator operational information is contained elsewhere in this manual B Switch th...

Page 48: ...to the space heater combination heater central heating system on or off In is ON out is OFF Note the far left 12V DC Shutdown switch is covered in section 2 2 PSU 230V Controls 2 4 Operation while dri...

Page 49: ...49 ELECTRICS 2 5 Control Panel Component Layout EC350 Digital Control Panel LED display...

Page 50: ...n again to turn the lights off The adjacent LED will illuminate when the lights are on The lights will be turned on and off automatically each time the power button is operated Awning Light Button Wit...

Page 51: ...of the fault before switching the MCB back on MCB Rating Description cable colour 1 10 Amps 230v Sockets white 2 16 Amps Combination water heater central heating system yellow Extra 230V sockets white...

Page 52: ...e applicable Please see instructions supplied with the battery Note Do not over discharge the battery One of the most common causes of battery failure is when the battery is discharged below the recom...

Page 53: ...ure equipment that is controlled by the control panel power switch it will not protect the battery from discharge by permanently connected equipment With control panel power on and leisure battery sel...

Page 54: ...dependant on PSU versions so not all fuses may be present or used Fuse Rating Fuse Colour Description 1 10 Amps Red Water Pumps Toilet 2 2 Amps Grey Permanent Supplies Electronics 3 5 Amps Tan Heater...

Page 55: ...ck control panel connecting lead at PSU and behind Control Panel Contact your Dealer 12v Power turns off Battery protect feature has operated to protect the Vehicle battery and or the Leisure battery...

Page 56: ...nical help For out of hour support please refer to the tech support section of the Sargent web site www sargentltd co uk 4 EC350 Control Panel In addition to the information contained in section 2 6 C...

Page 57: ...t 3A max DC Output 13 8 Volts nominal Current 12 Amps max 155 Watts Signal INPUT 4 x Fresh water level 1 x Engine running plus multiple Fresh water negative sensed vehicle connections Data IN OUT Data...

Page 58: ...the electrical demands of a caravan differ in design from those for use with a car and whilst the system may operate with a car battery it is strongly recommended that only a caravan leisure type batt...

Page 59: ...ernor to run the genset engine too fast Therefore frequency and output voltage can rise above the specification of the machine data plate i e 240v at 50Hz This may cause damage to electrical electroni...

Page 60: ...ELECTRICS 60...

Page 61: ...8500 67 Oven Hob Grill 74 Thetford C 260 CWE Toilet 78 Awning Points 86 Rooflight 86 TV Antenna 87 Wall Lights 90 Flyscreens Blinds 91 Door Flyscreen 91 Body Window Care 92 Condensation 92 Badges 94 B...

Page 62: ...expected the water system MUST be drained NO warranty claim will be accepted for cases of frost damage Before using the heating system for the first time please ensure that the 12v system is turned O...

Page 63: ...d for electrical operation If more output is required e g heating up or low outside temperatures gas or mixed operation should be selected so that enough heating power is always available With mixed o...

Page 64: ...heater is after running Red LED shines when there is a malfunction Manual mode In manual mode the heater is controlled via the 4 keys below the display It is not necessary to set the time because the...

Page 65: ...mode Depends on summer winter operation see set up Summer operation Water 40 C Water 60 C Winter operation Water 0 C heating without controlled water temperature heating has priority Water 60 C Timer...

Page 66: ...ww truma com Set timer 2 Back Return to main screen Start Set start time Stop Set stop time Water Set water temperature Temp Set room temperature The timer settings can be made every day until the tim...

Page 67: ...RATOR Select the desired power mode by the energy selector switch battery igniter type models or the MODE button MES AES Appliances with automatic energy selection AES are additionally provided with a...

Page 68: ...s propane butane no natural gas or town gas When using LPG gas please consider that the burner needs cleaning at shorter intervals due to the gas combustion method semi annual recommended V In Europe...

Page 69: ...omatically 4 Once the flame ignites the pointer of galvanometer D begins moving into the green range The refrigerator is operational Keep knob B depressed for approx 15 seconds and finally release it...

Page 70: ...the refrigerator door before commencing your journey Removable freezer compartment To enlarge the cooling space just remove the freezer compartment Unlock the freezer compartment on both sides and pu...

Page 71: ...odels Keep button A pressed for two seconds The display disappears and the appliance is fully switched off Release the locking mechanism of the door lock by pushing it and shift it to the front If the...

Page 72: ...c The condenser is heavily frosted c Check that the refrigerator door closes properly d Too much warm food has been stored d Allow warm food to cool down before storage inside within short period of t...

Page 73: ...ection c AES gas operation despite connection c Appliance switches to gas operation due to the supply voltage to insufficient supply voltage automatically switches back to 230V operation d Heating ele...

Page 74: ...e used with the grill door open The heat deflector below the fascia should be pulled out prior to lighting the grill Never adjust the heat deflector position without using hand protection ie oven glov...

Page 75: ...removing food shelves and trays from a hot oven DO check the controls are in the off position when finished DO NOT allow children near the cooker when in use Turn pan handles away from the front so t...

Page 76: ...eats up IMPORTANT Series 330 will support 200mm pans on the outer burners and 180mm pan on the central burner Avoid old or misshapen pans as these may cause instability The lid must be opened fully pr...

Page 77: ...t before using for the first time in order to expel any smells before the introduction of food DO clean the appliance regularly DO remove spills as soon as they occur DO check that controls are in the...

Page 78: ...nd a Waste Holding Tank that is accessible from the outside The removable Waste Holding Tank is located under the toilet bowl and can be removed via a door on the outside of the caravan or camper The...

Page 79: ...liding Cover j Removable Mechanism k Vent Plunger l Pull out Handle m Wheels n Blade Openener o Access Door to Waste Holding Tank Optional Features p Electric Blade q Automatic Ventilator r Waste Pump...

Page 80: ...e WARNING Never use force if you cannot get the tank back into place easily This may cause serious damage If blockage occurs always check if the blade handle is in the correct closed position 7 For to...

Page 81: ...e the Waste Holding Tank 16 Place the Waste Holding Tank in an upright position Pull Out Handle at the top Wheels at the bottom Slide the handle sideways to the front of the tank until it snaps out of...

Page 82: ...y and pull the round pins inside the assembly outwards from the pin holes After cleaning replace the seat and lid by positioning the round pins in front of the pin holes and push the lid and seat down...

Page 83: ...n cold weather as long as the toilet is situated in a heated location If there is a risk of freezing we advise that the toilet is drained by following the instructions under Storage For environmental...

Page 84: ...84 THETFORD TOILETS...

Page 85: ...85 THETFORD TOILETS...

Page 86: ...h and just below awning rail The end fixing points are just above window height front and rear approximately 60mm long x 40mm 1528mm above the underside of the floor i e from top of skirt Care must be...

Page 87: ...increase the Gain and repeat the 360 degree rotation 6 Once the transmitter has been located increase the Gain to MAX 7 Turn on your television set and tune in This will be necessary at all new locati...

Page 88: ...n resulting from improper use incorrect installation accidental or malicious damage To support your guarantee claim a dated Proof of Purchase will be required This does not affect your statutory right...

Page 89: ...ion Plus Amplifier Antenna Dome Co axial Cable Check the routing of the coaxial cable from the Antenna Dome to the Amplifier Check to ensure there are no kinks or trapped cable or if there are loops o...

Page 90: ...IGHTING LED lighting is non replaceable CD RADIO MP3 PLAYER Your caravan is fitted with a Pioneer CD Radio unit Please refer to manufacturers manual for further functionality instructions LIGHTS CD RA...

Page 91: ...ard pressure to enable tension clip to re engage into its internal ratchet Check tension and if necessary repeat until the crossbars return to their top positions without too much tension or assistanc...

Page 92: ...dow profiles To clean coloured and anodized profiles use a soft cloth and water without any aggressive cleaning solvents The use of any chemicals and abrasive cleaners could damage the surface of the...

Page 93: ...l water from kettles etc c Remove flowers or vases containing water from sleeping quarters d Keep temperature at night to a minimum hot air contains water vapour e Increase ventilation to above normal...

Page 94: ...s or marks can be removed with mild detergent but more stubborn marks may require a fine grit rubbing compound such as T cut To help keep your ABS components looking almost like new it is wise to wash...

Page 95: ...p edge of the bunk towards you 2 3 With your left hand on the bottom edge lift upwards and towards you while your right hand keeps the bunk steady 4 5 As the left hand passes the pivot point allow the...

Page 96: ...96 7 Fit the safety boards into position BUNK BEDS...

Page 97: ...pour being produced inside the caravan Humid air and condensation can also be generated by things people do on a daily basis Cooking Up to 3 litres per day Showers and baths 1 5 litres per person Wash...

Page 98: ...often as possible at least once a week but keep windows closed on wet days as damp air may increase indoor humidity High temperature can also damage the surfaces of your furniture Protect them with pr...

Page 99: ...99 AL KO CHASSIS TYRES AL KO CHASSIS TYRES Chassis 100 Running Gear 100 Braking System 100 General Maintenance 103 Tyres 104...

Page 100: ...ng the brakes of the caravan No manual assistance is needed to activate the auto reversing mechanism which automatically comes into operation when the towing vehicle starts to travel in a reverse dire...

Page 101: ...ly eliminates the friction between brake shoes and drum thus allowing easy reversing With only slight forward movement the reverse lever returns to its normal position by virtue of the coil spring att...

Page 102: ...trained to use Display Colour ATC Condition Diagnosis What to do Outcome Status Green ATC Active Everything OK Green Flashing ATC Active Self test Drive forward Green Ready for incomplete to detect Co...

Page 103: ...h grease on assembly but will require periodic maintenance to ensure smooth operation of the braking system 1 Regrease the shaft bearings via the grease nipples provided at 3000 mile intervals and bef...

Page 104: ...tyre of the same specification The correct pressure for your car tyres will be found in the car handbook Fit the Right Tyres As with all road vehicles it is always advisable to have the same type of t...

Page 105: ...105 GENERAL DATA GENERAL DATA Wiring Diagrams 106 Light Bulb Replacements 113 Security 113 Owners Club 114 Owners Warranty 114 Winterization Guide 116...

Page 106: ...GENERAL DATA 106...

Page 107: ...107 GENERAL DATA...

Page 108: ...GENERAL DATA 108...

Page 109: ...109 GENERAL DATA...

Page 110: ...GENERAL DATA 110 EC175 Power Supply Unit Consumer Circuits Roof...

Page 111: ...111 GENERAL DATA...

Page 112: ...GENERAL DATA 112...

Page 113: ...stolen from storage compounds motorway service areas and even your own premises so it is always wise to be vigilant at all times Ask your dealer about details on all security aspects LIGHT BULB REPLA...

Page 114: ...dent club run and organised by owners Lots of opportunities exist to make new friends at social gatherings and Rallies both Regional and National A leaflet regarding the Owners Club is within the wall...

Page 115: ...er abroad without a registration document If you go abroad your CRiS registration certificate provides the necessary proof required by the police and other authorities that you are its registered keep...

Page 116: ...round them and cover with an old sheet to prevent fading in the sunlight Walls and ceilings should be wiped over with a mild anti bacterial solution eg Dettox and can be polished afterwards if desired...

Page 117: ...in a dry vermin free area Awning poles need little attention other than a wipe down with a damp cloth Don t oil or grease them as this may get onto the canvas Pegs can be cleaned and straightened and...

Page 118: ...r left to the springtime service 11 Axle stands Ideally the caravan should be jacked up and supported on axle stands with the wheels clear of the ground Wheels can be removed if desired and stored in...

Page 119: ...b 114 Security 113 Servicing 114 H Heater 63 Hob Thetford 3 Burner Hob 76 J Jacking Points 23 L Lighting 90 M Mirrors 19 Motorway Driving 22 N Noseweight 6 Number Plate 19 O Oven Spinflow Combi Oven 7...

Page 120: ...120 NOTES Publication Designed and Produced by Preset Graphics Ltd Tel 01332 549278 Fax 01332 549279 E mail Presetgraphics btconnect com Ref 21391 All Rights Reserved...

Reviews: