Luhrs 31-Open Rigging Manual Download | Manualshive

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31-Open

Rigging Manual

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1 of 15

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Summary of Contents for 31-Open

Page 1: ...31 Open Rigging Manual Page 1 of 15 Total Task Time N A ...

Page 2: ...is will be secured on the front of the truck Look over sunshade and console for any shipping damage and document The sunshade needs to be unsecured from cradles before setting on top of hardtop Figure 3 is showing the tube that the steering lines and the electronic control cable and nav light harness come up from the engine room to the upper console They will be inside the ladder tubing for shipme...

Page 3: ...er after the upper station is in place The outside leg has a collar that tightens with allen bolts and the inside tube connects with allen bolts into each other Both the collar and allen bolts are provided in the loose gear kit This will be the same on both the Port Starboard aft legs Figure 6 is showing the base of the seat pad Install using x 20 x 1 f h screws provided in rigging kit to secure s...

Page 4: ... the starboard console tube Secure tube with x 20 x 1 1 4 f h screws with a washer lock washer hex nut Tighten and then use cap nut to dress it off Make sure to use 5200 sealant for water tight seal Figure 9 Figure 8 8a shows a picture of the starboard fwd console tube with all the harnesses already ran through it It will be secured to the Fwd hardtop leg for shipment Undo and feed harnesses throu...

Page 5: ...ug to help from possibility of coming apart Figure 10 Page 5 of 15 Total Task Time N A 31 Open Rigging Manual Figure 11 Figure 11 is showing the Glendinning electronic control hook up Figure 12 is showing the steering lines hook up The Port line will be marked with Red tape and the Starboard will be marked with Green tape Station to Station will be black Figure 12 ...

Page 6: ...fine mill file or fine Emory on a flat surface File only the key The key seat width may vary from nominal to minus 001 nominal 000 001 In good practice this means that the key seat width in the propeller can vary from the key seat width in the shaft by as much as 001 The key must be filed lengthwise to achieve a good fit for each key seat A good fit has been achieved when the key can be slid into ...

Page 7: ... propeller in place start the large nut Chamfered Side of Nut towards Propeller see figure 13 until hand tight to prevent movement and keep the propeller from falling off D Place a wood block between the blade and the ground then tighten the large shaft nut Install and tighten the smaller jam nut see figure 14 Chamfered Side of Nut Away From Propeller Insert and bend over the cotter pin Remove the...

Page 8: ... if the shaft is sitting in the center Total Task Time N A 31 Open Rigging Manual Page 8 of 15 Check to see that the shaft is in the center of the shaft log If it isn t call Luhrs Corporation customer service department for corrective action Check to see that the shaft is in the center of the cutless bearing If the bearing looking to be pinched call Luhrs Corporation customer service department fo...

Page 9: ...uld go down Launching Boat Launch the boat leaving it in the sling until the following initial checkout is complete Initial Checkout A Check the shaft logs 2 where applicable rudders shaft strut mounting bolts 12 where applicable garboard drain plugs and through hull exhaust for leaks B Check the following through hull fittings for leaks Refer to owner manual for the location of through hulls Cool...

Page 10: ...ing 180 degrees If the location of the clearance gap changes 180 degrees a bend in the shaft or a faulty coupling is indicated Insert and tighten the coupling bolts to a torque of 50 LB ft Successively tighten bolts is a cross pattern to prevent warping a coupling flange Warning Make sure that the battery cables are disconnected before proceeding to prevent the possibility of anyone accidentally s...

Page 11: ... for fuel leaks Check tanks fill tubes and vent hoses Start Engines A Open fuel valves per engine manufactures procedure B Start engine s per manufacture procedure C Check engine exhaust for water flow D Check for proper linkage operation Throttle and gear levers should operate smoothly and without excessive force The neutral decent should be distinct on the gear levers Remember to check that gear...

Page 12: ...er operation of indicator light C If the GFCI tests okay restore power by pushing the RESET button back in THE RESET BUTTON MUST BE PUSHED FIRMLY AND FULLY INTO PLACE UNTIL IT LOCKS AND REMAINS REPRESSED AFTER PRESSURE HAS BEEN REMOVED IF THE GFCI FAILS TO RESET PROPERLY DO NOT USE CALL LUHRS MAINSHIP CUSTOMER SERVICE FOR CORRECTIVE ACTION Test lamp should light again D If GFCI TRIPS BY ITSELF at ...

Page 13: ...ircuit breaker in the 120 volt panel Wait 1 hour and then check for hot water at each faucet unless boat has been run If boat has been run water will already be hot from the engine heat exchanger D Check the toilet operation per manufacture specifications E Check 120 volt system Turn on circuit breakers in the main panel Test each outlet master breaker switch and accessories Check cabin lights run...

Page 14: ...d proper catch and lock operation D Check operation of windows and hatches including locks FINAL EXTERIOR WASH A Wash exterior of boat thoroughly B Clean windows COMPLETE PRE DELIVERY SERVICE RECORD A Complete the pre delivery service record see Delivery Procedures B Submit original to Luhrs Corporation 255 Diesel Road St Augustine Fl 32086 C File remaining two 2 copies in customer s file Total Ta...

Page 15: ... Part 1000284 2 3 x 20 x 1 1 4 F H machine screws Part 1000285 3 4 5 16 x 1 1 4 allen head bolts Part 1002913 4 3 x 20 hex nuts Part 1000205 5 3 x 5 8 flat washers Part 1000604 6 3 lock washers Part 1000609 7 3 x 20 cap nuts Part 1000193 8 6 3 8 x 1 F H machine screw Part 1000302 9 1 tube of 5200 Part 1006371 ...

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