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PRODUCT MANUAL

ALP01 Single Point

Lubricator

C

opy

right

of

Lubm

ann GmbH

, Vers

ion

2020.01

-GB

1
2
3
...
»

Summary of Contents for ALP01

Page 1: ...PRODUCT MANUAL ALP01 Single Point Lubricator Copyright of Lubmann GmbH Version 2020 01 GB ...

Page 2: ...x Product Manual ALP01 Single Point Lubricator Index ALP01 Pump Overview 3 4 Grease Filling 5 Grease Refilling Period 6 Test and Time Setting 7 8 System Debugging 9 Installation Dimension 10 Accessories 11 12 ...

Page 3: ...lubricator directly like in Dia 3 1 or by a progressive dividers system like in Dia 3 2 It can reduce the friction resistance reduce contact wear and decrease the friction surface temperature Meanwhile it plays a supporting role of anti rust shock absorption and sealing ALP01 Pump Dia 3 1 Single point Lubricator ALP01 connected with Greasing Point Dia 3 2 Single point Lubricator ALP01 connected wi...

Page 4: ...p Max number of outlet 1 Max operating pressure 40 bar Max outlets by connecting a divider 8 Permissible operating temperature 20 C to 60 C Noise lvl under idling operation 65 dB Standard outlet connector thread R 3 8 Greasing Volume per stroke 0 24 cm3 Greasing volume per operation cycle 0 72 cm3 Reservoir size 120 250 500 ml Protection type IP65 as per ISO Max volume of refilled grease Lifetime ...

Page 5: ...ght be built in the reservoir To get rid of the air bubble the level of the grease needs to be around 1 2 mm higher than the ventilation hole to drain the air bubble out of the reservoir Dia 5 2 Start a test greasing cycle to check the lubricant comes out from the lubricator outlet Make sure there is no air bubble mixed in the lubricant Otherwise continue the test greasing cycles Too much air bubb...

Page 6: ... for 120 mL Reservoir Grease Consumption for 250 mL Reservoir Grease Consumption for 500 mL Reservoir Preset Operation Period Grease Refilling Period Per Month Per Week Per Month Per Week Per Month Per Week 24 Months 20 Months 5 0 cm3 1 1 cm3 10 4 cm3 2 3 cm3 20 8 cm3 4 6 cm3 12 Months 10 Months 10 0 cm3 2 3 cm3 20 8 cm3 4 6 cm3 41 7 cm3 9 3 cm3 6 Months 5 Months 20 0 cm3 4 6 cm3 41 7 cm3 9 3 cm3 ...

Page 7: ...error code such as Low Battery or overloading of the lubricator EM Induction Area Users can contact the EM induction area by using the magnetic cap to adjust the operation period or to implement a manual greasing cycle 3 Test Test induction point for starting a manual greasing cycle 4 Setup Setup induction point for operation period length adjustment First Time Running When the single point lubric...

Page 8: ...tion point for at least 3 seconds then move the cap away The lubricator starts immediately a manual greasing cycle fixed running time as around 20 seconds and the total greasing volume around 0 6 cm3 During the running time use the cap to close the test induction point again can immediately stop the cycle During the test cycle running time the LED for corresponding setting of the operation period ...

Page 9: ... the running time of the lubricator the controller will detect the working current of the motor in real time If the detected motor current is more than 750mA for 4 consecutive seconds the lubricator will send an error code on the LED indicator area like in Dia 9 2 The lubricator is overloading internal pressure higher than 40 bar The error code remains until the failure is removed Dia 9 1 No motor...

Page 10: ...oint Lubricator B A Level MIn Level MAx D3 D1 D2 D4 D3 A B G D1 ALP01 Reservoir Size H1 mm H2 mm H3 mm D1 mm D2 mm D3 mm D4 mm G 120 ml 192 147 107 84 80 84 78 5 R 3 8 250 ml 222 177 500 ml 282 237 R 3 8 is standard connecting thread for other connection thread requirement please contact us ...

Page 11: ...ry Set with fixing parts 2010120530 Item Specification Part No Single Point Lubricator ALP01 120ml with battery 2010110240 ALP01 120ml without battery 2010110210 ALP01 250ml with battery 2010110230 ALP01 250ml without battery 2010110200 ALP01 500ml with battery 2010110220 ALP01 500ml without battery 2010110190 Dia 11 1 Single Point Lubricator with without Battery Dia 11 2 Single Point Lubricator B...

Page 12: ...ass Coupling G3 8 F M12x1 25 M 3050105370 Brass Coupling G3 8 F NPT1 8 M 3050105380 Dia 12 2 Couplings for Greasing Point Connection Item Type Specification Part No Couplings for Bracket A Elbow High Pressure Quick Coupling xxx bar G3 8 D8 2010120420 B Elbow Double Cone Drive Coupling G3 8 D8 2010120400 C Straight High Pressure Quick Coupling xxx bar G3 8 D8 2010120410 D Straight Double Cone Drive...

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