LS tractor MT5 Series Operator'S Manual Download

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LS TRACTOR

OPERATOR'S MANUAL

LS TRACTOR

OPERATOR'S MANUAL

OHSAS 18001

PO Box 70, Battleboro, NC 27809
Tel : 252-984-0700
Fax : 252-984-0701

www.lstractor.com
www.lstractorusa.com

MT5-SERIES

MT563 MT568 MT573

P/NO

52121501/02

DATE

20160000

Summary of Contents for MT5 Series

Page 1: ...TOR S MANUAL LS TRACTOR OPERATOR S MANUAL OHSAS 18001 PO Box 70 Battleboro NC 27809 Tel 252 984 0700 Fax 252 984 0701 www lstractor com www lstractorusa com MT5 SERIES MT563 MT568 MT573 P NO 52121501...

Page 2: ...ichever occurs first The warranty period shall begin On the date the equipment is first delivered to the first retail purchaser or If the equipment is placed in service for demonstration purposes prio...

Page 3: ...formed at no charge to the owner at a warranty station The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such...

Page 4: ...ted Emission Control Systems Warranty you should contact LS Mtron at the address below for assistance If you need additional assistance or information concerning the Limited Emission Control System Wa...

Page 5: ...ngine as described in the Maintenance Manual 2 Damage resulting from accident acts of nature or other events beyond the control of LS Mtron 3 The replacement of expendable maintenance items such as ex...

Page 6: ...s 1 Fuel System A Fuel injection pump B Fuel Injectors 2 Air Induction System A Intake manifold B Turbocharger C Air Control Valve D Exhaust Manifold 3 Exhaust Gas Recirculation EGR System A EGR valve...

Page 7: ...ating to Toxic substances 1 15 1 3 Long term storage 1 Preparation for storage 1 16 2 Check Maintenance during storage 1 17 3 Preparation for Reuse 1 17 1 4 Notices for Use Disposal related to the env...

Page 8: ...abin only 3 22 6 Indoor light Cabin only 3 22 7 Audio player Cabin only if fitted 3 22 8 4WD switch 3 23 9 Parking brake lever 3 23 10 Differential lock switch 3 23 11 PT0 mode switch optional 3 24 12...

Page 9: ...r optional 4 16 4 7 Pole connector optional 4 17 5 Technically maximum permissible mass 4 18 6 Tires and Load capacity 4 19 7 Adjusting Wheel tracks and tire replacement 4 20 8 Using Front end loader...

Page 10: ...play 5 12 11 Adjustment of brake pedal play 5 13 5 7 Every 50 hour check 1 Lubricating grease nipple 5 14 2 Cleaning of Radiator and Radiator screen 5 14 3 Checking Transmission oil 5 15 4 Checking Fr...

Page 11: ...g Cut off valve if necessary 6 5 6 6 Troubleshooting 6 6 6 7 System diagram 6 8 7 Dimension Specification 7 1 5 10 Every 1000hr or 1 year check 1 Replacing Air cleaner element Dry type 5 26 2 Checking...

Page 12: ...not use the tractor without wearing the seat belt and Roll Over Protective Structure ROPS during operations where roll over or tip over hazards exist The ROPS will only be fully effective when the dr...

Page 13: ...ctor do not allow people standing on the access way or step to the cab when the tractor is moving Your view to the left will be obstructed and a rider risks to fall from the tractor during unforeseen...

Page 14: ...dentification Your tractor has a exclusive chassis number and engine number marked with product serial number tag to identify the product See Fig 1 1 In case of requesting service or parts from your d...

Page 15: ...y equipment instead of loose or long clothes Also slippers high heel shoes are not suitable for operation Wear the low shoes or work shoes or boots Warning Do not approach the rotating shaft such as P...

Page 16: ...f LS tractor Contact your authorized local dealer If not it may cause a failure reduction of product life or serious injury Restrict Maintenance If repairing or changing some components or settings ar...

Page 17: ...n the event of fire tip roll over collision or accident and void the warranty Warning Level of protection of the FOPS Falling Objects Protective Structure For cabin model it provides protection agains...

Page 18: ...ng brake is applied Lower the implements on the ground Ensure that rear view mirrors and the other mirrors if fitted are adjusted correctly and check the operation of the headlights and other lights F...

Page 19: ...round the front rear wheels and axles 3 Notices while operating using the tractor Ventilation Warning It is very dangerous to work in a closed area The poisonous exhaust gas may cause serious damage t...

Page 20: ...pedal slowly and DO NOT drive while the transmission gear is in NEUTRAL When working with a front rear implement be careful not to touch the overhead power lines and lightning strikes Obey the traffic...

Page 21: ...accident or death The steering system of your tractor may be locked at steep slopes of more than 25 downhill If you need to work on a slope of 25 or more add transmission oil until the oil level is ma...

Page 22: ...attach over weighted implement Before connecting or checking the implement put PTO switch to OFF and place PTO gear lever in Neutral position When attaching or detaching the implement make sure to fi...

Page 23: ...wheel If possible run the engine for steering and lubrication When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position 6 Notices when tran...

Page 24: ...any protection If electrolyte is splashed into eyes flush immediately with clean water for at least 20 minutes and get medical attention Do not short circuit the battery posts with metal items Batter...

Page 25: ...cal equipment Electric sensors switches harness involving engine control unit if fitted is very sensitive and delicate Strictly prohibit injecting water mechanical impulse and any kind of welding on e...

Page 26: ...g brake is applied Apply the wheel chock and the lowest speed transmission gear as follow Mechanical downhill Reverse 1gear uphill Forward 1gear Power shuttle Engine brake by transmission gear is USEL...

Page 27: ...cessary to drain but check its density Fill the fuel tank full with fuel Loosen all drive belts and clean the air cleaner Loosen the rubber plug if fitted under the clutch chamber to drain water Remov...

Page 28: ...at a fast idling speed suggest 1000 1500 rpm until normal operating temperature is registered and check the surroundings for oil fuel and coolant leakage Warning When restarting engine at the end of l...

Page 29: ...ransmission anti freeze solution directly do not throw the exhausted waste oil to any place This may pollute the soil and water seriously and also is prohibited legally If violating you would be respo...

Page 30: ...de lights Headlights upward Work light Light switch Emergency lights Cylinder rod shorten Cylinder rod extend Cylinder rod floating Window wiper Window wiper Washer front Window wiper Washer rear Crui...

Page 31: ...may cause the death or serious injury If the decals are dirty wash them with soap water and wipe with soft rags Do not use the thinner acetone or other harsh chemicals as it may erase the instructions...

Page 32: ...ith moving parts may cause loss of fingers or a hand Failure to comply could result in death or serious injury Part No 40239638 5 Location On top of the right hand fender for Cabin model HIGH PRESSURE...

Page 33: ...ocess DPF Regen lamp shall be blinking If you need to be delayed or stopped because of an operation condition that may risk a fire hazard due to high exhaust temperature push the DPF inhibit button an...

Page 34: ...ll only from approved drawbar or lower links of 3 point hitch at horizontal position or below Lock tractor brake pedals together for travel on roads or highways Always apply parking brake and shift tr...

Page 35: ...nsole optional CAUTION To prevent unnecessary wear never ride the clutch pedal for resting a foot Part number 40222778 10 Location On the right hand side cover TO PREVENT DEATH OR SERIOUS INJURY Durin...

Page 36: ...nstruction for Safe Operation 1 The name of each part Cabin type Instrument panel Steering wheel Driver s Seat Sub step Head lights Cabin Bonnet Hood Front ballast weight optional Front axle Fender Fu...

Page 37: ...rom the right hand side 2 1 Boarding and Exiting the tractor Grab handle Sub step Caution Cabin type z Whenever possible use the left hand side door for entering z Release the cabin door locked with t...

Page 38: ...spension stiffness shall be increased Seat F R adjustment lever Seat swivel adjustment lever Seat height adjustment knob Seat F R adjustment lever Weight adjustment knob Premium type optional z Before...

Page 39: ...release the lever and check the backrest locked in place 5 Armrest angle adjustment wheel It is used to lower lift the armrest Rotate the wheel inside to lower the armrest Rotate the wheel outside to...

Page 40: ...lease button on the buckle z Check the seat belt regularly If damaged or frayed replace it with a new one Warning If not wearing the seat belt it may cause serious injury in case of accident During op...

Page 41: ...fully Warning DO NOT ventilate the cabin in pesticides or other hazardous spraying area Ventilation lever External circulation Internal circulation 4 Tilting steering wheel Press the steering tilt pe...

Page 42: ...e to push the door outside z Lock the cabin doors before leaving the tractor Door release lever RELEASE Rear window grip RELEASE Rear Window for emergency z To open the rear window turn the rear windo...

Page 43: ...e injury DO NOT try to touch the rotating shafts DO NOT remove the protection covers Avoid loose clothes that can easily be rolled up in the rotating shaft 3 PTO safety cover and protection cap z PTO...

Page 44: ...aken the structure and reduce your protection If this occurs the Protective Structure MUST be replaced with a new one Contact your authorized local dealer for protective structure inspection and repla...

Page 45: ...to owner read carefully Shuttle lever Clutch pedal Instrument panel Combination switch Key switch Brake pedals Throttle pedal DPF switch Grille work light switch Hazard warning light switch Steering...

Page 46: ...icator 14 Engine coolant temperature gauge 15 Forward Neutral Reverse indicator optional 16 LCD display panel 17 Fuel level gauge 18 Battery charging indicator 19 Low fuel level indicator 20 Cold star...

Page 47: ...ter pressure indicator 7 Differential lock indicator This indicator shall be ON when operating the differential lock switch 8 4WD indicator When pressing 4WD switch to 4WD position this indicator shal...

Page 48: ...coolant during operation The closer the needle approaches H the higher the temperature of engine coolant is The coolant is very hot When checking the coolant comply with instructions of the chapter 5...

Page 49: ...as been operated for 19 1hours so for 19 hours and 6 minutes If any errors related to the Tier 4 engine control happened Engine diagnosis error codes and hour meter shall be displayed by turns with ve...

Page 50: ...ank immediately 18 Battery charging indicator If this indicator is ON when the key switch is ON before staring engine this means normal If the indicator is ON while the engine is running this means th...

Page 51: ...ator When the regeneration process in the DPF is working this indicator shall be turned on with continuous light It is not a failure but normal operation If this indicator is blinking it means that th...

Page 52: ...edal This pedal is used when driving on road When using the throttle pedal the throttle lever must be placed in Low speed When pressing brake pedals with pressing the throttle pedal first the engine s...

Page 53: ...pedal latch while driving If pressing the one brake pedal while driving the tractor may turnover DO NOT ride your foot on the brake pedals while driving If not it may cause damage or failure of the br...

Page 54: ...s moving slowly However the clutch must be disengaged and the engaged by means of clutch pedal Make sure to depress clutch pedal fully and release it gradually to take up load smoothly but sudden gear...

Page 55: ...gh beam Neutral Low beam Combination light switch 3 Horn operation 4 Operating turn signal lights This switch is used to give information to other vehicles when turning to the left or right If turning...

Page 56: ...e work Light switch Hazard warning light switch 8 Hazard warning light switch This is used to warn other vehicles in case of emergency status If you press the upper side of the triangle switch all tur...

Page 57: ...DOC DPF CCRT Definitions of system components and operation The following terms will define the system components and operational modes System components and operation Definition Diesel Oxidation Cat...

Page 58: ...portant to read this operator s manual and understand the safe operation of your tractor If you have any questions in the operation of this emission system please contact an authorized local LS tracto...

Page 59: ...ng indicator 3 When the soot s rate is over 150 Engine power reduction HAVE TO contact your authorized local dealer for check 2 DPF regeneration inhibited indicator Continuous ON When the Inhibited re...

Page 60: ...erate until all indicator lights are turned off without Key switch OFF NOTICE 1 2 In this mode the operator does not have to take any actions the system is activated automatically by the engine electr...

Page 61: ...tractor arrives at a safe regeneration location press again the lower side B of the DPF switch to exit the Inhibited regeneration mode If not excessive soot in the DPF may overload the emission syste...

Page 62: ...all be restricted up to the designated engine speed related to the 540 PTO speed for economic PTO operation When the PTO gear lever is in 750 540E rpm position and the PTO switch is turned on if press...

Page 63: ...rol lever Page 3 39 Draft control lever Page 3 39 Remote control Lever Page 3 42 Auto lift switch Page 3 44 Throttle lever Parking brake lever Throttle lever 1 Throttle lever It is used to control the...

Page 64: ...tor completely due to synchromesh gears Main gear shift lever EHL control unit Page 3 47 Notice Operate main gear shift lever by correct H pattern If operated diagonally it may cause a failure Wiper s...

Page 65: ...switch Rear work light switch Rear work lights Front work lights This switch is used for operating front and rear window wiper Press the upper side of its switch for operating only the front rear wipe...

Page 66: ...igarette lighter jack cares must be taken not to touch the heated coil The heated coil is very hot and may cause the danger of a burn 6 Indoor light Cabin only Press the lower side of indoor light to...

Page 67: ...witch 9 Parking brake lever This lever is used to apply the parking brake Pull it upward with pressing the brake pedals after locking brake pedals each other with brake pedal connecting pin To disenga...

Page 68: ...l slightly for a second and then the other Do not turn the tractor while the differential lock is engaged Do not use the differential lock while driving on the road Stop or slow the tractor before eng...

Page 69: ...raise the engine speed up Warning 12 PTO switch PTO mode switch MHL PTO mode switch EHL PTO switch PTO switch The engine starts only when PTO switch is placed in OFF position for safety After startin...

Page 70: ...n 1 to position 2 Ready Resume if pressing below 2 second ESC indicator shall be ON and engine speed cruise control ESC shall begin if pressing over 2 second current engine speed shall be stored on EC...

Page 71: ...e of the switch to select an engine cruise control mode ESC mode select switch ESC mode select switch This switch is used to adjust the engine speed for ESC when the ESC is working If pressing the upp...

Page 72: ...ear shift lever Three speed gear selection is available Before operating range gear shift lever HAVE TO STOP the tractor completely When creeper gear is engaged H speed range is not available Before s...

Page 73: ...downward the creeper gear is disengaged OFF As the driving force of the rear axle is very high when working in creeper speed range the machine may not stop even if you press the brake pedals In this c...

Page 74: ...or shall be turned off automatically If the oil temperature is considerably lower than proper level a shock due to sudden engagement of the power shuttle clutch may happen Before operating the power s...

Page 75: ...ance of the power shuttle Be sure to warm up the tractor until the blinking of the neutral indicator is stopped and do not operate the tractor hastily especially in cold weather Park the tractor on le...

Page 76: ...case operate the shuttle lever again from neutral position or depress the clutch pedal fully one time to recover the clutch system When driving the tractor on a slope especially with heavy loaded impl...

Page 77: ...e automatically of the power shuttle system oil pressure EHL Electric hydraulic lift models MHL Mechanical hydraulic lift models Comply with the following instruction 1 Start engine and release the pa...

Page 78: ...g the upper side symbol part of this switch within 5 seconds the engaging speed level is increased Otherwise the level is decreased 4 The changed level is saved after blinking 3 times Engaging speed a...

Page 79: ...ode shall be displayed on the instrument panel as shown in the figure Refer to the next page for SPN code and FMI code In case of several errors the errors shall be displayed by turns every 1 second I...

Page 80: ...operating region least severe level System Pressure 00 Below the normal operating region most severe level System Pressure 03 TM Oil temperature sensor Short to PWR source 04 TM Oil temperature sensor...

Page 81: ...tings DO NOT pull or apply external forces to the hose The hose may fail and cause injury Keep all persons away from the working area If a hose fails mechanisms controlled by fluid power can become ha...

Page 82: ...plied this could damage to the steering system Especially DO NOT operate the steering wheel by force if the front wheel mired in the ditch In this case the rim could be affected and damaged 3 If it so...

Page 83: ...ever up down during the engine is running Generally this lever is used for tiller fertilizer distributor mower rake and other rear implements 1 Push the position control lever forward and let the impl...

Page 84: ...n by its own weight 3 The draft load to lift control valve shall be determined according to the position of draft control lever That is the more the lever moves back up the more the implement rises up...

Page 85: ...Slow in down speed Plough Fast in down speed Do not over tighten the control knob It may cause damage to the control valve When working in hard ground slow down the down speed to avoid the bounding o...

Page 86: ...the valve type the remote control lever has different operation type Spring return type Detent type and Detent with auto release type After connecting and preliminary operating the hydraulic equipmen...

Page 87: ...and push forward the lever at floating position After finishing work pull the lever and place it in neutral position Loader up Loader down Bucket up Bucket dump Bucket floating Meaning of symbols Lock...

Page 88: ...used to lift the implement up to the highest position quickly and lower it down to the position set by position control lever without using position control lever Pull the auto lift up switch backward...

Page 89: ...Power shuttle valve optional 8 Steering unit 9 Steering cylinder 10 Oil cooler valve 11 Oil cooler 12 Front loader valve Front outlet block optional 13 Remote control valve optional 14 Hydraulic lift...

Page 90: ...l 7 Power shuttle valve optional 8 Steering unit 9 Steering cylinder 10 Oil cooler valve 11 Oil cooler 12 Front loader valve Front outlet block optional 13 Remote control valve optional 14 In line pre...

Page 91: ...used to set the ratio of towing force or tillage depth when working in the Draft Depth control mode Upper limit setting dial It is used to restrict the highest position of the implement when using aut...

Page 92: ...n switch It is used to operate the leveling control cylinder and set the slope of the rear implement manually optional Lower limit setting knob One touch up down switch Work mode setting switch Auto l...

Page 93: ...Position control EHL controller provides you more convenience to operate the position control lever by using a finger Follow the instructions as below 2 Operating Electro Hydraulic Lift EHL If the eng...

Page 94: ...de maintains the tillage depth consistently in the even working area such as crop fields by detecting movement of the tiller rear cover 1 As shown in the figure bracket and cable must be installed on...

Page 95: ...f the draft control mode is set in the state that depth control cable is not attached this mode is not available and continuous beep sounds Notice Down speed setting dial Turn the down speed setting d...

Page 96: ...se the implement shall be lifted up automatically to the upper limit And if you move the shuttle lever forward or to neutral and press the lower side of one touch up down switch the implement will be...

Page 97: ...ed within 25 75 of the maximum lift stroke If the set up is over the designated range the set up is modified to 25 or 75 automatically The manufacturer shall set the position to 50 when shipping When...

Page 98: ...roximately 2 4 dead band Depending on the ground condition the implement controlled by auto leveling control can be shaken by itself in Sensitive mode At this time adjust this switch to Normal or Inse...

Page 99: ...nce In this case press the lower link down According to the ambient temperature the lift up down speed of the implement may be changed Do not press and hold this switch over 20 seconds If so the error...

Page 100: ...rt of the body or any object into the area near the 3 point linkage while operating the external up down switch Caution This switch is attached on the rear mudguards This is used to lift lower the aut...

Page 101: ...t sensor short to ground 03 Draft sensor short to power source 01 Over the normal operating region Draft sensor 00 Below the normal operating regint Draft sensor 11 Need for calibration 13 Out of Cali...

Page 102: ...cation error with Vehicle Controller 230300 19 No data from TCU Communication error with Transmission Controller 230400 19 No data from ECU Communication error with Engine Controller 200300 02 Lever S...

Page 103: ...NEUTRAL or OFF position 1 Sit in the driver s seat and check if the parking brake is applied 2 Place the main gear shift range gear shift lever shuttle lever in NEUTRAL and PTO switch in OFF position...

Page 104: ...ne outdoors or in a well ventilated place as the engine exhaust fumes may cause sickness or death To avoid an explosion never use starting fluid to start engine Start the engine ONLY from the driver s...

Page 105: ...dle rpm If you stop the engine suddenly the engine life could be reduced Notice 3 Engine stop Pull the throttle lever backward to reduce the engine speed and turn the key switch to OFF position The en...

Page 106: ...le lever Parking brake lever Main gear shift lever 1 How to drive Synchro shuttle model 1 Lift up all the implements front middle rear from the ground after starting engine 2 Pull throttle lever to lo...

Page 107: ...ever to low speed position 3 Place power shuttle lever in neutral position 4 Place each transmission gear lever Main Range Creeper lever on a suitable position 5 Press brake pedals and release the par...

Page 108: ...ls Place the shuttle lever main gear shift lever in NEUTRAL and PTO switch to OFF and release the clutch pedal 3 Apply parking brake and release the brake pedals slowly 2 Push the position control lev...

Page 109: ...OT allow people on the tractor or other implements DO NOT place the baggage on the tractor or implement Place PTO gear lever in Neutral position and put the PTO switch in OFF position DO NOT use the d...

Page 110: ...rface not on a slope Disengage PTO and place all the transmission shift lever in NEUTRAL position Lower the mounted implements on the ground Apply the parking brake Stop engine and remove ignition key...

Page 111: ...hapter 5 4 First 50 hour check in this manual If possible contact your authorized local dealer for First 50 hour check 1 Check points For new tractor the following must be checked once again even thou...

Page 112: ...implement and tractor when connecting implement DO NOT change the setting pressure of the relief valve arbitrarily to increase the lift capacity of the 3 point linkage It can cause fatal damage to the...

Page 113: ...ndle and turn the upper link by using the handle Apply the lock spring after adjusting Lift rod LH Lift rod RH Upper link Lift rod handle Adjustment of stabilizer optional Check link type Pull up the...

Page 114: ...H J L N CAT 1 CAT 2 19 3 0 75 25 7 1 01 Max 683 26 8 825 32 4 12 0 47 12 0 47 39 1 53 49 1 92 35 1 53 45 1 77 22 4 0 88 28 7 1 12 22 0 86 28 1 10 44 5 1 75 52 2 04 69 2 71 86 3 38 76 2 99 93 3 66 44...

Page 115: ...nk tightly not to fall down 3 Remove lift rod LH lift rod RH and stabilizer 2 step by step 4 Remove lower link 3 carefully not to get hurt due to its weight Handling of the 3 point linkage 1 Lift rod...

Page 116: ...oach the rotating shaft such as PTO shaft or cooling fan especially with loose clothing and long clothes The entanglement in rotating shaft can cause serious injury or death Stop the engine and be sur...

Page 117: ...ff drive shafts refer to the drawings as below After installing implements check the inclination of the PTO drive shaft check the interference with PTO safety cover and other structure check the effec...

Page 118: ...omponent type approval mark TU DBT TBD Vertical load 650kg 1433 lb Horizontal load 6000kg 13228 lb Snap pin Drawbar Hitch pin Use always the drawbar or hitch for pulling work DO NOT use the 3 point li...

Page 119: ...m the rear of the tractor are as follows EC Version Pin No Function 1 Left turn signal light 2 NA 3 Ground Earth 4 Right turn signal light 5 Side light 6 Brake light 7 Side light ASAE Version Pin No F...

Page 120: ...ont or rear axle can be strained by the overloaded weight When working with the front loader place the attached rear weight to the highest position and turn the down speed control knob to the LOCK pos...

Page 121: ...2 Load capacity x2 kg Maximum mass es kg 1 11 2 24 8PR 2 4 240 KPa 34 psi 1940 4277 lb 5240 11552 lb 2 16 9 30 8PR 1 6 160 KPa 23 psi 3300 7275 lb 1 9 5 24 6PR 2 2 220 KPa 32 psi 1500 3307 lb 4540 100...

Page 122: ...pending on rim or disk type the front and rear wheel tracks may vary When adjusting the wheel track pay attention to the direction of tire lugs If it shows shape when looked behind it is correct Actua...

Page 123: ...4 21 Front wheel track 9 5 24 6PR with rim disk W8x24 Unit mm inch N A 1493 58 8in Standard track 1549 61 0in 1603 63 1in 1803 71 0in 1749 68 9in 1693 66 7in 1639 64 5in...

Page 124: ...4 22 Unit mm inch Front wheel track 11 2 24 8PR with rim disk W10x24 N A N A N A 1577 62 1in Standard track 1777 70 0in 1774 69 8in 1667 65 6in 1665 65 6in...

Page 125: ...4 23 Rear wheel track 14 9 30 8PR with rim disk W12x30 Unit mm inch N A 1452 57 2in 1736 68 3in 1630 64 2in 1624 63 9in 1518 59 8in Standard track N A N A...

Page 126: ...4 24 Rear wheel track 16 9 30 8PR with rim disk W15x30 Unit mm inch 1446 56 9in 1846 72 7in 1726 68 0in 1646 64 8in 1526 60 1in Standard track N A N A N A...

Page 127: ...The rolling or tipping of the tractor can be happened easily When loading unloading the bucket on a slope move the tractor straight against the slope DO NOT try to approach a stiff slope Attach the r...

Page 128: ...ter connecting the hoses start the engine and check the leakage of the hydraulic lines PRE OPERATION CHECK REAR BALLAST For tractor stability and operator s safety rear ballast should be added to the...

Page 129: ...4 27 Attaching points for Front end loader When attaching the front end loader refer to the drawings as below Unit mm...

Page 130: ...be contacted with the cast Check all the possible interferences by combinations of the steering and oscillation of the front axle 5 Tighten the locking nuts of the each side 9 Adjusting Steering Angle...

Page 131: ...ower Max working width mm 3 Rear mount mower Max working width mm 2438 96 in 2438 96 in 2438 96 in 4 Rear mount sprayer Max mass kg 1000 2205 lb 1000 2205 lb 1000 2205 lb 5 Rotavator Max working width...

Page 132: ...42kg Front ballast weights Bumper Bolts Locking nut Rear ballast weight Connectors Bolts To remove the rear ballast weights connect the bumper to hoist and unscrew the bolts in the right figure and di...

Page 133: ...Discarded filters must not be thrown away Take disposed filters to authorized collection points Cleaning the cabin inside Protective clothing worn when handling the sprayer with pesticides or when ca...

Page 134: ...96 7 43 14 22 8 83 19 13 11 89 25 67 15 95 33 12 20 58 R 1 98 1 23 2 66 1 65 3 57 2 22 4 61 2 86 5 40 3 35 7 26 4 51 9 74 6 05 12 57 7 81 14 95 9 29 20 12 12 50 26 98 16 77 34 82 21 63 Note Engine rat...

Page 135: ...0 36 0 23 0 47 0 29 0 55 0 34 0 74 0 46 0 99 0 62 1 28 0 79 R 0 20 0 13 0 28 0 17 0 37 0 23 0 48 0 30 0 56 0 35 0 75 0 47 1 01 0 63 1 30 0 81 Main gear 1 2 3 Range gear 1 2 3 4 1 2 3 4 1 2 3 4 14 9 3...

Page 136: ...Maintenance The jacking points for maintenance is depending on serviced parts case by case Do not hesitate to contact your authorized dealer for asking Do not use the front axle assembly or steering l...

Page 137: ...intenance chart shows the standard service intervals If you notice any abnormal symptoms make sure to carry out the inspection and maintenance work regardless of recommended service intervals in this...

Page 138: ...20 First 10 Valve clearance 5 26 11 EGR Cooler PCV Injector Tips 5 28 12 Fuel injector DOC DPF Turbocharger ECU etc 5 29 13 Hydraulic oil filter 5 5 5 18 14 Transmission oil 5 15 5 23 15 Front axle oi...

Page 139: ...gals API GL4 SAE 80W EPK 80W90 Maker S OIL TOTAL Co Ltd Grease Front axle arm holder Steering cylinder pin 3 point linkage Proper amount NLGI 2 MAHWAK Multi purpose or MAHWAK All purpose Caltex Clutc...

Page 140: ...g brake Check torque of exhaust manifold bolts Check and adjust V belts and tension Tighten all cooling system hose connections Check torque of safety cab or frame mounting bolts Check torque of front...

Page 141: ...bleed the air from the fuel filter See page 5 30 Fuel filter warning indicator Fuel pre filter Water sensor Do not throw the exhausted waste fuel to any place This may pollute the soil and water seri...

Page 142: ...last page in this manual Checking engine oil level Check engine oil level before starting engine or at 5 minutes later after stopping engine Check if the oil level is between MAX and MIN mark of the...

Page 143: ...tarting engine or while operating frequently and periodically If the engine oil pressure indicator and battery charging indicator are turned on while the engine is running stop the engine immediately...

Page 144: ...witch Illuminating Lights Headlights low beam high beam turn signal lights front Side lights front turn signal lights rear Work lights Indoor light Instrument panel light indicators Light bulb specifi...

Page 145: ...reign materials And clean inside the filter element with a clean damp cloth Do not assemble a wet filter element Do not dry the wet filter element by using the compressed air Do not start the engine i...

Page 146: ...lar wear and short service life Do not over inflate the tires as this may lead to damage in the event of impact and in extreme conditions the tire rim may be deformed or the tire may burst If there ar...

Page 147: ...6 123 137 12 5 14 0 90 4 101 M14 63 7 78 5 6 5 8 0 47 0 57 9 132 147 13 5 15 0 97 6 108 206 226 21 0 23 0 152 166 M16 88 3 108 9 0 11 0 65 1 79 6 177 196 18 0 20 0 130 145 314 343 32 0 35 0 231 253 M...

Page 148: ...ark of the tire or stability of the tractor while driving at a suitable speed 3 If the brake distance is different as shown in the right figure adjust the pedal play again Left Right brake distance is...

Page 149: ...ring cylinder pins LH RH Front axle holder Steering arm LH RH 3 point linkage 5 7 Every 50 hour check 2 Cleaning Radiator and Radiator screen See page 5 11 Grease nipple Grease nipple Grease nipples G...

Page 150: ...ront axle oil Center housing Park the tractor on a level surface Open the oil check port plug and be sure to check if the oil level is full If necessary add new oil into the oil filling inlet after 5...

Page 151: ...pecially treated media with a rubber sealing strip bonded around the sides Take care not to damage the element during installation Notice Cabin air filters Bolt Filter cover 7 Hydraulic hoses and Leak...

Page 152: ...or the last page in this manual Check any leakage of the engine while running the engine for several minutes at idle rpm Stop the engine After about 5 10 minutes later check again if the oil level is...

Page 153: ...leakage Check the oil level If necessary add new oil For oil specification see chapter 5 3 Lubricants and Capacity or the last page in this manual Be sure to stop the engine before loosening the oil f...

Page 154: ...h line If possible contact your authorized local dealer For further information see page 5 32 If any part of clutch or brake line is replaced or the oil is changed execute air bleeding Air in the brak...

Page 155: ...ndicator 7 In line pressure filter if fitted If this in line pressure filter is clogged the automatic leveling control or electro hydraulic lift EHL may not be operated smoothly This filter is located...

Page 156: ...ause to malfunction of the fuel injection system Clean fuel tank periodically The fuel tank is very heavy Cooperate with other people to lift up down the fuel tank after loosening nuts in the right fi...

Page 157: ...ractor on a level surface and apply parking brake Set a container under the oil plug of the final gear case Before draining oil rotate the wheel end so that the oil plug is at the highest position Par...

Page 158: ...ove metal sludge stuck to drain plugs and tighten the drain plugs again with copper washer Add new oil until the oil level is between MIN and MAX of the oil gauge For oil specification see chapter 5 3...

Page 159: ...0 Drain plug Body Element Fuel filter sensor Do not fill the new element with fuel It may cause damage to the injection system by the invisible filthy materials Caution Main fuel filter OPEN Main fuel...

Page 160: ...r element as shown in the right figure Clean both filter chambers with a damp lint free cloth Replace the cabin air filters with a new one Re install the filter cover and tighten the bolts The filters...

Page 161: ...is turned on make sure to check and or replace the filter element regardless of recommended service intervals in this maintenance chart Remove the cover and pull the primary element straight out ensur...

Page 162: ...t completely Before adding new coolant wash out the radiator with clean water 2 3 times Apply the overflow tube and add new coolant up to the filler neck Fill up the expansion tank with coolant above...

Page 163: ...must be determined on the ambient temperature If the amount of anti freeze in the coolant is low the coolant can be frozen and the engine and radiator may be damaged Mix the water and anti freeze with...

Page 164: ...lated parts These items are checked and cleaned periodically But it is performed by special engine service experts Contact your authorized local dealer for check Fuel injector DOC DPF assembly Turboch...

Page 165: ...uel filter After replacing fuel filter bleed air in the fuel system 1 Turn key switch to ON position 2 DO NOT open fuel lines to bleed air from the fuel system 3 Press down the manual feed pump severa...

Page 166: ...lowing Notice Cover the bleeding fuel with a rag so that it does not flow to other components Do not throw the exhausted waste fuel to any place This may pollute the soil and water seriously and also...

Page 167: ...air bleed plug 2 Air bleeding from brake lines 1 As the brake system of this tractor is separated into left and right brake the air bleeding must be carried out separately 2 Stop engine and apply park...

Page 168: ...instead of the rated capacity fuse it may cause fire which results in the damage of tractor or injury Notice Cabin fuse box Cabin fuse box is installed on the right cabin filler How to replace the fu...

Page 169: ...ver of the fuse box Refer to the following page Chassis fuse box Chassis fuse box is installed under the front console cover How to replace the fuse 1 Remove the cover of fuse box 2 Check each fuse an...

Page 170: ...Main fuse is attached inside start motor cover in the left side of the engine for protection the electrical circuit and components Disassemble the start motor cover Remove the fuse box cover If neces...

Page 171: ...on The gas generated from the battery is explosive Comply with following instructions Keep cigarettes sparks and flames away from the battery Use a flashlight to check battery electrolyte level or ind...

Page 172: ...d apply parking brake and remove the ignition key before replacing the battery Put on eye protection and globes to protect human body from poisonous sulfuric acid before handling the battery Always re...

Page 173: ...rolyte during the charging 7 Unplug charge cord and remove charger cables 8 Attach battery to the tractor Put on eye protection and globes to protect human body from poisonous sulfuric acid before han...

Page 174: ...and sparks away and DO NOT smoke while charging the battery How to use jumper cables If the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery follow the...

Page 175: ...eak bad ground Improper viscosity of engine oil Air in fuel system Fuel filter clogged Error in engine body Fuel cock closed Charge or replace Tighten the ground Replace the oil with proper viscosity...

Page 176: ...ir Repair Check fuel system Clean or replace Engine oil pressure indicator is ON during operation Lack of engine oil Low viscosity of engine oil Warning light switch error Fault of oil pump Oil filter...

Page 177: ...pipe Hydraulic filter clogged Hydraulic pump failure Control valve failure Cylinder or cylinder related parts broken Aid oil Tighten the filter or replace seal of connecting part Clean the filter or...

Page 178: ...lure Relief valve Valve spool clogged Setting pressure too low Check mounted condition of steering unit and column Replace Apply regular torque Adjust RPM or Repair Repair or replace Repair or replace...

Page 179: ...and repair Headlight does not ON Light bulb cut off Fuse blown Replace Check the cause and replace Horn does not sound Switch failure Abnormal wiring Horn failure Replace Repair Replace Turn signal Li...

Page 180: ...or unit Cooler hose Compressor Heater hose Maintenance of the air conditioning system components Compressor Receiver drier Condenser Heater evaporator unit and connection parts must be performed in th...

Page 181: ...e suffocation When operating in the cabin for a long time ventilate air from the outside occasionally 1 How to operate air conditioner and heater Blower control switch It is used to operate the air co...

Page 182: ...ow pressurized air or water Pay attention that the cooling fin does not damaged If necessary repair the distortion of fin 4 Belt tension adjustment Check the belt tension is proper and if necessary ad...

Page 183: ...ally operated 5 Cleaning and replacing cabin air filters Check clean and replace the cabin air filters periodically after referring to the chapter 5 in this manual See chapter 5 7 Every 50 hour check...

Page 184: ...t until for a about 30 seconds Turn the low pressure line valve upper side clockwise and tighten it After stopping engine remove the low pressure line Remove the high pressure line When assembling the...

Page 185: ...ning is insufficient despite of the normal operation of compressor and blower Low and high pressure is low Leakage of refrigerant Contact the dealer Low and high pressure is high Refrigerant overcharg...

Page 186: ...t Coil of magnet clutch was shorted or cut off Contact the dealer Compressor failure Contact the dealer Wiring cut off or poor connection such as ground Check and repair 5 The warm airflow does not bl...

Page 187: ...diagram Heater evaporator Fan motor Evaporator core Heater core Hot water Control panel Engine Compressor Fan Radiator Condenser w receiver drier Cut off valve Expansion valve Heater hose Cooler hose...

Page 188: ...7 1 Cabin type Unit mm 7 Dimension and Specification When applying front tires 11 2 24 8PR rear tires 16 9 30 8PR...

Page 189: ...276N m 1600rpm Rated power 47 0kW 2500rpm 50 7kW 2500rpm 54 4kW 2500rpm FUEL INJECTION SYSTEM Type CRDI Fuel filter Replaceable cartridge type Injection order 1 3 4 2 LUBRICATION SYSTEM Type Forced ci...

Page 190: ...gine drive Rated flow 50 0LPM 13 2GPM System pressure 19 0MPa 2756psi Lift capacity Lower link end 3000 kg 6614 lb 24 behind lift point 2140 kg 4718 lb REMOTE CONTROL Type Double acting spring return...

Page 191: ...y Instrument indicator light LED Cold start aid Glow plug STD AGRI TIRE Front 9 5 24 6PR 9 5 24 6PR 11 2 24 8PR Rear 14 9 30 8PR 14 9 30 8PR 16 9 30 8PR WHEEL TRACK ADJUSTMENT Front Tracks 7 7 5 Dimen...

Page 192: ...als API GL4 SAE 80W EPK 80W90 Maker S OIL TOTAL Co Ltd Grease Front axle arm holder Steering cylinder pin 3 point linkage Proper amount NLGI 2 MAHWAK Multi purpose or MAHWAK All purpose Caltex Clutch...

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LS tractor MT5 Series, Operator'S Manual

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