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Summary of Contents for LC 2000i

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Page 2: ...nt so we reserve the right to make changes or improvements without notice to any product described in this publication In order to check the manual in any time please take this manual with yourself This manual should be considered a permanent part of the generator and should remain with it if it is resold This manual contains the information about how to use the generator correctly please read it ...

Page 3: ...ese messages which is preceded by a symbol or carefully You WILL be SERIOUSLY HURT if you don t follow instructions You CAN be SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow instructions Your generator or other property could be damaged if you don t follow instructions ...

Page 4: ... light Green 15 DC protector 15 ESC switch 16 Fuel tank cap 16 Fuel tank cap air vent knob 16 Ground Earth terminal 17 Parallel Operation Outlets terminal 17 PREPARATION 18 Fuel 18 Engine oil 19 Pre operation check 20 OPERATION 21 Starting the engine 21 Stopping the engine 23 Alternating Current AC connection 25 AC parallel operation 27 Application range 29 PERIODIC MAINTENANCE 30 Maintenance char...

Page 5: ...ent 33 Air filter 34 Muffler screen and spark Arrester 35 Fuel tank filter 37 STORAGE 39 Drain the fuel 39 Engine 40 TROUBLESHOOTING 40 Engine won t start 40 Generator won t produce power 41 PARAMETERS 41 WIRING DIAGRAM 42 ...

Page 6: ...ing your generator It will help you avoid accidents if you get familiar with your generator s safe operation procedures Keep children and pets away from the area of operation Never use it indoors Never directly connect it to a home power system Never use it in a wet condition ...

Page 7: ...7 Keep it at least 1m away from Inflammables Never smoke when fueling Don t spill when fueling ...

Page 8: ...tandby connection shall be performed by a professional electrician or by another person with proficient electrical skill When the loads are connected to the generator please carefully check whether electrical connections are safe and reliable Any improper connection may cause damage to the generator or cause a fire RIGHT WRONG RIGHT ...

Page 9: ...conductor Make sure the control panel louver and the inverter bottom side cooling well and without chips mud and water come in it may damage the generator inverter or alternator if the cooling vent blocked Do not mix the inverter with other stuff If moving storing or running the unit It may cause inverter damage or bring property safety issue when the inverter in leakage Ground terminal ...

Page 10: ...10 LOCATION OF IMPORTANT LABELS Please read the following labels carefully before operation this machine TIP Maintain or replace safety and instruction labels as necessary ...

Page 11: ...11 230V 50Hz 120V 60Hz 110V 50Hz ...

Page 12: ...ler cap Louver Muffler Spark plug maintenance cover Control panel A 120V 60Hz Oil warning light Overload indicator light AC pilot light ESC Engine Smart Control 3 in 1 switch knob including start stop switch fuel valve and chock AC receptacle Parallel receptacle Ground earth terminal DC receptacle DC protector ...

Page 13: ...lve and chock AC receptacle Parallel receptacle Ground earth terminal DC receptacle DC protector C 110V 50Hz Oil warning light Overload indicator light AC pilot light ESC Engine Smart Control in 1 switch knob including start stop switch fuel valve and chock Hour meter AC receptacle Parallel receptacle DC receptacle DC protector Ground earth terminal ...

Page 14: ...hen the oil level falls below the lower level the oil warning light comes on and then the engine stops automatically Unless you refill with oil the engine will not start again Tip If the engine stalls or does not start turn the engine switch to ON and then pull the recoil starter If the oil warning light flickers for a few seconds the engine oil is insufficient Add oil and restart Overload indicat...

Page 15: ...l unit If any blockages are found remove 4 After checking restart the engine TIP The overload indicator light may come on for a few seconds at first when using electric devices that require a large starting current such as a compressor or a submergible pump However this is not a malfunction AC pilot light Green The AC pilot light comes on when the engine starts and produces power DC protector The ...

Page 16: ...itch is turned to ON the economy control unit controls the engine speed according to the connected load The results are better fuel consumption and less noise OFF When the ESC switch is turned to OFF the engine runs at the rated r min 5000r min regard less of whether is a load connected or not Tip The ESC must be turned to OFF when using electric devices that require a large starting current such ...

Page 17: ...on of electric shock When the electric device is earthed always the generator must be earthed Parallel Operation Outlets This is the terminal for connecting special cables for parallel running of two LC2000i The parallel running requires two LC2000i and the special cables The rated output in parallel running is 3 0Kva and the rated current is 25 0 A 120V 13A 230V The handing operation procedure an...

Page 18: ...uel tank cap is tightened securely Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts Use only unleaded gasoline The use of leaded gasoline will cause severedamage to internal engine parts Remove the fuel tank cap and fill the fuel into the tank up to the red level Red line Fuel level Recommended fuel Unleaded gasoline Fuel ta...

Page 19: ...ce 2 Remove the screws and then remove the cover 3 Remove the oil filler cap 4 Fill the specified amount of the recommended engine oil and then install and tighten the oil filler cap 5 Install the cover and tighten the screws Recommended engine oil SAE 10W 30 Recommended engine oil grade API Service SE type or higher Engine oil quantity 0 35 L 0 42 US qt 0 35 lmp qt ...

Page 20: ...y and unexpectedly even if the generator unused TIP Pre operation checks should be made each time the generator is used Pre operation check Fuel See page 18 z Check fuel level in fuel tank z Refuel if necessary Engine oil See page 19 z Check oil level in engine z If necessary add recommended oil to specified level z Check generator for oil leakage The point where abnormality was recognized by use ...

Page 21: ...result in overfilling and damage to the engine TIP The generator can be used with the rated output load at standard atmospheric conditions Standard atmospheric conditions Ambient temperature 25 Barometric pressure 100kPa Relative humidity 30 The output of the generator varies due to change temperature altitude lower air pressure at higher altitude and humidity The output of the generator is reduce...

Page 22: ...3 Turn the 3 in 1 switch to CHOCK a Ignition circuit is switched on b Fuel is switched on c chock is switched off TIP The choke is not required to start a warm engine Push the choke knob in to the position ON 4 Pull slowly on the recoil starter until it is engaged then pull it briskly ...

Page 23: ... to the ON position TIP When starting the engine with the ESC ON and there is no load on the generator z in ambient temperature below 0 32 the engine will run at the rated r min 5000r min for 5 minutes to warm up the engine z In ambient temperature below 5 41 the engine will run at the rated r min 5000r min for 3 minutes to warm up the engine The ESC unit operates normally after the above time per...

Page 24: ...ric devices 1 Turn the ESC to OFF 2 Disconnect any electric devices 3 Turn the 3 in 1 switch to OFF a Ignition circuit is switched off b Fuel is switched off 4 Turn the fuel tank cap air vent knob to OFF after the engine has completely cooled down ...

Page 25: ...rn the ESC to ON 3 Plug in to AC receptacle 4 Make sure the AC pilot light is on 5 Turn on any electric devices TIP The ESC must be turned to OFF to increase engine speed to rated rpm If the generator is connected to multiple loads or electricity consumers please remember to first connect the one with the highest starting current and last connect the one with the lowest starting current Battery Ch...

Page 26: ... dealer TIP Follow instructions in the owner s manual for the battery to determine the end of battery charging Measure the specific gravity of electrolyte to determine if the battery is fully charged At full charge the elecrolyte specific gravity is between 1 26 and 1 28 It is advisable to check the specific gravity of the electrolyte at least once every hour to prevent overcharging the battery Ne...

Page 27: ...nect the parallel operation cable between the LC2000i to either an LC2000i or another LC2000i Companion generator following the instructions supplied with the cable kit 2 Start the engines and make sure the output indicator green on each generator comes on 3 Plug an appliance into the AC receptacle 4 Turn on the appliance If the generator are overload or if there is a short circuit in a connected ...

Page 28: ...ever exceed the maximum may be used for no more than 30 minutes Never connect different generator models z For parallel operation use only a LONCIN approved parallel operation cable kit then connecting one LC2000i Companion to either an LC2000i or another LC2000i Companion generator z Never connect or remove the parallel operationcable when the generator is running z For single generator operation...

Page 29: ...voltage 12v Rated current8 3A TIP means below Application wattage indicates when each device is used by itself The simultaneous usage of AC and DC power is possible but total wattage should not exceed the rated output EX Generator rated output 1 600VA Frequency Power factor 1 0 1 600W AC 0 8 1 280W DC 100W 12V 8 3A The overload indicator light comes on when total wattage exceeds the application ra...

Page 30: ...rer a medical professional or hospital Some electrical appliances or general purpose electric motors have High starting currents and cannot therefore be used even if they lie within the supply ranges given in the above table Consult the equipment manufacturer for further advice PERIODIC MAINTENANCE Safety is an obligation of the owner Periodic inspection adjustment and lubrication will keep your g...

Page 31: ...condition Clean 2 Muffler screen Check condition Clean and replace if necessary Spark arrester Check condition Clean and replace if necessary Fuel filter Clean and replace if necessary Crankcase breather hose Check breather hose for cracks or damage Replace if necessary Cylinder head Decarbonize cylinder head More frequently if necessary Valve clearance Check and adjust when engine is cold Fitting...

Page 32: ...Insert the tool through the hole from the outside of the cover 2 Insert the handlebar into the tool and turn it counterclockwise to remove the spark plug 3 Check for discoloration and remove the carbon The porcelain insulator around the center electrode of spark plug should be a medium to light tan color 4 Check the spark plug type and gap TIP The spark plug gap should be measured with a wire thic...

Page 33: ...of the engine Adjusting should be left to a LONCIN dealer with the professional knowledge specialized date and equipment to do so properly Engine oil replacement Avoid draining the engine oil immediately after stopping the engine The oil is hot and should be handled with care to avoid burns 1 Place the generator on a level surface and warm up the engine for several minutes The stop the engine and ...

Page 34: ... to the engine 6 Add engine oil to the upper level 7 Wipe the cover clean and wipe up any spilled oil Be sure no foreign material enters the crankcase 8 Install the oil filler cap 9 Install the cover and tighten the screws Air filter 1 Remove the screws and then remove the cover Recommended engine oil SAE 10W 30 Recommended engine oil grade API Service SE type or higher Engine oil quantity 0 35 L ...

Page 35: ...am element when squeezing it This could cause it to tear 6 Insert the foam element into the air filter case TIP Be sure the foam element sealing surface matcher the air filter so there is no air leak The engine should never run without the foam element excessive piston and cylinder wear may result 7 Install the air filter case cover in its original position and tighten the screw 8 Install the cove...

Page 36: ...ler cap the muffler screen and spark arrester 3 Clean the carbon deposits on the muffler screen and spark arrester using a wire brush When cleaning use the wire brush lightly to avoid damaging or scratching of muffler screen and spark arrester 4 Check the muffler screen and spark arrester Replace them if damaged 5 Install the spark arrester Never use an engine without an appropriate spark arrester...

Page 37: ...e the gasoline while smoking or in the vicinity of an open flame 1 Remove the fuel tank cap and filter 2 Clean the filter with gasoline 3 Wipe the filter and install it 4 Install the fuel tank cap Be sure the fuel tank cap is tightened securely Fuel filter 1 Remove the screws and then remove the cover and drain the fuel ...

Page 38: ...he hose from the tank 3 Take out the fuel filter 4 Clean the filter with gasoline 5 Dry the filter and put it bank into tank 6 Install the hose and clamp then open the fuel valve to check whether it is leak 7 Install the cover and tighten the screws ...

Page 39: ...ous Check SAFETY INFORMATION See page 1 carefully Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts 3 Start the engine See Page 18 and leave it run until it stops The engine stops in approx 20 mins Time by running out of fuel TIP Do not connect with any electrical devices unloaded operation Duration of the running engine depe...

Page 40: ... times with 3 in 1 switch knob off to coat the cylinder walls with oil 2 Pull the recoil starter until you feel compression Then stop pulling This prevents the cylinder and valves from rusting 3 Clean exterior of the generator Store the generator in a dry well wentilated place with the cover placed over it TROUBLESHOOTING Engine won t start 1 Fuel systems No fuel supplied to combustion chamber No ...

Page 41: ...rty with carbon or wet Remove carbon or wipe spark plug dry Faulty ignition system Consult a LONCIN dealer Generator won t produce power Safety device DC protector to OFF Press the DC protector to ON The AC pilot light Green go off Stop the engine then restart Max oil level Min oil level ...

Page 42: ...V A 12 8 3 DC Non fuse Protector Generator Overload Protect AC Control by inverter overload protect program Engine LC148F Engine type Single cylinder 4 Stroke forced air cooling OHV Displacement cc 79 Engine Fuel type Unleaded Gasoline Fuel tank capacity L 4 0 Continue Running Time at rated power 4 Fuel Tank Capacity mL 350ml Spark Model No E6TC E6RTC Engine Starting mode Recoil starter Generator ...

Page 43: ... Yellow Red White AC receptacle KBPC2510 rectifier ESC switch lgnition coil charging oil sensor ignition spark plug stepper motor speed DC receptacle oil warning indicator light overload indicator light AC pilot light inverter flameout switch DC spoel Subspoel Hoofdspoel GENERATOR BLOCK ENGINE BLOCK CONTROL PANEL BLOKC INVERTER BLOCK circuit breaker 10A ...

Page 44: ...PC2510 rectifier lgnition coil charging oil sensor ignition spark plug stepper motor speed DC receptacle inverter parallel receptacle flameout switch DC spoel Subspoel Hoofdspoel GENERATOR BLOCK ENGINE BLOCK CONTROL PANEL BLOKC INVERTER BLOCK circuit breaker 10A AC receptacle ESC switch oil warning indicator light overload indicator light AC pilot light ...

Page 45: ...ed White KBPC2510 rectifier lgnition coil charging oil sensor ignition spark plug stepper motor speed DC receptacle inverter flameout switch DC spoel Subspoel Hoofdspoel GENERATOR BLOCK ENGINE BLOCK CONTROL PANEL BLOKC INVERTER BLOCK circuit breaker 10A AC receptacle ESC switch oil warning indicator light overload indicator light AC pilot light ...

Page 46: ...DC receptacle inverter parallel receptacle flameout switch DC spoel Subspoel Hoofdspoel GENERATOR BLOCK ENGINE BLOCK CONTROL PANEL BLOKC INVERTER BLOCK B Br G L O R W Y B W G Y R W Black Brown Green Blue Orange Red White Yellow Black White Green Yellow Red White AC receptacle ESC switch oil warning indicator light overload indicator light AC pilot light ...

Page 47: ...lameout switch DC spoel Subspoel Hoofdspoel GENERATOR BLOCK ENGINE BLOCK CONTROL PANEL BLOKC INVERTER BLOCK AC receptacle ESC switch oil warning indicator light overload indicator light AC pilot light B Br G L O R W Y B W G Y R W Black Brown Green Blue Orange Red White Yellow Black White Green Yellow Red White LC2000i 110V european industrial socket and have parallel connection system time meter ...

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