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EQ RB40

 

BENCHTOP 

D-ROBOTS 

OPERATION MANUAL 

Summary of Contents for EQ RB40 200D

Page 1: ...EQ RB40 BENCHTOP D ROBOTS OPERATION MANUAL ...

Page 2: ...TO RUN MODE 17 SECTION 4 BASIC ERROR MESSAGES AND RESOLUTION 18 4 1 Point Closed Error 19 4 2 Need Line Start Point 19 4 3 Need Step Repeat 19 4 4 Unlock Program 19 4 5 Address Over Memory 20 4 6 Move Over Memory 20 4 7 System Error 20 4 8 Over Speed Error 20 SECTION 5 SPECIFICATIONS 21 5 1 I O SPECIFICATIONS 22 5 2 SYSTEM SPECIFICATIONS 29 5 3 MACHINE DIMENSIONS 30 SECTION 6 MAINTENANCE ACCESSORI...

Page 3: ... Page 3 SECTION 1 Introduction ...

Page 4: ...ding and unloading of parts and material must only be done when the robot is at a complete stop 1 4 Changing of fixtures or tooling must be done with the power source disconnected 1 5 The robots should only be operated in an environment between 0 and 40 degrees Celsius with humidity of 20 to 95 percent and no visible condensation 1 6 Do not store or setup the robot in an area where it is directly ...

Page 5: ...rating manual the following items should be included with the robot 1 Main Unit 200D 300D 400D 500D 2 Syringe Holder 30 55ml Fixed 3 External Control Shorted Connector 4 Dispensing Cable 5 Mounting Screw for Syringe Holder 6 Power Cord 7 USB memory stick ...

Page 6: ... Page 6 1 4 Connector and Switch Locations 1 4 1 200D Front View Rear View ...

Page 7: ... Page 7 1 4 2 300D Front View Rear view ...

Page 8: ... Page 8 1 4 3 400D Front View Rear View ...

Page 9: ... Page 9 1 4 4 500D Front View Rear View ...

Page 10: ......

Page 11: ... Page 11 SECTION 2 Machine Setup ...

Page 12: ...abeled SHORTED included in the robot accessories box to the External Control Connector 2 Remove the shipping bracket2 by removing the screws that secure it Keep the shipping bracket and screws in a safe place for future use 3 Connect one end of the Teach Pendant cable to the Teach Pendant and the other end to the Teach Pendant connection on the robot 4 Connect the power cord of the robot to the po...

Page 13: ... Page 13 SECTION 3 Equipment Operation ...

Page 14: ...ar and Esc are the default key functions which are executed when that key is pressed alone To access the function shown in the light grey area at the top of a key press and release the Shift key first the LED on the Shift key will be flashing then press the desired key For example to select the Speed function press and release Shift then press the Speed key When a number is required the teach pend...

Page 15: ... display Opens the F4 Setup menu Select the options shown on the display Jog Keys Jogs the X axis in the left direction Jogs the X axis in the right direction Jogs the Y axis in the backward direction Jogs the Y axis in the forward direction Jogs the Z axis UP Jogs the Z axis DOWN Accelerates jog speed used with X X Y Y Z Up Z Down Navigation Display Moves forward 1 memory address Moves backward 1...

Page 16: ...ST button is pressed and held first then one of the jog buttons is pressed the axis will be jogged at the maximum jog speed If one of the jog buttons is pressed first then the FAST button is pressed the jog motion will accelerate If the FAST button is released the jog motion will decelerate 3 1 5 Data Entry If a numeric value is required the teach pendant will automatically switch to numeric mode ...

Page 17: ...cally without pressing the Start Home key for initialization 3 3 Changing from Teach Mode to Run Mode To change from Teach mode to Run mode change the position of the mode switch on the main unit s control panel When the machine is in Run mode the teaching box teach pendant is not required Programs can be selected and run using the switches on the front control panel of the main unit To get detail...

Page 18: ... Page 18 SECTION 4 Basic Error Messages and Resolution ...

Page 19: ...stering a Line Start point Resolution Register a Line Start point before registering a Line Passing point Arc point or a Line End point 4 3 Need Step Repeat The Expand Step Repeat command was given but there is no Step Repeat instruction currently in the display Resolution Select the Step Repeat function you want to expand before selecting Expand Step Repeat 4 4 Unlock Program An attempt was made ...

Page 20: ...roblem with the Main PC Control Board Resolution Please contact your dealer 4 8 Over Speed Error This message indicates the setting speed of the address showed on the screen are over the maximum allow speed for the robot This error may caused by high speed running for very short path shaft corner or small arc circle Note When an error occurs it will be displayed on the Teach Pendant If the Teach P...

Page 21: ... Page 21 SECTION 5 Specifications ...

Page 22: ... Page 22 5 1 I O Specifications 5 1 1 Dispenser Connector Pin Description 1 NO 2 COM 3 EARTH Notes The MAXIMUM Current The MAXIMUM Voltage 12A 125 VAC 7A 250 VAC 7A 30 VDC ...

Page 23: ... Control Connector The pin assignments for the external control connector are as follows Pin Description 1 Start Signal 2 Start Signal 3 Door Switch COM 4 Door Switch NC 5 Door Switch NO 6 Emergency Stop 7 Emergency Stop ...

Page 24: ...n When the output signal is closed the circuit between the output pin pin 14 21 and the 24 Volt power supply pin 24 25 is closed The output pin pin 14 21 is connected to the power supply GROUND Pins 24 25 are all the same They are all connected to the 24 volt power supply Pin Description 14 DISP START OUT 15 OUT 2 16 OUT 3 17 OUT 4 18 OUT 5 19 OUT 6 20 OUT 7 21 OUT 8 22 RESERVE 23 RESERVE 24 24V 2...

Page 25: ...nal relays Do not power external devices directly through output signals Electrical noise will damage the output signal relay 2 If an inductive load such as a relay is connected to an output signal be sure to install a diode as shown to prevent damage to the output photocoupler ...

Page 26: ...ignal short the circuit between the input pin 1 8 and a GND ground pin any pin 11 pin 13 2 Input signals are powered by the robot internal power supply 24 volts maximum 50 mA 3 Check the status of an input signal using the SET I O command see Error Reference source not found Error Reference source not found When the input pin pin 1 8 is connected to a GND pin pin 11 13 the value of the input is 0 ...

Page 27: ... Page 27 5 1 5 Input Output Schematic ...

Page 28: ... Page 28 5 1 6 Input Output Power Specifications 200D 300D 400D 500D Inputs Internal Power Supply Outputs Internal Power Supply MAXIMUM Voltage 24 VDC 24 VDC MAXIMUM Current 50 mA 250 mA Example ...

Page 29: ...000 points program 100 programs Processor 32 Bit Display Teach Pendant LCD Drive System Stepping Motor Micro stepping 3 Phase Motion Control PTP CP Linear Circular Interpolation 3 axes Teaching Method Teach Pendant I O Signals 8 Inputs 8 Outputs External Interface RS232 Power Supply Auto switching AC95 132V 240W AC180 250V 240W Working Temperature 0 40 C Relative Humidity no condensation 20 90 Dim...

Page 30: ... Page 30 5 3 Machine Dimensions 5 3 1 200D Dimensions ...

Page 31: ... Page 31 5 3 2 300D Dimensions UNIT millimeters mm ...

Page 32: ... Page 32 5 3 3 400D Dimensions UNIT millimeters mm ...

Page 33: ... Page 33 5 3 4 500D Dimensions UNIT millimeters mm ...

Page 34: ... Page 34 5 3 5 Work Table Dimensions 200D Work Table Dimensions UNIT millimeters mm Dimensional drawing of z axis plate ...

Page 35: ... Page 35 300D 400D 500D Work Table Dimensions UNIT millimeters mm ...

Page 36: ... Page 36 SECTION 6 Maintenance Accessories Spare Part ...

Page 37: ...unit Use only the greasing materials recommended by the manufacturer of the machine 6 1 2 Check Cycles and Points The check cycles of the machine are classified in the following categories Daily check Weekly check Check after every 3 months of operation Check after every 3 years of operation The checkpoints are as follows CHECK POINT CHECK CYCLE Daily Weekly Every Every 3 months 3 years Tilt or de...

Page 38: ...n of grease Performance degradation due to overload Replace motor see agent Motions connections and joints The axes are not moving smoothly Noises vibrations and or shakes Grease up Reset and adjust gains contact agent for setting Unfastened loose bolts and screws Loose or broken bolts and nuts Tighten loose bolts and nuts Take corrective action to remove the cause Internal wires and connectors St...

Page 39: ...idge Bracket for Posi LinkTM 98669 98591 and 98595 LED Mounting Bracket Kit 1034030 98601 98665 976418 and 976420 LED Mounting Bracket Kit 3 5 and 10ml Syringe Adapters 98320 10ml Adapter for Use with 98316 98321 5ml Adapter for Use with 98316 98322 3ml Adapter for Use with 98316 360 Degree Rotation Kit 98325 360 Degree Rotation Kit Tip Locator Brackets 98332 Tip Locator Bracket for 30ml Syringes ...

Page 40: ... Page 40 SECTION 7 Equipment Warranty ...

Page 41: ...ng where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY E...

Page 42: ...1 Commonwealth Drive 03 01 02 Haw Par Technocentre SINGAPORE 149598 Henkel China Company Ltd No 928 Zhang Heng Road Zhangjiang Hi Tech Park Pudong Shanghai China 201203 Henkel Loctite Korea 8F Mapo Tower 418 Mapo dong Mapo gu Seoul 121 734 KOREA Henkel Japan Ltd 27 7 Shin Isogo cho Isogo ku Yokohama 235 0017 JAPAN www equipment loctite com Loctite is a trademark of Henkel Corporation U S A Copyrig...

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