Linde T 16 Operating Instructions Manual Download

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Operating instructions

T 16 - T 18 - T 20

360 804 25 11

03/97

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https://www.besttruckmanuals.com/

Summary of Contents for T 16

Page 1: ...3 6 6 0 0 8 8 0 0 4 4 2 2 5 5 1 1 1 1 0 0 5 5 0 0 4 4 Operating instructions Operating instructions T 16 T 18 T 20 T 16 T 18 T 20 360 804 25 11 360 804 25 11 03 97 03 97 https www besttruckmanuals co...

Page 2: ...https www besttruckmanuals com...

Page 3: ...https www besttruckmanuals com...

Page 4: ...turing plants in the manufacturing plants in the Federal Republic Federal Republic of Germany of Germany France and Great Britain as France and Great Britain as well as subsidiaries and bran well as s...

Page 5: ...formation When ordering spare parts give the following information in addition to the part numbers in addition to the part numbers Truck type Truck type Manufacturer s number Manufacturer s number yea...

Page 6: ...e aden weight ight 6 6 Batte Battery ry voltage voltage 7 7 Minim Minimum bat um battery we tery weight ight 8 8 Maxim Maximum ba um battery ttery weight weight 9 9 Nomina Nominal load ca l load capac...

Page 7: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 https www besttruckmanuals com...

Page 8: ...adjusting the brake control 34 Checking and adjusting the belt tension 34 Checking the hydraulic fluid level 35 Checking for leaks in the hydraulic sy stem 35 Checking the condition and fastening of...

Page 9: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Technical specifications Description https www besttruckmanuals com...

Page 10: ...s the two lifting jac ks of the fork arms Lifting system This is activated by 2 jacks and is equipped with 2 torque arms activating the bogies All the hinge pins are treated to be abrasion proof and c...

Page 11: ...ol unit 4 Motor pump assembly 5 Battery cover 6 Battery 7 Horn 8 Load wheels 9 Forks 10 Lift cylinders 11 Traction wheel 12 Reduction gearbox 13 Stabilizer wheels 14 Traction motor 15 Power cable comp...

Page 12: ...itch 4 Travel control 5 Lift control 6 Lowering control 7 Battery cover opening handle 8 Battery plug handle 9 Battery plug 10 Hour meter Discharge limiter 11 Built in charger indicators 12 Charger in...

Page 13: ...peration of the discharge limiter indicator TheLEDindicator 9 lightswhenthebatteryisconnected and the truck is switched on and shows the charge state of the battery When the battery is fully charged t...

Page 14: ...isk of deterioration or destruction of the equipment NOTE Meaning Special attention must be paid to a particular technical point which may not be immediately obvious even to an expert Safety rules Thi...

Page 15: ...service and after every wheel change wheel nuts should be checke d for perfect tightness several days in succession NOTE The torque setting for crosswise tightening of the wheel nuts is given in the m...

Page 16: ...se areas the truck is braked mechanically NOTE A gas cylinder automatically returns the tiller to position 1 Checking the safety reverse button Put the tiller to the drive position and move the truck...

Page 17: ...nector Activate the key switch 1 Check the battery charge state on the indicator 2 See chapter on discharge limiter indicator Opening the battery cover Stop the machine lower the forks Switch off and...

Page 18: ...metallic object on the battery as this may create a short circuit Before operation Daily checks and tasks prior to operation CAUTION Never connect or disconnect the connector while current is flowing...

Page 19: ...t flashes Commissioning WARNING Do not disconnect the battery connector while charging green light flashing Problems while charging If a fault occurs while charging the red light 4 comes on and the ch...

Page 20: ...ON In order to avoid any sparks always connect the battery connector before switching on the char ger and disconnect it after switching off the charger Ensure that the charger is compatible with the t...

Page 21: ...iller plugs when finished NOTE If there are voltage discrepancies between the various cells or if any cells show a particula rly low voltage contact yourlocalrepresentative Anydischargebelow thethresh...

Page 22: ...ng platform Changing the battery using a hoist Fully lower the fork Remove the battery plug Remove the locking tab from the battery 2 by removing the screw 3 Fix the tackle hooks to the battery box 1...

Page 23: ...or 2 t according to the model distributed evenly over the whole length of the fork arms Loads must be uniform with a maximum recommended height of 2 m For applications other than the above please cons...

Page 24: ...direction 3 The pallet truck accelerates in reverse in proportion to the pressure exerted Reversing the direction of travel Release the accelerator control and operate it in the opposite direction Re...

Page 25: ...and then r estart on an incline proceed as follows When starting on a slope press the butterfly valve in the required direction with the tiller in position 2 handbrake on Power is then applied to the...

Page 26: ...ipped with pulse control braking is controlled by the pulse control and is very gradual LBC automatic braking Linde Brake Con trol Release the accelerator butterfly valve The pallet truck is braked au...

Page 27: ...ibility When carrying a load on a slope always ascend or descend with the load up slope Never drive laterally across a slope or perform a U turn Reverse travel is to be used solely for unloading Since...

Page 28: ...traight line Return the forks to mid height ATTENTION Take care not to disturb any loads which may be adjacent to or behind the truck Before leaving the truck ATTENTION Always stop the truck on level...

Page 29: ...ate capacity To raise the front section of the truck place the jack beneath the chassis at the corners 1 Chock with wooden blocks 2 for safety For servicing of the load wheels the jackmust be placed b...

Page 30: ...tion without the manufacturer s prior approval NOTE If the truck is used in difficult conditions extremes of hot or cold dusty environments etc the service intervals must be reduced Before carrying ou...

Page 31: ...bles and connections Check m echanical fixings of chassis and lifting s ystem Carry out general lubrication Check the transmission belt tension Check the battery charger Test operation of truck Clean...

Page 32: ...Check contacts for wear Check replace drive motor brushes Check miscellaneous joints Test operation of truck Check replace pump motor brushes Clean and replace hydraulic filter Check mechanical compo...

Page 33: ...uently it will also need fr equent lubrication Checking the wheel nuts Raise the truck until the wheels are no longer touching the ground and chock it up Check the tightness of the nuts on the driven...

Page 34: ...uctiongearbox or to the left for the motor Liftthe cover by2 to 3cm and thenpass itover the bracket making use of the cutouts Fold the lower part back on the inside support To close position the lower...

Page 35: ...ION Use only demineralised water for topping up Never add water before charging risk of overspill Do not overfill the cells For more information refer to the instructions supplied with the battery Che...

Page 36: ...eck that cable insulation is undamaged and that the connections show no sign of overheating Check that the and battery terminal pillars are not sulphated indicated by the presence of a white salt like...

Page 37: ...d adjusting the brake control Check the truck braking If it proves to be unsatisfactory adjust as follows Remove the front cover remove the flexible cover and remove the reduction gear cover Loosen th...

Page 38: ...re correctly fitted and not chafed If any leaks are observed please contact your local representative Checking the hydraulic fluid level Lower the forks to their full extent Remove the front cover cov...

Page 39: ...nction Maintenance Maintenance every 500 hours Cleaning the electrical panel Disconnect the battery connector Remove the front cover Clean the pulse control panel using compressed air NOTE Protect the...

Page 40: ...s by pulling gently on their shunts Lift the springs withdraw the brushes and their guides 2 and measure their length Replace if necessary Check that the commutator is not scored and shows no signs of...

Page 41: ...ion Remove the four long bolts which hold the motor together Remove the bearing on the commutator side Clean the motor using compressed air Check that the commutator is not scored and shows no signs o...

Page 42: ...plug 6 Refill the reservoir 1 through the opening 5 Fill the reservoir to its maximum level Replace the filler plug 6 Operate the lifting systemseveral times in order to purge the system Lower the for...

Page 43: ...ses Secondary 25 A Qty 2 Traction motor 1 2 KW Brushes New 32 mm min 15 mm Traction motor 0 9 KW Brushes New 25 mm min 15 mm Traction motor 0 7 KW Brushes New 25 mm min 15 mm Pump motor 0 8 KW Brushes...

Page 44: ...alve 2 Restrictor T 18 3 Flow regulator T 20 4 Adjustable pressure reducing valve 5 Breather built into the filling cap 6 Reservoir 7 Suction strainer 8 Pump 9 Non return valve 10 Pressure filter 11 L...

Page 45: ...1S4 Microswitch tiller safety 33 4S5 Microswitch horn button 25 2S6 Microswitch lower fork control 28 2S7 Microswitch lift fork control 31 S9 Microswitch in built charger safety device 12 X1 Battery...

Page 46: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Resistance https www besttruckmanuals com...

Page 47: ...y 17 S5 Microswitch horn button 33 S6 Microswitch lower fork control 35 S7 Microswitch lift fork control 37 S9 Microswitch in built charger safety device 14 X1 Battery plug 3 1X1 Pulse control circuit...

Page 48: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control LTM https www besttruckmanuals com...

Page 49: ...S6 Microswitch lower fork control 38 S7 Microswitch lift fork control 41 S9 Microswitch built in charger safety device 11 X1 Battery plug 2 1X1 Pulse control circuit connector 1X2 Pulse control speed...

Page 50: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control with LBC braking https www besttruckmanuals com...

Page 51: ...tton 30 2S6 Microswitch lower fork control 33 2S7 Microswitch lift fork control 37 1S8 Microswitch in built charger safety device 14 X1 Battery plug 3 1X1 Pulse control circuit connector 1X2 Pulse con...

Page 52: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control LDC https www besttruckmanuals com...

Page 53: ...t lower controls 13 Checking the horn operation 13 Checking the hydraulic fluid level 35 Checking the mechanical fitting of components 38 Checking the safety rever se button 13 Checking the tightness...

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Linde T 16, Operating Instructions Manual

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