Lincoln Speedtec 180C Operator'S Manual Download | Manualshive

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IM3039

8/2015

REV05

SPEEDTEC 180C & 200C

OPERATOR’S MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland

www.lincolnelectric.eu

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Summary of Contents for Speedtec 180C

Page 1: ...IM3039 8 2015 REV05 SPEEDTEC 180C 200C OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu ...

Page 2: ...EC 180C K14099 1 SPEEDTEC 200C conforms to the following directives 2006 95 CEE 2004 108 CEE and has been designed in compliance with the following standards EN 60974 1 EN 60974 5 EN 60974 10 2007 26 07 2012 Paweł Lipiński Operations Director Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland 12 05 ...

Page 3: ...ler For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial Number Date Where Purchased ENGLISH INDEX Safety 1 Introduction 2 Installation and Operator Instructions 2 Electromagnetic Compatibility EMC 12 Technical Specifications 13 WEEE 14 Spare Parts 14 Electrical Schemat...

Page 4: ...al electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electrode holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric curre...

Page 5: ...t upgrade at the same time the operator s manual Introduction The welding machines SPEEDTEC 180C enables welding GMAW MIG MAG FCAW SS SMAW MMA The welding machines SPEEDTEC 200C enables welding GMAW MIG MAG FCAW SS SMAW MMA GTAW arc ignition using lift TIG The following equipment has been added to SPEEDTEC 180C and SPEEDTEC 200C Work lead 3m Gas hose 2m Driving roll V0 8 V1 0 for solid wire mounte...

Page 6: ...put supply is adequate for normal operation of the machine The necessary delayed fuse or circuit breaker with B characteristic and cable sizes are indicated in the technical specification section of this manual WARNING The welding machine can be supplied from a power generator of output power at least 30 larger than input power of the welding machine WARNING When powering welder from a generator b...

Page 7: ...ectrode holder with lead work lead 9 Negative Output Socket for the Welding Circuit For connecting an electrode holder with lead work lead 10 Left Knob The value of parameter in the upper left side of display 13 is adjusted 11 Right Knob The value of parameter in the upper right side of display 13 is adjusted 12 Set Knob Type of welding procedure and welding settings is changed by this knob 13 Dis...

Page 8: ... be given at the welding holder WARNING Positive polarity is set at the factory WARNING Before welding check the polarity for using electrodes and wires If the welding polarity has to be changed user should Switch off the machine Determine the wire polarity for the wire to be used Consult the electrode data for this information Take off the terminal block s shield 24 The tip of the wire on the ter...

Page 9: ...ckwise decreases the spring tension and you can decrease the brake torque After finishing of adjustment you should screw in the fastening cap again Adjusting of Force of Pressure Roll Force The pressure arm controls the amount of force the drive rolls exert on the wire Pressure force is adjusted by turning the adjustment nut clockwise to increase force counterclockwise to decrease force Proper adj...

Page 10: ...Welding GMAW and FCAW SS Process Procedure of begin welding of GMAW or FCAW SS process Determine the wire polarity for the wire to be used Consult the wire data for this information Connect output the gas cooled gun to GMAW FCAW SS process to Euro Socket 7 Depending on the using wire connect the work lead 19 to output socket 8 or 9 See 25 point terminal block of changing polarity Connect the work ...

Page 11: ...hen the gun s trigger is pulled 4 Step mode allows to continue welding when the gun s trigger is released To stop welding the gun s trigger is pulled again 4 step mode facilitates to making long welds WARNING 4 Step does not work during Spot Welding The Burnback Time is the amount of time that the weld output continues after the wire stops feeding It prevents the wire from sticking in the puddle a...

Page 12: ...Connect the work lead to the welding piece with the work clamp Install the proper tungsten electrode in the GTAW torch Turn the machine on Set the welding parameters The welding machine is now ready to weld By applying the principle of occupational health and safety at welding welding can be begun During welding GTAW process the user can set function SPEEDTED 200C Basic menu Advanced menu The weld...

Page 13: ...ion Inductance Select Gas Switch On Output Voltage TIG MMA only Spot Welding Setting Select Wire Type material Switch Off Output Voltage TIG MMA only Spot Timer Select Wire Size diameter Unlock panel Switch off Spot Welding Select Function of Gun Trigger 2 Step 4 Step Unlock Panel by Code 2 Step Configuration and Set up Hot Start 4 Step Lock Unlock Panel Arc Force Memory Lock Panel Adjust Voltage ...

Page 14: ...un condition replace it if necessary Check condition and operation of the cooling fan Keep clean its airflow slots Periodic maintenance every 200 working hours but at list once every year Perform the routine maintenance and in addition Keep the machine clean Using a dry and low pressure airflow remove the dust from the external case and from the cabinet inside If it is required clean and tighten a...

Page 15: ...rocesses Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area ...

Page 16: ...24 Vdc SMAW 57 Vdc 100 100A 24 Vdc 30 160A 26 4 Vdc GTAW 57 Vdc 100 100A 14 Vdc 40 160A 16 4 Vdc WELDING CURRENT RANGE GMAW FCAW SS MSAW GTAW 180C 20A 200A 20A 200A 20 160A 200C 20A 200A 20A 200A 20 160A 20A 160A RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse or Circuit Breaker Size Power Lead 230V 180C B 16A B 25A 3 Conductor 2 5mm 2 200C B 16A B 25A 3 Conductor 2 5mm 2 DIMENSION Weight Height Width...

Page 17: ...are Part manual supplied with the machine which contains a picture descriptive part number cross reference Electrical Schematic Refer to the Spare Parts manual supplied with the machine English Do not dispose of electrical equipment together with normal waste In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE and its implementation in accordance with n...

Page 18: ...40 10A Contact Tip M6x25mm Al 1 0mm KP10468 Protection cap to FCAW SS process K10513 17 4V GTAW torch 4m E H 200A 25 3M Welding cable with electrode holder to SMAW process 3m K14010 1 Work Lead 3m KIT 200A 25 3M Lead s KIT to SMAW process The electrode holder with lead to SMAW process 3m Work lead 3m R 0010 450 1R Protective screen Drive rolls to 2 driven rolls Solid wires KP14016 0 8 V0 6 V0 8 KP...

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