Lincoln Global INVERTEC V100-S Operator'S Manual Download

Page: 1 / 25

INVERTEC V100-S & V130-S

OPERATOR’S MANUAL

IM585

January, 2002

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part.

NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

For use with machines having Code Numbers:

V100-S 10461
V130-S 10462

Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Summary of Contents for INVERTEC V100-S

Page 1: ...PMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers V100 S 10461 V130 S 10462 Date of Purchase Serial Number Code Number Model Where Purchased Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1...

Page 2: ...R WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is availa...

Page 3: ...rical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders ...

Page 4: ...event the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Weldin...

Page 5: ...s et non inflammables 4 Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Eloign...

Page 6: ...he information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is receive...

Page 7: ...eration Section B Safety Instructions B 1 General Description B 1 Operational Features B 1 Welding Capability B 1 Limitations B 1 Controls and Settings B 2 Constant Current Processes B 3 Manual Arc Welding Stick B 3 TIG Welding B 3 Overload Protection B 3 Thermal Protection B 3 Accessories Section C Options Accessories C 1 Maintenance Section D Safety Precautions D 1 Input Filter Capacitor Dischar...

Page 8: ...T FUSE SUPERLAG INPUT POWER EXTENSION EXTENSION CURRENT OR BREAKER SIZE CURRENT CORD CORD CORD RATING up to 50 feet more than 50 feet 100A 30A 32A 30 Amp 125V Three Conductor Three Conductor Three prong plug 10 AWG 5 2 mm2 8 AWG 8 2 mm2 NEMA Type 5 30P or larger or larger 85A 25A 25A 20Amp 125V Three Conductor Three Conductor Three prong plug 12 AWG 3 3 mm2 10 AWG 5 2 mm2 NEMA Type 5 20P or larger...

Page 9: ...ND FUSE SIZES OUTPUT FUSE SUPERLAG INPUT POWER EXTENSION EXTENSION CURRENT OR BREAKER SIZE CURRENT CORD CORD CORD RATING up to 50 feet more than 50 feet 130A 40A 25A 50 Amp 250V Three Conductor Three Conductor Three prong plug 6 AWG 13 0 mm2 4 AWG 20 7 mm2 NEMA Type 6 50P or larger or larger SINGLE PHASE OPERATING TEMPERATURE STORAGE TEMPERATURE RATED OUTPUT 1 Based on a 10 min period 2 Input volt...

Page 10: ...away from radio con trolled machinery The normal operation of the Invertec may adversely affect the operation of RF con trolled equipment which may result in bodily injury or damage to the equipment INPUT SUPPLY CONNECTIONS Be sure the voltage phase and frequency of the input power is as specified on the rating plate located on the rear of the machine Both models are supplied with an input supply ...

Page 11: ...er QUICK DISCONNECT PLUG Next connect the torch cable to the appropriate output termi nal on the machine Most TIG welding is done with DC polarity For this polarity connect the torch plug to the output terminal on the machine Insert the connector with the key lining up with the keyway and rotate approximately 1 4 turn clockwise until the connection is snug Do not over tighten Connect the work cabl...

Page 12: ...lso rated at 105 amps 60 duty cycle and 90 amps 100 duty cycle LIMITATIONS The V100 S and V130 S are not recommended for pipe thawing The V100 S and V130 S should not be powered from the auxiliary power supply of an engine welder Special protection circuits may operate causing loss of output Read and understand this entire section before operating your machine SAFETY INSTRUCTIONS ELECTRIC SHOCK ca...

Page 13: ... input voltages that exceed 20 of nominal may cause internal damage to the machine Output Terminals These quick disconnect terminals provide connection points for the electrode and work cables For positive polarity welding connect the elec trode cable to the positive terminal and the work cable to the negative terminal To weld negative polarity reverse the electrode and work cables INVERTEC V100 S...

Page 14: ...D PROTECTION The machine is electrically protected from producing excessive currents The maximum current obtainable with the V100 S is approximately 120 amps and that of the V130 S is approximately 150 amps THERMAL PROTECTION Thermostats protect the machine from excessive operating temperatures Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty c...

Page 15: ... K860 L LA 17V 150 amp air cooled compact and durable TIG torch for thin to medium gauge materials Includes valve and two piece cable Available in 12 5 ft and 25 ft lengths KP507 Parts kit for the LA 9 torch Kit includes back cap collets collet bodies nozzles and tungstens KP508 Parts kit for the LA 17 torch Kit includes back cap collets collet bodies nozzles and tung stens K852 25 Twist Mate plug...

Page 16: ...cedures at least once every thousand hours of use It is good practice to keep a preventive main tenance record a record tag attached to the machine works best 2 Remove the machine cover requires a 3 mm hex key after allowing the minimum 5 minute power off requirement to let the input capacitors dis charge Failure to observe this discharge time requirement could result in severe electrical shock ha...

Page 17: ...OSSIBLE CAUSE lists the obvious external possibili ties that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact you local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact you local Lincoln Aut...

Page 18: ... then switches off No output Main input fuses open indicating excessive current draw 1 The input power switch must be in the ON position 2 Make sure the input voltage is correct for the machine 1 The machine may be overheated Check the thermal indicator light Wait for the machine to cool and the thermostats to reset 1 Check the input voltage Make sure the input voltage is correct for the machine 1...

Page 19: ...ettings drift or output power is low Poor stick electrode welding performance The arc pops out 1 Make sure the machine settings are correct for the weld process being used 2 Make sure the input voltage is correct for the machine 1 Check for loose or faulty welding cables 2 Is the electrode DRY Try weld ing with another electrode from a different container Make sure you have the correct electrode f...

Page 20: ...gram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Page 21: ...gram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Page 22: ...16 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to one location Orders of 50 or less before discount or orders outside of North America must be prepaid with charge check or money order in U S Funds Only Prices include shipment by 4thClass Book Rate ...

Page 23: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Page 24: ...gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Page 25: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

Search results

Summary of Contents for INVERTEC V100-S

Reviews:

Related manuals for INVERTEC V100-S

Brands by name

Popular brands

Lincoln Global INVERTEC V100-S, Operator'S Manual

Search results

Summary of Contents for INVERTEC V100-S

Reviews:

Related manuals for INVERTEC V100-S

Brands by name

Popular brands